PR electronics 9116B Product Manual
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PR electronics 9116B Product Manual

Universal converter
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Product manual
9116
Universal converter
T E M P E R AT U R E
|
I . S . I N T E R FA C E S
No. 9116V10 9 - UK
Produc t ver sion: 9116 - 0 03
|
CO M M U N I C AT I O N I N T E R FA C E S
|
M U LT I F U N C T I O N A L
|
I S O L AT I O N
PERFORMANCE
MADE
SMARTER
|
D I S P L AY

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  • Page 1 PERFORMANCE MADE SMARTER Product manual 9116 Universal converter T E M P E R AT U R E I . S . I N T E R FA C E S CO M M U N I C AT I O N I N T E R FA C E S M U LT I F U N C T I O N A L I S O L AT I O N D I S P L AY...
  • Page 2 6 Product Pillars to meet your every need Individually outstanding, unrivalled in combination With our innovative, patented technologies, we make signal conditioning smarter and simpler. Our portfolio is composed of six product areas, where we offer a wide range of analog and digital devices covering over a thousand applications in industrial and factory automation.

  • Page 3: Table Of Contents

    Universal converter 9116 Table of contents Warning ....................Symbol identification .

  • Page 4: Warning

    General mounting, wire connection and disconnection. Troubleshooting the device. Repair of the device and replacement of circuit breakers must be done by PR electronics A/S only. Warning Do not open the front plate of the device as this will cause damage to the connector for the display / programming front PR 4500.

  • Page 5: How To Demount System 9000

    Should there be any doubt as to the correct handling of the device, please contact your local distributor or, alternatively, PR electronics A/S www.prelectronics.com The use of stranded wires is not permitted for mains wiring except when wires are fitted with cable ends.

  • Page 6: Advanced Features

    Universal converter 9116 • Input for RTD, TC, Ohm, potentiometer, mA and V • Supply for 2-wire transmitters • Active / passive mA output and relay output • Can be supplied separately or installed on power rail, PR 9400 • SIL 2-certified via Full Assessment Advanced features •...

  • Page 7: Applications - 9116Axx

    Applications - 9116Axx Input signals: Output signals: Poten- RTD and lin. R Analog, 0/4...20 mA tio- Connection, and relay meter wires Relay N.O. Relay *Order separately: Power rail CJC connetor 5910. Error signal Rail, supply + Rail, supply - No connection No connection Power connection: Current...

  • Page 8: Applications - 9116Bxx

    Applications - 9116Bxx Input signals: Output signals: Poten- RTD and lin. R Analog, 0/4...20 mA tio- Connection, and relay meter wires Relay N.O. Relay *Order separately: Power rail CJC connetor 5910Ex. Error signal Rail, supply + Rail, supply - No connection No connection Power connection: Current...

  • Page 9: Pr 4500 Display / Programming Front

    PR 4500 display / programming front Functionality The simple and easily understandable menu structure and the explanatory help texts guide you effortlessly and automatically through the configuration steps, thus making the product very easy to use. Functions and configuration options are described in the section ”Configuration / operating the function keys”.

  • Page 10: Order

    Order Associated Type Max. loop voltage I.S. / Ex approvals apparatus 9116 Uo 28 VDC ATEX, IECEx, FM, INMETRO, EAC-Ex cULus, ATEX, IECEx, FM, : U9 Uo 21.4 VDC INMETRO, EAC-Ex Example : 9116B2 Accessories 4501 = Display / programming front 4511 = Modbus communication enabler 4512...
  • Page 11 Isolation - test / working: Input to any........2.6 kVAC / 300 VAC reinforced isolation Analog output to supply .
  • Page 12 RTD, linear resistance and potentiometer input Input type Min. value Max. value Standard Pt100 -200°C +850°C IEC 60751 Ni100 -60°C +250°C DIN 43760 Linear resist. 0 Ω 10000 Ω Potentiometer 10 Ω 10000 Ω Input for RTD types: Pt10*, Pt20*, Pt50*, Pt100, Pt200, Pt250, Pt300, Pt400, Pt500, Pt1000 Ni50, Ni100, Ni120, Ni1000 Cable resistance per wire (max.), RTD .
  • Page 13 Load ......... . . ≤ 600 Ω Load stability .
  • Page 14 Observed authority requirements EMC..........2014/30/EU LVD .

  • Page 15: Configuration Of Sensor Error Check

    Configuration of sensor error check Sensor error check: Device: Configuration Sensor error detection: ERR.ACT=NONE - OUT.ERR=NONE. 9116 Else: Visualisation in the PR 4500 of: Input signal outside range Outside range readout (IN.LO, IN.HI): If the valid range of the A/D converter or the polynomal is exceeded Input Range Readout...

