PR electronics 9116 Series Manual
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PR electronics 9116 Series Manual

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9 1 1 6
U n i v e r s a l k o n v e r t e r
N r . 9 1 1 6 V 1 0 2 - D K
P r o d u k t v e r s i o n : 9 1 1 6 - 0 0 2
S I G N A L S T H E B E S T

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  • Page 1 9 1 1 6 U n i v e r s a l k o n v e r t e r N r . 9 1 1 6 V 1 0 2 - D K P r o d u k t v e r s i o n : 9 1 1 6 - 0 0 2 S I G N A L S T H E B E S T...
  • Page 2 PR electronics A/S tilbyder et bredt program af analoge og digitale signalbehandlingsmoduler til industriel automation. Programmet består af Isolatorer, Displays, Ex-barrierer, Temperaturtransmittere, Universaltransmittere mfl. Vi har modulerne, du kan stole på i selv barske miljøer med elektrisk støj, vibrationer og temperaturud- sving, og alle produkter opfylder de strengeste internationale stan- darder.

  • Page 3: Table Of Contents

    UNIvERSALKoNvERTER 9116 INDHoLDSFoRTEGNELSE Advarsel ................Signaturforklaring ............... Sikkerhedsregler ..............Afmontering af system 9000 ..........EF-Overensstemmelseserklæring ........Avancerede features............Anvendelse ................. Teknisk karakteristik ............Applikationer ..............PR 4501 Display- / programmeringsfront ......Bestillingsnumre ..............Elektriske specifikationer............ Konfigurering af følerfejlscheck .......... 13 Indgangssignal uden for område ........

  • Page 4: Advarsel

    ESD-sikre forhold: Installation, ledningsmontage og -demontage. Fejlfinding på modulet. Reparation af modulet og udskiftning af sikringer må kun foretages af PR electronics A/S. ADvARSEL Modulets frontplade må ikke åbnes, da dette vil medføre skade på stikforbindelsen til display- / programmeringsfronten PR 4501.
  • Page 5 Hvis der er tvivl om modulets rette håndtering, skal der rettes henvendelse til den lokale forhandler eller alternativt direkte til: PR electronics A/S www.prelectronics.dk Det er ikke tilladt at benytte flerkoret ledning ved tilslutning af forsyningsspæn- ding med mindre ledningsenderne er forsynet med ledningstyller.

  • Page 6: Afmontering Af System 9000

    ANSvAR I det omfang instruktionerne i denne manual ikke er nøje overholdt, vil kunden ikke kunne rette noget krav, som ellers måtte eksistere i henhold til den indgå- ede salgsaftale, mod PR electronics A/S. AFMoNTERING AF SySTEM 9000 Billede 1: Modulet frigøres fra DIN-skinnen ved...

  • Page 7: Ef-Overensstemmelseserklæring

    EF-ovERENSSTEMMELSESERKLæRING Som producent erklærer PR electronics A/S Lerbakken 10 DK-8410 Rønde hermed at følgende produkt: Type: 9116 Navn: Universalkonverter er i overensstemmelse med følgende direktiver og standarder: EMC-direktivet 2004/108/EF og senere tilføjelser EN 61326-1 : 2006 For specifikation af det acceptable EMC-niveau henvises til modulets elektriske specifikationer.

  • Page 8: Avancerede Features

    UNIvERSALKoNvERTER 9116 • Indgang for RTD, TC, Ohm, potentiometer, mA og V • Forsyning for 2-trådstransmittere • Aktiv / passiv mA-udgang og relæudgang • Kan forsynes separat eller installeres på power rail, PR type 9400 • SIL 2-certificeret via Full Assessment Avancerede features • Konfiguration og monitorering via aftagelig displayfront (PR 4501); proceskali- brering, signal- og relæsimulering.

  • Page 9: Applikationer

    APPLIKATIoNER Indgangssignaler: Udgangssignaler: RTD og lin. R Poten- tiometer Forbindelse, ledere Analog, 0/4...20 mA og relæ Relæ N.O. Relæ *Bestilles særskilt: CJC-klemme 5910Ex Power rail Statusrelæ-signal Rail, +24 VDC Rail, Gnd. Ingen forbindelse Ingen forbindelse Forsyningsspændinger: Spæn- Strøm ding Gnd. Forsyning +19,2...31,2 VDC Modulstatus N.C.

  • Page 10: Pr 4501 Display- / Programmeringsfront

    PR 4501 DISPLAy- / PRoGRAMMERINGSFRoNT Funktionalitet Den enkle menustruktur og de forklarende hjælpe tekster leder dig automatisk gennem opsætningen, og gør produk- tet meget enkelt at anvende. Se beskrivelse af funktioner og opsætningsmuligheder under afsnittet ”Progammering / betjening af trykknapper”. Anvendelse • Kommunikationsinterface til ændring af driftsparametre i 9116.

