Table of Contents
Related Manuals for Ecoflam BLU TS 4000.1 PRE HT
Summarization of Contents
GENERAL WARNINGS - CONFORMITY DECLARATION
Burner Description
Details the progressive mechanical fully automatic monoblock burner design.
Packaging Information
Describes how burners and components are supplied in modular packages.
Gas Lines and Installation Location
Guidelines for gas line installation and safe placement of the burner.
Declaration of Conformity
Statement of product conformity to relevant EN standards and directives.
Burner Selection and Responsibility
Emphasizes professional selection and excludes liability for improper use or modifications.
Final Delivery and Operator Notes
Requirements for providing operating instructions and periodic system inspection.
BURNER DESIGNATION
Designation Parameters
Key parameters for burner designation including fuel, model, emissions, and operation type.
MODULAR DELIVERY SYSTEM
Component Types
Identifies different component types like burner body, gas train, and connection pipes.
BURNER DESCRIPTION
Gas Train, Kit, and Accessories Assembly
Details on assembling gas train, kits, and accessories to the burner.
Gas Train Pressure Drop Matching
Guidance on matching gas train with pressure drop diagrams.
Gas Train Installation and Dimensions
Instructions for installing the gas train and calculating overall dimensions.
TEST BOILER - FLAME DIMENSIONS
Flame Length and Diameter Graphs
Graphs showing flame length and diameter for gas burners.
Air Flange Overall Dimensions Diagram
Diagram illustrating the overall dimensions of the air flange.
OVERALL DIMENSIONS
Burner Dimensions and Flange Mounting
Detailed dimensions of burners and specifications for boiler mounting flange.
Burner Packaging Dimensions
Dimensions and weight information for burner packaging.
GAS OPERATING MODE - GENERAL SAFETY FUNCTIONS
Start-up Mode Description
Details the sequence of operations during burner start-up.
General Safety Functions
Outlines critical safety functions and lockout conditions.
Gas Operating Mode
Explains how the burner operates in different load stages and controls.
INSTALLATION
Fitting Burner to Boiler
Steps for installing the burner onto the boiler, including sealing.
Burner Lining and Electrode Position
Checks for burner lining depth and electrode positioning before installation.
Main Switch Operation
Shows the main power switch (ON/OFF) for the burner.
GAS LINE INSTALLATION
Gas Valves and Instruments Group
Information on the selection and factors for gas valves and instruments.
Gas Connection Pressure and Leak Test
Requirements for gas connection pressure and leak testing procedures.
Venting, Support, and Joints
Procedures for venting, supporting, and connecting gas lines.
INSTALLATION
Maximum Pressure Switch Assembly
Information on the maximum pressure switch kit and its assembly.
Combustion Head Pressure Loss Diagram
Diagram showing pressure loss for the combustion head.
GAS PRESSURE LOSS DIAGRAMS
BLU 3000.1 PR Diagrams
Diagrams illustrating gas pressure loss for BLU 3000.1 PR burners.
GAS PRESSURE LOSS DIAGRAMS
BLU 4000.1 PR Diagrams
Diagrams illustrating gas pressure loss for BLU 4000.1 PR burners.
ELECTRICAL CONNECTIONS
Applicable Standards and General Warnings
Standards and safety warnings related to electrical connections.
Burner and Gas Train Wiring
Details on connecting the burner's electrical cabinet and gas train plugs.
Probe Connection Procedures
Diagrams and instructions for active and passive probe connections.
START-UP: CHECKING PROCEDURE
Pre-Commissioning Checks
Essential checks to perform before the initial start-up and commissioning.
Gas Start-up Sequence
Step-by-step procedure for gas start-up and program flow.
EXHAUST GAS TEST
Volumetric Gas Flow Rate Calculation
Method for determining volumetric gas flow rate and related calculations.
Secondary Air and Combustion Parameters
Effects of secondary air and recommended combustion parameters (CO2, O2).
Altitude Correction Chart
Chart relating altitude to fan capacity reduction.
START-UP
Burner Start-up Sequence
Detailed steps for initiating the burner start-up sequence.
Adjusting Maximum Air Flow Rate
Procedure for setting the maximum air flow rate for optimal combustion.
Firing Head and Servomotor Setting
Guidance on firing head adjustment and servomotor pre-setting.
START-UP
Adjusting Intermediate Burner Capacity
How to adjust the burner's intermediate capacity using parameters.
Pressure Switch Calibration
Calibration procedures for air, min gas, and max gas pressure switches.
MAINTENANCE PROGRAM
Safety Warnings and Annual Maintenance
Safety precautions and recommended tasks for annual burner maintenance.
Reassembly and Reporting
Guidance on reassembly procedures and measurement report requirements.
Exhaust Gas Loss Calculation
Explains how to calculate exhaust gas loss based on measured parameters.
MAINTENANCE PROGRAM
Component Removal Procedures
Steps for removing the blast tube and firing head.
Electrode Position and Gas Filter
Instructions for checking electrode position and cleaning the gas filter.
TROUBLESHOOTING INSTRUCTIONS
Troubleshooting Operating Problems
Steps to diagnose and resolve common operating troubles.
Appendix: Damper Actuators
Reference to manual for damper actuator information.
APPENDIX
Electrical Diagrams - Sheet 1
Wiring diagrams for the burner control system and components.
APPENDIX
Electrical Diagrams - Sheet 2
Continuation of wiring diagrams with component descriptions.
APPENDIX
Spare Parts List Overview
Visual representation of spare parts with numbered components.
APPENDIX
Spare Parts List Details
Detailed list of spare parts with part numbers for different models.
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