PR electronics 9113B Manual
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PR electronics 9113B Manual

Temperature / ma converter
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9 1 1 3
T e m p e r a t u r e /
m A C o n v e r t e r
N o . 9 1 1 3 V 1 0 5 - U K
P r o d u c t v e r s i o n : 9 1 1 3 - 0 0 4

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  • Page 1 9 1 1 3 T e m p e r a t u r e / m A C o n v e r t e r N o . 9 1 1 3 V 1 0 5 - U K P r o d u c t v e r s i o n : 9 1 1 3 - 0 0 4...
  • Page 2 PR electronics A/S tilbyder et bredt program af analoge og digitale signalbehandlingsmoduler til industriel automation. Programmet består af Isolatorer, Displays, Ex-barrierer, Temperaturtransmittere, Universaltransmittere mfl. Vi har modulerne, du kan stole på i selv barske miljøer med elektrisk støj, vibrationer og temperaturudsving, og alle produkter opfylder de strengeste internationale standarder.

  • Page 3: Table Of Contents

    TEmpERATURE / mA CONVERTER 9113 CONTENTs Warning ....................... Symbol identification ................Safety instructions ................. How to demount system 9000 ............Advanced features ................. Application ....................Technical characteristics ..............Applications....................PR 4501 display / programming front ........... Ordering codes for 9113 ..............Accessories ....................

  • Page 4: Warning

    General mounting, connection and disconnection of wires. Troubleshooting the device. Repair of the device and replacement of circuit breakers must be done by pR electronics A/s only. WARNiNg Do not open the front plate of the device as this will cause dama- ge to the connector for the display / programming front PR 4501.
  • Page 5 Should there be any doubt as to the correct handling of the device, please contact your local distributor or, alternatively, pR electronics A/s www.prelectronics.com The use of stranded wires is not permitted for mains wiring except when wires are fitted with cable ends.

  • Page 6: How To Demount System 9000

    To the extent the instructions in this manual are not strictly observed, the customer cannot advance a demand against PR electronics A/S that would otherwise exist according to the concluded sales agreement. HOW TO DEmOUNT sysTEm 9000...

  • Page 7: Advanced Features

    TEmpERATURE / mA CONVERTER 9113 • Input for RTD, TC and mA • Active / passive mA output • 1 or 2 channels • Can be supplied separately or installed on power rail, PR type 9400 • SIL 2-certified via Full Assessment Advanced features • Configuration and monitoring by way of detachable display front (PR 4501);...

  • Page 8: Applications

    AppliCATiONs Input signals: Output signals: Analogue, 0/4...20 mA Channel 1: Ch. 2: 2-wire supply - Current Connection, wires Ch. 1: 2-wire supply - *Order separately: CJC connetor 5910Ex/5913Ex Power rail Error signal Rail, +24 VDC Rail, Gnd. No connection No connection Channel 2: Power connection: Current Connection,...

  • Page 9: Pr 4501 Display / Programming Front

    pR 4501 DisplAy / pROgRAmmiNg FRONT Functionality The simple and easily understandable menu structure and the explanatory help texts guide you effortless ly and automatically through the configuration steps, thus making the product very easy to use. Functions and configuration options are described in the section ”Configuration / operating the function keys”.

  • Page 10: Ordering Codes For 9113

    Ordering codes for 9113 Type Channels 9113 Single Double Accessories 4501 = Display / programming front 4511 = modbus communication enabler 5910Ex = CjC connector, channel 1 5913Ex = CjC connector, channel 2 9400 = power rail 9404 = module stop for rail 9410 = power control unit 9420 = power supply 24 V / 120 W - Ex nAC Electrical specifications...
  • Page 11 basic values Input Basic Temperature type accuracy coefficient ≤ ±16 µA ≤ ±1.6 µA / °C Pt100, Pt200, Pt 1000 ≤ ±0.2°C ≤ ±0.02°C / °C Pt500, Ni100, Ni120, Ni 1000 ≤ ±0.3°C ≤ ±0.03°C / °C Pt50, Pt400, Ni50 ≤...
  • Page 12 RTD input: Input Min. Max. type value value Standard Pt100 -200°C +850°C IEC60751 Ni100 -60°C +250°C DIN 43760 Input for RTD types: Pt10*, Pt20*, Pt50*, Pt100, Pt200, Pt250, Pt300, Pt400, Pt500, Pt1000 Ni50, Ni100, Ni120, Ni1000 Cable resistance per wire (max.) ....... 50 Ω Sensor current ............
  • Page 13 Sensor error detection ........... Programmable ON or OFF (only wire breakage) Sensor error current: when detecting ..........Nom. 2 μA else ............... 0 μA Current input: Measurement range ..........0...20 mA Programmable measurement ranges ....0...20 and 4...20 mA Input resistance............Nom. 20 Ω + PTC 50 Ω Sensor error detection ...........
  • Page 14 Approvals: EMC 2004/108/EC ..........EN 61326-1 LVD 2006/95/EC ............EN 61010-1 c UL us, Standard for Safety ........ UL 61010-1 GOST R marine: Det Norske Veritas, Ships & Offshore ..... Stand. f. Certific. No. 2.4 i.s. / Ex: ATEX 94/9/EC ............KEMA 07ATEX0148 X IECEx ................