  • Page 16: Error Indications

    Error indications Readout at hardware error Error search Readout Cause Defect internal CJC sensor or CJC temperature out CJC sensor error - check device temperature CJ.ER of allowed range** Defect (or missing) CJC-connector or temperature CJC connector error - check CJC-connector block CJ.ER out of allowed range** Input error - check input connection and reset...

  • Page 17: Connections

    Connections Power rail Supply and connections status relay 91 92 93 94 95 31 32 N.C. NC = no connection Inputs: TC, internal *TC, RTD, 2-wire RTD, 3- / 4-wire CJC sensor CJC connector * Order separately: Resistance, CJC connector 5910 / Resistance, 2-wire 3- / 4-wire Potentiometer...

  • Page 18: Block Diagram

    Block diagram  800.0 o20 mA Power Rail connections * NC = no connection Supply - Device status, Green Supply +24 VDC Relay status, Yellow Ch. status, Red FLASH Status relay N.C. Status relay N.C. RTD, conn. wires Supply output Input Gnd.

  • Page 19: Signal Error And Cable Fault Indications Without Display Front

    Signal error and cable fault indications without display front List of LED and error signal indications Relay: Error: Power rail Condition Green LED Status relay, N.C. Yellow LED Red LED signal status No supply De-energized Closed Device defective De-energized Closed Device OK Flashing Energized...

  • Page 20: Configuration / Operating The Function Keys

    Password protection is mandatory in SIL applications. If the configured password is not known, please contact PR electronics support - www.prelectronics.com/contact. Selection of units After choosing the input signal type you can choose which process units should be shown in the display (see table). By selection of temperature input the process value is always displayed in Celsius or Fahrenheit.
  • Page 21 Increasing/decreasing: The relay can be set to activate at increasing or decreasing input signal. Delay: An ON and an OFF delay can be set in the range 0...3600 s. Hysteresis: A hysteresis can be set at 0.1...25% of the span or between 1 and 25% of display range. Window: The window function is selected by choosing ”window”...
  • Page 22 Power up Fast setpoint adjustment and relay test 1 Increase setpoint 50.0 2 Decrease setpoint SETP. 3 Save and exit the menu Txt 57 1 and 2 simultaneously = change relay state.  2-10 If SIL-locked directly If SIL-locked directly VOLT 0-10 30.00...

  • Page 23: Routing Diagram

    Routing diagram If no key is activated for 1 minute, the display will return to the default state 1.0 without saving configuration changes. 1 Increase value / choose next parameter 2 Decrease value / choose previous parameter 3 Save the chosen value and proceed to the next menu Hold 3 Back to previous menu / return to menu 1.0 without saving.
  • Page 24 SETP WIND HOLD CLOS N.O. INCR 262.5 3600 3600 OPEN N.C. -200 DECR 0000 0000 NONE SETP N.O. 50.0 INCR NONE REL.FUN CONTAC SETP. ACT.DIR HYST. ERR.ACT ON.DEL OFF.DEL Txt 19 Txt 20 Txt 21 Txt 22 Txt 23 Txt 24 Txt 25 Txt 26 HOLD...

  • Page 25: Routing Diagram, Advanced Settings (Adv.set)

    Routing diagram, advanced settings (ADV.SET) MEM, DISP, CAL, SIM, SAVE PASS, LANG, LOAD RAIL, SIL SAVE SETUP MEMORY Txt 43 Txt 44 A.OUT DISP A.OUT TAG1 SETUP CONTRA DISP LIGHT TAGNO Txt 43 Txt 45 Txt 48 Txt 46 Txt 47 9999 0000 PASS...

  • Page 26: Help Text Overview

    Help text overview [01] Set correct password [19] Select OFF function - relay is permanently off [02] Enter Advanced setup menu? Select POWER function - relay indicates power [03] Select Temperature input status OK Select ERROR function - relay indicates sensor error Select Potentiometer input only Select Linear resistance input...
  • Page 27 [49] Calibrate Input low to process value? [50] Calibrate Input high to process value? [51] Enable input simulation? [52] Set the input simulation value [53] Relay simulation - use 1 to toggle relay [54] Enable Password protection? [55] Set New password [56] Enable Fastset functionality? [57]...

  • Page 28: Graphic Depiction Of Window

    Graphic depiction of window 9116 - Product version 9116-003...

  • Page 29: Graphic Depiction Of Setpoint

    Graphic depiction of setpoint Input ON delay signal OFF delay Setpoint (increasing) Hysteresis Time Relay On Closed Relay contact (N.O.) Open 9116 - Product version 9116-003...

