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Yeti EP801 Owner's Manual

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YETI 160E EP801
OWNER'S MANUAL

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  • Page 1 YETI 160E EP801 OWNER’S MANUAL...
  • Page 2 TABLE OF CONTENTS BRAND OVERVIEW WARRANTY FRAME FEATURES APPENDIX A. ASTM DESIGNATION GEOMETRY APPENDIX B. EU DECLARATION FRAME STANDARDS APPENDIX C. UK DECLARATION SETUP MAINTENANCE FRAME ASSEMBLY E-COMPONENT ASSEMBLY DROPPER POST INSERTION GUIDE HANDLEBAR WIRING EXPLODED VIEW ASSEMBLY BILL OF MATERIAL REBUILD KITS ADDITIONAL INFORMATION...
  • Page 3 In order to help minimize the chances of an injury, it is critical for you to have work performed by an authorized Yeti retailer. WARNING: Mounting biking is an inherently dangerous activity. The user frequently performs “Unsafe Maneuvers,” so be aware, and make sure you have the requisite skills to operate a mountain bike.

  • Page 4: Frame Features

    POWERFUL EP801 DRIVE UNIT AND RANGE EXTENDING 630WH BATTERY molded routing tubes in the chainstay keeping the bike quiet and clean looking while Driven by Shimano’s EP801 drive unit you have 85 Nm of torque at your disposal. reducing cable rub and overall maintenance.
  • Page 5 M E D I U M 5'10" (178 CM) – 6'3" (191 L A R G E 6’1” (185 CM) – 6’7” (200 CM) X - L A R G E YETI 160E | OWNER’S MANUAL TABLE OF CONTENTS |...
  • Page 6 34T MIN/34T MAX 180MM MIN/220MM MAX M I N M A X R E A R R O T O R A X L E S P E C 172MM M12X1 YETI 160E | OWNER’S MANUAL TABLE OF CONTENTS |...

  • Page 7: Saddle Height

    • Align adaptor and install on battery. − If more setup information is required, please talk to a certified Yeti dealer or reference • Plug charger into battery adapter per the above steps. the suspension manufacturers manuals that came with the bike or visit their website.

  • Page 8: Turning On/Off The System

    Double check that the battery is fully secured, and it is not resting on the secondary catch. − See Shimano STEPS user manual provided with your bike or at the Shimano STEPS website, https://www.shimano-steps.com/, for operation instructions. YETI 160E | OWNER’S MANUAL TABLE OF CONTENTS |...

  • Page 9: Maintenance Overview

    Any component of the SHIMANO STEPS system should only be serviced by a certified mechanic. 4.42 Collet axle, 10mm long head All STEPS related service should be taken to a Yeti authorized dealer and not attempted by the user. Collet wedge bolt, large 4.12...

  • Page 10: Frame Assembly

    • 6mm allen key • 10mm allen key • Guide pin tool (Or two) WARNING: Service on Yeti bicycles requires special Apply grease to the bearing bores of the rear SS If not already completed, install non-drive side knowledge and tools. Yeti Cycles recommends that •...
  • Page 11 Rocker Links and Bridge to 5 Nm. Repeat installation of port cover on Front Triangle non-drive side. Note: This bolt must be loosened prior to link removal. YETI 160E | OWNER’S MANUAL TABLE OF CONTENTS |...
  • Page 12 Torque (left-hand thread) to 25 Nm. clevis bolt. Tighten until snug - be careful to not overtighten! Note: This bolt must be loosened prior to removing the Clevis Bolt (4.14) it threads into. YETI 160E | OWNER’S MANUAL TABLE OF CONTENTS |...
  • Page 13 Shimano M3 fasteners. until flush. Tighten to 0.6Nm (hand tight). Route E-wire through the chainstay ensuring adequate strain relief. Exit the chainstay and loop sensor wire with brake housing into the Front Triangle. YETI 160E | OWNER’S MANUAL TABLE OF CONTENTS |...
  • Page 14 Leave approx. 6-8” of wire exposed from E-wire channel. Route through non-drive side pass- ALL BATTERY MOUNT ADJUSTMENTS SHOULD BE PERFORMED BY AUTHORIZED YETI headtube port exit. through past the battery mount.
  • Page 15 Motor. Torque remaining screws to 12 Nm. Tighten M3 screw until snug (hand-tight), and M5 TIGHTEN DRIVE-SIDE SCREWS FIRST. BHCS to approximately 2 Nm or until hand-tight. Torque to 12 Nm YETI 160E | OWNER’S MANUAL TABLE OF CONTENTS |...
  • Page 16 M4 FHCS be effected. Tighten clamp around Speed Sensor wire and (4.19). Tighten until snug. brake housing until snug (hand-tight). YETI 160E | OWNER’S MANUAL TABLE OF CONTENTS |...
  • Page 17 MEDIUM 277.4 FRAME SIZE LARGE 316.8 If you have any questions, please contact Yeti or your local bike shop. X-LARGE 331.0 XX-LARGE 331.0 *Subtract 34mm for a cabled dropper to accommodate housing bend angle. YETI 160E | OWNER’S MANUAL...

  • Page 18: Handlebar Wiring

    - The wire from the mode switch routes through the handlebar and connects into the left port of the cycle computer. After connecting the mode switch wire, tuck the excess wire back into the handlebar. YETI 160E | OWNER’S MANUAL TABLE OF CONTENTS |...