  • Page 15: Configuration Of Sensor Error Check

    Configuration of sensor error check Sensor error check: Device: Configuration Sensor error detection: OUT.ERR=NONE. 9113 Else: Visualisation in the 4501 of: input signal outside range Outside range readout (IN.LO, IN.HI): If the valid range of the A/D converter or the polynomal is exceeded Input Range Readout...
  • Page 16 Readout at hardware error Error search Readout Cause Signal levels on input beyond Input error - check input connection and reset power IN.ER limits or connected to wrong terminals* Error in analogue output Output error - check output connections and reset power AO.ER current (SIL mode only)* No communication with...

  • Page 17: Connections

    CONNECTiONs Supply and Power Rail status relay connections 31 32 33 34 91 92 93 94 95 N.C. Gnd. Gnd. +24 V Error signal +24 V inputs NC = no connection TC, internal *TC, RTD, 2-wire RTD, 3- / 4-wire CJC sensor CJC connector 41 42 43 44 41 42 43 44 41 42 43 44 41 42...

  • Page 18: Block Diagram

    blOCK DiAgRAm 9113 - Product Version 9113-004...

  • Page 19: Signal Error And Cable Fault Indications Without Display Front

    signal error and cable fault indications without display front 9113 - Product Version 9113-004...

  • Page 20: Configuration / Operating The Function Keys

    CONFigURATiON / OpERATiNg THE FUNCTiON KEys Documentation for routing diagram. in general When configuring the 9113, you will be guided through all parameters and you can choose the settings which fit the application. For each menu there is a scrolling help text which is automatically shown in line 3 on the display. Configuration is carried out by use of the 3 function keys: will increase the numerical value or choose the next parameter will decrease the numerical value or choose the previous parameter...
  • Page 21 signal and sensor error information via display front 4501 Sensor error (see limits in the table) is displayed as SE.BR (sensor break) or SE.SH (sensor short). Signals outside the selected range (not sensor error, see table for limits) are displayed as IN.LO indicating low input signal or IN.HI indicating high input signal.
  • Page 22 password: Here you can choose a pass word between 0000 and 9999 in order to protect the device against unauthorised modifications to the configuration. The device is delivered default without password. language: In the menu ”lang.setup” you can choose between 7 different language versions of help texts that will appear in the menu.

  • Page 23: Routing Diagram

    ROUTiNg DiAgRAm If no key is activated for 1 minute, the display will return to the default Power up state 1.0 without saving configuration changes. 1 Increase value / choose next parameter 2 Decrease value / choose previous parameter 3 Accept the chosen value and proceed to the next menu ...
  • Page 24 999.9 999.9 -199.9 -199.9 Configuration of 150.0 To default state 1.0 OUT.LO OUT.HI RESP. identical to CH1 Txt 14 Txt 15 Txt 35 9113 - Product Version 9113-004...
  • Page 25 MEM, DISP, ROUTiNg DiAgRAm, CAL, SIM, SAVE PASS, LANG, LOAD RAIL, SIL ADVANCED SETTINGS (ADV.SET) SAVE SETUP MEMORY Txt 17 Txt 18 A.OUT A.IN DISP TAG1 TAG2 A.OUT SETUP CONTRA LIGHT VALVE 5 TEMP 4 DISP Txt 17 Txt 19 Txt 20 Txt 21 Txt 21...

  • Page 26: Scrolling Help Texts In Display Line 3

    sCROlliNg HElp TExTs iN DisplAy liNE 3 Set temperature for analogue output low [01] Set correct password [14] Set temperature for analogue output high [02] Enter advanced setup menu? [15] Enable Rail status signal output? [03] Select temperature input [16] Enter SIL setup Select current input [17]...