  • Page 30: Iecex Installation Drawing

    For Installation in Zone 2 the following must be observed. The 4501 programming module is to be used solely with PR electronics modules. It is important that the module is undamaged and has not been altered or modified in any way. Only 4501 modules free of dust and moisture shall be installed.
  • Page 31 9116QI01 LERBAKKEN 10, 8410 ROENDE DENMARK Module 9116B1 Module 9116B2 Terminal 51-52, 51-53 Terminal 51-52, 51-53 30 V 30 V 120 mA 120 mA 900 mW 900 mW 3 nF 3 nF 1 μH 1 μH Module 9116B1 Module 9116B2 Group Lo/Ro Group...
  • Page 32 Power max: 64 VA / 60 W Current max: 2 A AC / 2 ADC (terminal 11,12,13,14) (terminal 31,32,33,34) (terminal 91,92,93,94,95) Module 9116B 1/2 253 V max. 400 Hz Terminal 54-52 30 V 120 mA 9116 900 mW Power Rail 3 nF 2 μH...
  • Page 33 4501 Current max: 2 A AC / 2 ADC (terminal 11,12,13,14) (terminal 31,32,33,34) (terminal 91,92,93,94,95) 253 V max. 400 Hz 9116 Module 9116B 1/2 Power Rail T erminal 51-52 30 V 120 mA 900 mW 3 nF 2 μH Module 9116B 1/2...
  • Page 34 9410 (Type Examination Certificate IECEx KEM 08.0025X) is allowed. The 4501 programming module is to be used solely with PR electronics’ modules. It is important that the module is undamaged and has not been altered or modified in any way.

  • Page 35: Atex Installation Drawing

    For installation in Zone 2 the following must be observed. The 4501 programming module is to be used solely with PR electronics’ modules. It is important that the module is undamaged and has not been altered or modified in any way.
  • Page 36 9116QA01 LERBAKKEN 10, 8410 RØNDE DENMARK Module 9116B1 Module 9116B2 Terminal 51-52, 51-53 Terminal 51-52, 51-53 30 V 30 V 120 mA 120 mA 900 mW 900 mW 3 nF 3 nF 1 μH 1 μH Module 9116B1 Module 9116B2 Group Lo/Ro Group...
  • Page 37 32 V AC / 30 VDC Power max: 64 VA / 60 W Current max: 2 A AC / 2 ADC (terminal 11,12,13,14) (terminal 31,32,33,34) Module 9116B 1/2 (terminal 91,92,93,94,95) Terminal 54-52 253 V max. 400 Hz 30 V 9116 120 mA...
  • Page 38 Current max: 2 A AC / 2 ADC (terminal 11,12,13,14) (terminal 31,32,33,34) (terminal 91,92,93,94,95) 253 V max. 400 Hz 9116 Power Rail Module 9116B 1/2 Terminal 51-52 30 V 120 mA 900 mW 3 nF 2 μH Module 9116B 1/2...
  • Page 39 9410 (Type Examination Certificate KEMA 07ATEX0152 X) is allowed. The 4501 programming module is to be used solely with PR electronics’ modules. It is important that the module is undamaged and has not been altered or modified in any way.

  • Page 40: Fm Installation Drawing

    FM Installation drawing 9116 For safe installation of 9116B the following must be observed. The module shall only be installed by qualified personnel who are familiar with the national and international laws, directives and standards that apply to this area.
  • Page 41 9116QF01 LERBAKKEN 10, 8410 ROENDE DENMARK Module 9116B1 Module 9116B2 Terminal 51-52, 51-53 Terminal 51-52, 51-53 Ui, Vmax 30 V Ui, Vmax 30 V Ii, Imax 120 mA Ii, Imax 120 mA 900 mW 900 mW 3 nF 3 nF 1 μH 1 μH Module 9116B1...
  • Page 42 2 A AC / 2 ADC Zone 2 installation Voltage max: 32 VAC / 30 VDC Power max: 64 VA / 60 W Module 9116B 1/2 Current max: 2 A AC / 2 ADC Terminal 52-54 9116 Ui, Vmax 30 V...
  • Page 43 Zone 2 installation Voltage max: 32 VAC / 30 VDC Power max: 64 VA / 60 W Current max: 2 A AC / 2 ADC Module 9116B 1/2 Terminal 51-52 (terminal 11,12,13,14) Ui, Vmax 30 V 9116 (terminal 31,32,33,34) Ii, Imax...

