Related Manuals for Yeti 303 DH
Summary of Contents for Yeti 303 DH
- Page 1 303 dh Owner’s manual ‘06-’07 Yeti CYCles 600 Corporate CirCle, Unit D GolDen, Co 80401 303.278.6909 / 888.576.9384 www.yeticycles.com...
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Page 2: Table Of Contents
Table of Contents Brand overview Frame Features Geometry Maintenance schedule Bike setup overview ū rail system lubrication ū eccentric adjustment shock setup ū ū shock Quick start Guide ū line setup assembly overview ū assembly exploded Views part list Warranty Contact information... - Page 3 It is impossible for this manual or the accompanying manuals to provide all the information required to properly repair and/or maintain your bicycle. In order to help minimize the chances of an injury, it is critical for you to have work performed by an authorized Yeti retailer. Overview...
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Page 4: Frame Features
Frame Features Pure tubinG Yeti pure tubing is custom butted and tapered 7005 aluminum. this makes the frame lightweight and strong without the use of gussets. Unique shape provides added strength at the head tube junctions. bOttOm bracket 83 mm shell, for use with a 128 mm spindle seatstay (a) + chainstay (b) square seatstays are stiff and strong. -
Page 5: Geometry
Geometry GeO me tr y 3 0 3 D h 16.75 16.75 16.75 22.00 23.00 24.00 66-64 66-64 66-64 17.60 17.60 17.60 46.75-46.25 46.75-46.25 46.75-46.25 14.0-15.0 14.0-15.0 14.0-15.0 30.50-31.00 30.50-31.00 30.50-31.00 4.50 4.50 4.50 *all measurements are in inches GeOmetry... -
Page 6: Maintenance Schedule
Because of these advances, YETI recommends that you refer to the torque specifications of the manufactures component you are adjusting. In order to help minimize the chances of an injury, do not perform any maintenance that Complete tune-up performed by an you are not confident can be completed within your abilities. -
Page 7: Bike Setup Overview
Fox racing shox service center for repair. removing the shock from the linkage will require the Yeti linkage tool for proper assembly and disassembly. the tool can be purchased online www.yeticycles.com or through an authorized Yeti dealer. -
Page 8: Ū Rail System Lubrication
rail system lubrication setuP Overview Both the rail and block are made from proprietary carbon steel. the rail is then case hardened to between 58 and 64rc. an armalloy surface treatment is applied to the rail and the block for corrosion protection and wear resistance. -
Page 9: Ū Eccentric Adjustment
Overview the 303 Dh has the ability to change the geometry of the bike via the eccentric mount. the geometry can be adjusted from a 64 degree head angle / 14 inch bottom bracket height through a 66 degree head angle / 15 inch bottom bracket height. -
Page 10: Ū Shock Setup
>2006 303 Dh eye-to-eye 9.5” more resistance - clockwise rotation less resistance - counter-clockwise rotation... - Page 11 Quick setup Guide quick start GuiDe Dhx 5.0 303 Dh rebound 10 Clicks Bottom-out resistance 1 turn pro-pedal 2 Clicks Boost Valve 125 psi saG settinGs sag % eye-to-eye (inches) 8.750” 8.600” 7.95” *all Clicks are clockwise rotation from all the way out or a full counter-clockwise position.
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Page 12: Ū Line Setup
303 Dh has full cable housing. Utilizing full cable housing helps prevent corrosion from the elements and keeps the shifting smoother for a longer period of time. the 303 Dh also has custom guides that allows the cables to slide when the bike is compressed. - Page 13 Warning: Service on Yeti bicycles requires special knowledge and tools. Yeti Cycles recommends that all service and repairs be performed by an authorized Yeti Dealer assembly...
- Page 14 PreP Yeti recommends prepping all threads with loctite or grease. the medium strength (blue) formula along with proper torque is ideal for keep the bolts snug. sub assembly tOP rail subassembly place the rail system onto the top rail tOP rail subassembly place the eccentric Base onto the linear Mount as shown.
- Page 15 PreP Yeti recommends prepping all titanium threads with ti prep. sub assembly Cont. stabilizinG link subassembly place the 38802 2rs Max stabilizinG link subassembly place the 38802 2rs Max Bearings into the stiff link h as shown. Make sure the extended race Bearings into the tail of the stiff link h, make sure the extended race of the bearings points inward.
- Page 16 main assembly main assembly take the top rail sub assembly with the grease port main assembly apply ti prep to the M6x1x12 ti Male Bolt. slide the pointing towards the non-drive side of the frame an tap the back of 6.5mmiD x 12.5mmoD washer onto the bolt and tighten using two the sub assembly into the rear mount.
- Page 17 main assembly Cont. main assembly tap the 38802 2rs Max Bearings into the frame as main assembly apply ti prep to the M6x1x12 ti Male Bolt. screw the shown with the dead blow hammer. Make sure the extended race in bolt and washer onto the pin as shown and tighten using a 5mm and pointing inward.
- Page 18 main assembly Cont. main assembly screw the pivot pin in a few turns, and then return main assembly slide the swingarm insert - stiff link through the to the upper pivot mount and make a few turns. repeat this back and swingarm bore.
- Page 19 main assembly Cont. main assembly secure the lower shock mount to the swingarm main assembly slide the axle subassembly into the frame as using the M5x.8x12 and M5x.8x14 socket cap head bolts. the shorter shown. Use either your wheel or the spacing tube shipped with the of the two bolts the M5x.8x12 is used for the upper mounting hole and frame as the 150mm rear wheel spacing.
- Page 20 main assembly Cont. main assembly after the axle is secure and the rear spacing is main assembly the final steps are to tighten the pinch bolts on the 150mm, you can tighten the pinch bolts on the stabilizing link. start swingarm.
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Page 21: Exploded Views
The individual components of each Yeti bike are not sold separately. All yeti parts are sold in rebuild kits listed below. Each and every part can be obtained by purchas- ing one of the rebuild kits. Cross reference the part number you desire from the parts list to the rebuild list. - Page 22 Kits rebuild Kits PART NUMBER DESCRIPTION QTy. PART NUMBER DESCRIPTION QTy. 200020091 303 Dh BearinG reBUilD kit ‘06 200020094 303 Dh CaBle GUiDe kit ‘06 300020030 BearinG 3903 2rs DoUBle r 300020033 iGUs i-GliDe Clip 300020031 BearinG 38802 2rs Max 300030121 Bolt Flat hD M2.5x.45x8...
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Page 23: Warranty
(2) two year limited warranty is conditioned upon the bicycle being use of your bicycle. in the event that your frame breaks or malfunctions, Yeti Cycles shall have no liability or ridden under normal conditions and having been properly maintained. this warranty does not apply to the obligation beyond the repair or replacement of your frame pursuant to the terms outlined in the warranty.