  • Page 27: Appendix

    AppENDix iECEx installation drawing ATEx installation drawing Fm installation drawing iNmETRO installation drawing safety manual 9113 - Product Version 9113-004...
  • Page 28 IECEx Installation drawing 9113 For safe installation of 9113B the following must be observed. The module shall only be installed by qualified personnel who are familiar with the national and international laws, directives and standards that apply to this area.
  • Page 29 9113QI01 LERBAKKEN 10, 8410 RØNDE DENMARK Ex input CH1 (terminal 41,42,43,44) CH2 (terminal 51,52,53,54) 8.7 V 18.4 mA 40 mW Lo/Ro 892 μH/ IIA or I 5 F 50 F 1000 F 100 mH 300 mH 700 mH 10 V 30 mA 30 nF 820 nH...
  • Page 30 9113QI01 LERBAKKEN 10, 8410 RØNDE DENMARK Hazardous area Non Hazardous area Zone 0,1,2, 20, 21, 22 or Zone 2 -20 ≤Ta ≤ +60ºC 4501 9113 91 92 93 94 95 Power Rail Ex input CH1 (terminal 43 +) (terminal 11,12,13,14) (terminal 31,32,33,34) CH2 (terminal 52 - ) (terminal...
  • Page 31 ATEX Installation drawing 9113 For safe installation of 9113B the following must be observed. The module shall only be installed by qualified personnel who are familiar with the national and international laws, directives and standards that apply to this area.
  • Page 32 9113QA01 LERBAKKEN 10, 8410 RØNDE DENMARK Ex input CH1 (terminal 41,42,43,44) CH2 (terminal 51,52,53,54) 8.7 V 18.4 mA 40 mW Lo/Ro 892 μH/ IIA or I 5 F 50 F 1000 F 100 mH 300 mH 700 mH 10 V 30 mA 30 nF 820 nH...
  • Page 33 9113QA01 LERBAKKEN 10, 8410 RØNDE DENMARK Hazardous area Non Hazardous area Zone 0,1,2, 20, 21, 22 or Zone 2 -20 ≤Ta ≤ +60ºC 4501 9113 91 92 93 94 95 Power Rail Ex input CH1 (terminal 43) (terminal 11,12,13,14) (terminal 31,32,33,34) CH2 (terminal 52) (terminal 91,92,93,94,95) 17,4 V...
  • Page 34 FM Installation drawing 9113 For safe installation of 9113B the following must be observed. The module shall only be installed by qualified personnel who are familiar with the national and international laws, directives and standards that apply to this area.
  • Page 35 9113QF01 LERBAKKEN 10, 8410 RØNDE DENMARK Ex input CH1 (terminal 41,42,43,44) CH2 (terminal 51,52,53,54) Vt (U 8.7 V It (I 18.4 mA 40 mW Lo/Ro 892 μH/ IIC / IIB / IIA / Group A,B Group C,E,F Group D,G 5 F 50 F 1000 F 100 mH...
  • Page 36 9113QF01 LERBAKKEN 10, 8410 RØNDE DENMARK Hazardous Classified Location Unclassified Location or Class I/II/III, Division 1, Group A,B,C,D,E,F,G Hazardous Classified Location or Class I, Zone 0/1 Group IIC, [AEx ia] IIC Class I, Division 2, Group A,B,C,D T4 or Class I, Zone 0/1 Group IIC, [Ex ia] IIC or Class I, Zone 2 Group IIC T4 -20 ≤...
  • Page 37 LERBAKKEN 10, 8410 RØNDE DENMARK INMETRO Desenhos para Instalação Para instalação segura do 9113B o manual seguinte deve ser observado. O módulo deve ser instalado somente por profissionais qualificados que estão familiarizados com as leis nacionais e internacionais, diretrizes e normas que se aplicam a esta área.
  • Page 38 9113QB01 LERBAKKEN 10, 8410 RØNDE DENMARK Entrada Ex CN1 (terminais 41,42,43,44) CN2 (terminais 51,52,53,54) 8,7 V 18.4 mA 40 mW Lo/Ro 892 μH/ 5 F 50 F 1000 F 100 mH 300 mH 700 mH 10 V 30 mA 30 nF 820 nH Relê...
  • Page 39 9113QB01 LERBAKKEN 10, 8410 RØNDE DENMARK Área de Risco Área de não Risco Zona 0,1,2, 20, 21, 22 ou Zona 2 -20 ≤Ta ≤ +60ºC 4501 9113 91 92 93 94 95 TRILHO DE ENERGIA Entrada Ex CN1 (terminais 43 +) (terminais 11,12,13,14) (terminais 31,32,33,34) CN2 (terminais 52 -)

  • Page 40: Safety Manual

    Safety manual temperature / ma COnVerter 9113 this safety manual is valid for the following product versions: 9113-004 9113-003 9113-002 Version No. V6R0...
  • Page 41 9113 TemperaTure / ma CONVerTer Safety manual 0 COntentS 1 Observed standards ..................... 2 Acronyms and abbreviations ..................3 Purpose of the product ....................4 Assumptions and restrictions for use of the product ..........4.1 Basic safety specifications .................. 4.2 Safety accuracy ....................4.2.1 Minimum span ..................
  • Page 42 Safety Manual 9113 TeMperaTure / ma CONVerTer 15 Fault reaction and restart condition ................16 User interface ....................... 16.1 Scrolling help texts in display line 3 ................. 16.2 Routing diagram ....................16.3 Routing diagram - Advanced settings (ADV.SET)..........17 Connections diagram ....................Version No.