  • Page 44: Ul Installation Drawing

    For Installation in DIV2/Zone 2 the following must be observed. The 4501 programming module is to be used solely with PR electronics modules. It is important that the module is undamaged and has not been altered or modified in any way. Only 4501 modules free of dust and moisture shall be installed.
  • Page 45 9116QU01 LERBAKKEN 10, 8410 ROENDE DENMARK 9116Bx-U9 Installation: Hazardous Classified Location Unclassified Location or Class I/II/III, Division 1, Group A,B,C,D,E,F,G Hazardous Classified Location Zone 0,1, 2 Group IIC, IIB, IIA or Class I, Division 2, Group ABCD T4 Zone 20, 21 Class I Zone 2 Group IIC T4 -20 ≤Ta ≤...
  • Page 46 9116QU01 LERBAKKEN 10, 8410 ROENDE DENMARK 9116B1-U9 and 9116B2-U9 Terminal 51-52, 51-53 Vmax or Ui: 30V; Imax or Ii:120mA; Pi:900mW; Ci:3nF; Li:1µH Module 9116B1-U9 Group Ca or Co La or Lo/Ro Module 9116B2-U9 Group Ca or Co La or Lo Lo/Ro Terminal 51-54,52-54 Terminal 51-54,52-54...
  • Page 47 9116QU01 LERBAKKEN 10, 8410 ROENDE DENMARK Installation notes 9116Bx-U9: Associated Equipment /Appareillage Associé [Ex ia] The Ex output current of this associated apparatus is limited by a resistor such that the output voltage- current plot is a straight line drawn between open-circuit voltage and short-circuit current. Selected intrinsically safe equipment must be third party listed as intrinsically safe for the application, and have intrinsically safe entity parameters conforming with Table 1 below.
  • Page 48 9116QU01 LERBAKKEN 10, 8410 ROENDE DENMARK 9116Bx-U9 Splitter Installation: Hazardous Classified Location Unclassified Location or Class I/II/III, Division 1, Group A,B,C,D,E,F,G Hazardous Classified Location Zone 0,1, 2 Group IIC, IIB, IIA or Class I, Division 2, Group ABCD T4 Zone 20, 21 Class I Zone 2 Group IIC T4 -20 ≤Ta ≤...
  • Page 49 9116QU01 LERBAKKEN 10, 8410 ROENDE DENMARK 9116Bx-U9 Installation: Hazardous Classified Location Unclassified Location or Class I/II/III, Division 1, Group A,B,C,D,E,F,G Hazardous Classified Location Zone 0,1, 2 Group IIC, IIB, IIA or Class I, Division 2, Group ABCD T4 Zone 20, 21 Class I Zone 2 Group IIC T4 -20 ≤Ta ≤...
  • Page 50 9116QU01 LERBAKKEN 10, 8410 ROENDE DENMARK 9116Ax-U9 and 9116Bx-U9 Installation: Supply terminal (31,32) Voltage: 19.2 – 31.2 VDC Non Hazardous area or Class I, Division 2, Group ABCD T4 Class I, Division 2 or or Zone 2 Group IIC T4 Zone 2 installation: Status relay, terminal (33,34) 4501...

  • Page 51: Desenho De Instalaçao Inmetro

    LERBAKKEN 10, 8410 RØNDE DENMARK INMETRO Desenhos para Instalação Para instalação segura do 9116B o manual seguinte deve ser observado. O módulo deve ser instalado somente por profissionais qualificados que estão familiarizados com as leis nacionais e internacionais, diretrizes e normas que se aplicam a esta área.
  • Page 52 9116QB01 LERBAKKEN 10, 8410 RØNDE DENMARK Module 9116B1 Module 9116B2 Terminal 51-52, 51-53 Terminal 51-52, 51-53 30 V 30 V 120 mA 120 mA 900 mW 900 mW 3 nF 3 nF 1 μH 1 μH Module 9116B1 Module 9116B2 Group Lo/Ro Group...
  • Page 53 Corrente máx.: 2 A AC / 2 A DC Instalação em Zona 2: Voltagem máx.: 32 V AC / 30 VDC Potência máx.: 64 VA / 60 W Corrente máx.: 2 A AC / 2 ADC Module 9116B 1/2 Terminal 54-52 (terminais 11,12,13,14) 9116 30 V...
  • Page 54 Voltagem máx: 32 VAC / 30 VDC Potência máx.: 64 VA / 60 W Corrente máx.: 2 A AC / 2 ADC 9116 (terminais 11,12,13,14) Module 9116B 1/2 TRILHO DE ENERGIA (terminais 31,32,33,34) T erminal 51-52 (terminais 91,92,93,94,95) 30 V 253 V máx.

  • Page 55: Document History

    Document history The following list provides notes concerning revisions of this document. Rev. ID Date Notes 1722 Specifications for max. required power added. New ATEX, IECEX and INMETRO certificates and installation drawings. 1815 Relay data updated, graph with resistive loads inserted.
  • Page 56 We are near you, all over the world Our trusted red boxes are supported wherever you are All our devices are backed by expert service and a 5-year business with a global reach. This means that we are warranty. With each product you purchase, you receive always nearby and know your local markets well.
  • Page 57 Benefit today from PERFORMANCE MADE SMARTER PR electronics is the leading technology company specialized in making industrial process control safer, more reliable and more efficient. Since 1974, we have been dedicated to perfecting our core competence of innovating high precision technology with low power consumption.

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