  • Page 19: Exploded View

    4.55 4.36 4.27 4.14 4.56 4.1.1 4.67 PREP KEY 4.20 4.32 4.1.3 4.6.10 NYLON LOCTITE PATCH 4.57 4.55 GREASE 4.14 4.56 4.1.2 16E SWITCH LINK PREP KEY YETI 160E | OWNER’S MANUAL TABLE OF CONTENTS | NYLON LOCTITE PATCH GREASE...
  • Page 20 4.31 BEARING, 3802-2RS, 15 X 24 X 7 4.5.1 300040528 160E TIMING LINK - NDS 00000000000 4.5.2 300020057 BEARING, 11197 LLU MAX, BO (11X19X7) 4.32 300040533 GROMMET, 2.4 WIRE, 6.5 PORT YETI 160E | OWNER’S MANUAL TABLE OF CONTENTS |...
  • Page 21 400100216 160E ST FENDER 4.38 300030355 SHCS, FLAT HEAD, M5 X 0.8 X 14 4.39 300060078 YETI SEAT CLAMP, BOLT ON, 31.6 4.45 300030360 SHOULDER BOLT, M8 X 1.25 X 63L 4.46 300030352 COLLET NUT, M15X1.5, KEYED, CHAINGUIDE MOUNT 4.47...

  • Page 22: Rebuild Kits

    REDUCER, 15 X 17 X 2L, 24MM FLANGE 300030069 WASHER 8.5 X 12.5 X 0.5 MM 300030168 SHCS, M5 X 0.8, 14L, BLACK 300030350 SHOCK MOUNT CHIP, 160E, 25/35%, NONTHREADED 300030324 COLLET AXLE, 15MM X 69.25wL, M15X1.5 YETI 160E | OWNER’S MANUAL TABLE OF CONTENTS |...
  • Page 23 CLAMP, HT PORT E ONLY, PA6 300030339 HOUSING CLAMP, GUIDE/COLLET NUT MOUNT 300040521 CLAMP, HT PORT SINGLE, PA6 300030353 FHCS, M3 X 0.5, 8L, SS, BLK OXIDE 300040518 COVER-CABLE PORT, SINGLE, RIGHT EXIT YETI 160E | OWNER’S MANUAL TABLE OF CONTENTS |...
  • Page 24 FHCS, M3 X 0.5, 8L, SS, BLK OXIDE 200020462 160E GAP GUARD 200020397 160E BATTERY GUARD - ALL SIZES 2022-current 100190026 TRIM COVER 160E EP801 - 1 400100220 BATTERY GUARD, 160E DT 300030385 SCREW, PHILLIPS, M3X0.5, 5L -2 300030313 BHCS, M4 X 0.7 X 10L, STAINLESS, BLACK...

  • Page 25: Additional Information

    For this reason, you must not dispose of electrical components with household waste, but must return them after use to a specialty store, at a municipal collection point or at your nearest authorized Yeti Cycle dealer. YETI 160E | OWNER’S MANUAL...
  • Page 26 At its core, Sixfinity exhibits many underlying behaviors of Switch Infinity, but with intentional variations to should not be used. Yeti’s warranty will be voided if it is found an angleset was installed on the frame account for the fundamental dynamic differences that come with the addition of a drive unit and battery.
  • Page 27 The 160E uses a 205 x 65mm Trunnion shock. Depending on the shock model, it can be locked out but the 160E is tested to Yeti’s more rigorous DH test standards which require a larger HT wall thickness. we recommend running it fully open for the best compliance and traction.
  • Page 28 You will need to use the stock Shimano chainring spider that comes on the bike. This part is designed to interface with the EP801 drive unit spindle and all you will have to do is remove the chainring bolts and replace the chainring with a SRAM 104 BCD 34 tooth chainring. SRAM also has direct mount...

  • Page 29: Lifetime Warranty

    There are a few conditions: you must register it online at yeticycles.com and you must take it to an authorized Yeti Cycles dealer for processing. Warranty does not cover damage due to ordinary wear and tear, neglect or intentional destruction.
  • Page 30 (25 mph), or both. Jumps are intended to be speeds in excess of 40 km/h (25 mph); or a less than 122 cm (48 in.). combination thereof. YETI 160E | OWNER’S MANUAL TABLE OF CONTENTS |...

  • Page 31: Eu Declaration Of Conformity

    10787 Berlin Germany Globalnorm GmbH team.compliance@globalnorm.de Kurfuerstenstr. 112 Phone: +49 30 3229027-50 10787 Berlin For and on behalf of Yeti Cycling, LLC Germany team.compliance@globalnorm.de Phone: +49 30 3229027-50 Signature: Product name(s): Yeti Cycles Product model(s): 160E Serial number range: 1AIFD010000-6LIRD619999...
  • Page 32 Matthew.Osborne@silverfish-uk.com Units 3a-3c Woodacre Court, Saltash Parkway Industrial Estate, Phone: 01752 843882 Burraton Road, Saltash, Cornwall, https://www.silverfish-uk.com/ United Kingdom, PL12 6LY For and on behalf of Yeti Cycling, LLC Matthew.Osborne@silverfish-uk.com Phone: 01752 843882 https://www.silverfish-uk.com/ Signature: Product name(s): Yeti Cycles Product model(s): 160E...

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