  • Page 43: Observed Standards

    9113 TemperaTure / ma CONVerTer Safety manual Observed standards Standard Description Functional Safety of electrical / electronic / programmable electronic IEC 61508 safety-related systems IEC 61508- Part 2: Requirements for electrical / electronic / programmable electronic 2:2000 safety-related systems IEC 61508- Part 3: Software requirements 3:1998 IEC 61326-3-...

  • Page 44: Assumptions And Restrictions For Use Of The Product

    Safety Manual 9113 TeMperaTure / ma CONVerTer assumptions and restrictions for use of the product Basic safety specifications Operational temperature range....-20...+60°C Storage temperature range...... -20...+85°C Power supply type, min......Double or reinforced Supply voltage ......... 19.2...31.2 VDC External loop supply voltage ....5...26 VDC + external drop Mounting area ..........

  • Page 45: Sensor Errors

    9113 TemperaTure / ma CONVerTer Safety manual 4.3.2 Sensor errors If Sensor error detection is disabled, if current input range 0...20 mA is selected or if input type Pt10, Pt20, or Pt50 is selected, the end user must ensure that the applied sensor including wiring has a failure rate qualifying it for the safety application without sensor error detection enabled.

  • Page 46: Safety Parameters

    Safety Manual 9113 TeMperaTure / ma CONVerTer Safety parameters Probability of dangerous Failure per Hour (PFH) 6.10E-08 Note Probability of failure on demand (PFD) - 3.96E-04 1 year proof test interval Proof test interval (10% of loop PFD) 3 years Safe Failure Fraction 90.7 % Demand response time...

  • Page 47: Periodic Proof Test Procedure

    Any failures that are detected and that compromise functional safety should be reported to the sales department at PR electronics A/S. Repair of the device and replacement of circuit breakers must be done by PR electronics A/S only. 12 maintenance No maintenance required.

  • Page 48: Further Explanations

    Safety Manual 9113 TeMperaTure / ma CONVerTer 13.2 further explanations 13.2.1 password protection Access to the configuration can be blocked by assigning a password. The password is saved in the device in order to ensure a high degree of protection against unauthorised modifications to the configuration. Default password 2008 allows access to all configuration menus.

  • Page 49: Process Calibration (Cal)

    9113 TemperaTure / ma CONVerTer Safety manual 13.3.5 process calibration (Cal) A process calibration can be made by the end user. A known process signal must be applied for both low and high end of the input measurement range. The known input of the applied low end signal must be entered in the CAL.LO menu and confirmed by pressing OK before removing or changing the applied signal to the high end signal.

  • Page 50: Safe Parameterisation - User Responsibility

    Safety Manual 9113 TeMperaTure / ma CONVerTer 14 Safe parameterisation - user responsibility 14.1 Safety-related configuration parameters 14.1.1 parameters related only to Channel 1 Name Function CH1.TYP Selected input type: TEMP = Temperature CURR = Current I.RANGE Selected fixed input range for current measurements (for CH1. TYP = CURR): 0_20 = 0...20 mA (no sensor error detection!) 4_20 = 4...20 mA...
  • Page 51 9113 TemperaTure / ma CONVerTer Safety manual Name Function Ni.TYPE Ni sensor type (for SENSOR = Ni): 50 = Ni50 100 = Ni100 120 = Ni120 1000 = Ni1000 TC.TYPE Thermocouple type (for SENSOR = TC): TC.B = Thermocuple type B TC.E = Thermocuple type E TC.J = Thermocuple type J TC.K = Thermocuple type K...
  • Page 52 Safety Manual 9113 TeMperaTure / ma CONVerTer Name Function OUT.ERR Fixed output value on detected sensor error: NONE = Sensor error detection NOT enabled, output at sensor error is undefined. The end user must ensure that the applied sensor including wiring has a failure rate qualifying it for the safety application without the detection enabled.

  • Page 53: Parameters Related Only To Channel 2 (Only For Type 9113Bb)

    9113 TemperaTure / ma CONVerTer Safety manual 14.1.2 parameters related only to Channel 2 (only for type 9113BB) Name Function CH1.TYP Functions as described for Channel 1 (14.1.1) I.RANGE CONNEC UNIT SENSOR Pt.TYPE Ni.TYPE TC.TYPE O.RANGE OUT.ERR OUT.LO OUT.HI RESP USE.CAL 14.1.3.

  • Page 54: If No Password Is Set

    Safety Manual 9113 TeMperaTure / ma CONVerTer 14.2.1 If no password is set action Display shows Press OK ADV.SET Set (ADV.SET) to Yes and press OK SETUP Set SETUP to SIL and press OK EN.SIL Set EN.SIL to YES and press OK NEW.PAS Set password to a number between 0 and CONFIG...
  • Page 55 9113 TemperaTure / ma CONVerTer Safety manual Action Display shows Verify CJC type and press OK O.RANGE (ONLY IF SENSOR = TC and CH1.TYP = TEMP) Verify fixed output range and press OK OUT.ERR Verify fixed output value on detected sensor error OUT.LO and press OK (ONLY IF CH1.TYP = TEMP, or IF I.RANGE = 4-20...
  • Page 56 Safety Manual 9113 TeMperaTure / ma CONVerTer Action Display shows Verify Ni sensor type and press OK TC.TYPE (ONLY IF SENSOR = Ni and CH2.TYP = TEMP) Verify Thermocouple type and press OK (ONLY IF SENSOR = TC and CH2.TYP = TEMP) Verify CJC type and press OK O.RANGE (ONLY IF SENSOR = TC and CH2.TYP = TEMP)

  • Page 57: If Password Is Set

    9113 TemperaTure / ma CONVerTer Safety manual 14.2.2 If password is set action Display shows Press OK PASSW Enter password and press OK ADV.SET Set ADV.SET to Yes and press OK SETUP Set SETUP to SIL and press OK EN.SIL Set EN.SIL to YES and press OK CONFIG (At this time the device starts operating...

  • Page 58: User Interface

    Safety Manual 9113 TeMperaTure / ma CONVerTer 16 user interface 16.1 Scrolling help texts in display line 3 Enter SIL setup [01] Set correct password [17] Enter simulation mode [02] Enter advanced setup menu? Enter RAIL setup [03] Select temperature input Perform process calibration Select current input Enter language setup...
  • Page 59 9113 TemperaTure / ma CONVerTer Safety manual 16.2 routing diagram If no key is activated for 1 minute, the display will return to the default state 1.0 Power up without saving configuration changes. 1 Increase value / choose next parameter 2 Decrease value / choose previous parameter 3 Accept the chosen value and proceed to the next menu ...
  • Page 60 Safety Manual 9113 TeMperaTure / ma CONVerTer 999.9 999.9 -199.9 -199.9 150.0 Configuration of OUT.LO OUT.HI RESP. To default state 1.0 identical to CH1 Txt 14 Txt 15 Txt 15 Version No. V6R0...

  • Page 61: Routing Diagram - Advanced Settings (Adv.set)

    9113 TemperaTure / ma CONVerTer Safety manual MEM, DISP, 16.3 routing diagram - CAL, SIM, SAVE PASS, LANG, advanced settings (aDV.Set) LOAD RAIL, SIL SAVE SETUP MEMORY Txt 17 Txt 18 A.OUT A.IN DISP TAG1 TAG2 A.OUT SETUP CONTRA LIGHT VALVE 5 TEMP 4 DISP...

  • Page 62: Connections Diagram

    Safety Manual 9113 TeMperaTure / ma CONVerTer 17 Connections diagram Supply and Power Rail status relay connections 31 32 33 34 31 32 33 34 91 92 93 94 95 91 92 93 94 95 N.C. Gnd. Gnd. +24 V +24 V Error signal Inputs...
  • Page 63 Displays Programmable displays with a wide selection of inputs and outputs for display of temperature, volume and weight, etc. Feature linearisation, scaling, and difference measurement functions for programming via PReset software. Ex interfaces Interfaces for analogue and digital signals as well as HART signals between sensors / I/P converters ®...
  • Page 64  www.prelectronics.se  sales@prelectronics.se  www.prelectronics.co.uk  sales@prelectronics.co.uk  www.prelectronics.com  sales@prelectronics.com  www.prelectronics.cn  sales@prelectronics.cn Head office Denmark www.prelectronics.com PR electronics A/S sales@prelectronics.dk Lerbakken 10 tel. +45 86 37 26 77 DK-8410 Rønde fax +45 86 37 30 85...

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