  • Page 11: Bestillingsnumre

    Bestillingsnumre 9116B1 = Universalkonverter - Uo 28 vDC (max. loop-spænding) 9116B2 = Universalkonverter - Uo 22 vDC (max. loop-spænding) 4501 = Display- / programmeringsfront 5910Ex = CjC-klemme 9400 = Power rail Elektriske specifikationer Specifikationsområde ........-20...+60°C Lagringstemperatur ........-20...+85°C Fælles specifikationer: Forsyningsspænding, DC ......
  • Page 12 Basisværdier Indgangs- Basis- Temperatur- type nøjagtighed koefficient ≤ ±16 µA ≤ ±1,6 µA / °C ≤ ±20 µV ≤ ±2 µV / °C Volt Pt100, Pt200, ≤ ±0,2°C ≤ ±0,02°C / °C Pt 1000 Pt500, Ni100, ≤ ±0,3°C ≤ ±0,03°C / °C Ni120, Ni 1000 ≤...
  • Page 13 Isolation: Indgang til alle ..........300 VAC dobbelt/forstærket Udgangsrelæ til analog udgang ....150 VAC dobbelt/forstærket eller 300 VAC basis-isolation Analog udgang til forsyning ......300 VAC dobbelt/forstærket Statusrelæ til forsyning........ 150 VAC dobbelt/forstærket eller 300 VAC basis-isolation RTD-, lineær modstands- og potentiometerindgang: Indgangs- Min.
  • Page 14 Koldt loddestedskompensering (CJC): via ekstern føler i klemme 5910 ... 20...28°C ≤ ± 1°C -20...20°C og 28...70°C ≤ ± 2°C via intern CJC-føler ......±(2,0°C + 0,4°C * ∆t) ∆t = intern temperatur - omgivelsestemperatur Følerfejlsdetektering ........Programmerbar ON eller OFF (kun kabelbrud) Følerfejlsstrøm: under detektering ........

  • Page 15: Konfigurering Af Følerfejlscheck

    Relay output in safe area: Relæfunktioner ..........Setpunkt, Vindue, Følerfejl, Power og OFF Hysterese, i % af span / displayområde ..0,1...25 / 1...25 ON- og OFF-forsinkelse ......0...3600 s Følerfejlsreaktion ......... Bryde / Slutte / Hold Max. spænding ........... 250 VAC / 30 VDC Max.

  • Page 16: Indgangssignal Uden For Område

    Displayvisning på 4501 af: Indgangssignal uden for område Uden for område visning (IN.LO, IN.HI): Ved overskridelse af A/D-konverterens eller polynomiets gyldige område Indgang Område Visning Grænse IN.LO < -25 mV 0...1 V / 0,2...1 V IN.HI > 1,2 V VOLT IN.LO < -25 mV 0...10 V / 2...10 V IN.HI >...

  • Page 17: Hardwarefejl

    Hardwarefejl Visning ved hardwarefejl Fejlsøgning Visning Årsag Intern CJC-føler defekt eller CJC-følerfejl - kontroller enhedens temperatur CJ.ER CJC-temperatur uden for område** Defekt (eller manglende) CJC- CJC-fejl - kontroller CJC-stikterminal CJ.CE klemme eller temperatur uden for gyldigt område Signalniveauer på indgang uden Fejl på indgang - kontroller indgangsforbindelser og IN.ER for grænser eller for bundet til genstart enheden forkerte terminaler* Fejl på...
  • Page 18 Alle fejlvisninger i display blinker 1 gang pr. sekund (1 Hz) samt suppleres med tilhørende hjælpetekst. Hvis fejlen er en følerfejl, blinker baggrundsbelysningen også - dette kan tilsidesættes (stoppes) ved at trykke på 3. Fejlen kan resettes ved at slukke og tænde for modulet. ** Fejlen kan tilsidesættes ved at vælge en anden indgangstype end TC.

  • Page 19: Tilslutninger

    TILSLUTNINGER Power Rail Forsyning og forbindelser statusrelæ 91 92 93 94 95 31 32 33 34 N.C. Gnd. Gnd. +24 V Fejl-signal +24 V NC = ingen forbindelse Indgange: *TC, TC, intern RTD, 2-leder RTD, 3- / 4-leder CJC-føler CJC-klemme 41 42 43 44 41 42 43 44 41 42 43 44...

  • Page 20: Blokdiagram

    BLoKDIAGRAM 9116 - Product Version 9116-002...

  • Page 21: Visning Af Signal- Og Kabelfejl Uden Displayfront

    visning af signal- og kabelfejl uden displayfront Liste over LED- og fejlsignalvisninger Relæ: Fejl: Statusrelæ, Power rail Tilstand Grøn LED Gul LED Rød LED N.C. signalstatus Ingen forsyning Sluppet Lukket Modul defekt Sluppet Lukket Modul OK Blinker Trukket Åben Signal OK Blinker Trukket Åben...

  • Page 22: Programmering / Betjening Af Trykknapper

    PRoGRAMMERING / BETjENING AF TRyKKNAPPER Dokumentation til rutediagram Generelt Når du skal konfigurere 9116, bliver du guidet igennem samtlige parametre og kan vælge netop de indstillinger, der passer til applikationen. Til hver menu findes en rullende hjælpetekst, som vises i displaylinie 3. Konfigurationen udføres ved hjælp af de 3 taster: forøger talværdien eller vælger næste parameter formindsker talværdien eller vælger forrige parameter...
  • Page 23 Signal- og følerfejlsinformation via displayfront 4501 Følerfejl (se grænser i skema) vises i display med SE.BR (sensor break) eller SE.SH (sensor short). Signaler uden for det valgte område (ikke følerfejl, se skema for grænser) vises i display som IN.LO (lavt indgangssignal) eller IN.HI (højt indgangssignal).
  • Page 24 Setpunkt: Funktionen setpunkt opnås ved at vælge setpunkt i menuen og indtaste den ønskede grænse. Enheden fungerer derved som en enkelt græn- sekontakt. Se den grafiske afbildning af relæfunktionen setpunkt på side 31. At relæet er aktiveret betyder, at kontakten er lukket, hvis ”normalt åben” kon- taktfunktionen er valgt, og kontakten er åben, hvis ”normalt lukket”...
  • Page 25 Memory I memory menuen er det muligt at gemme opsætningen fra enheden i 4501, for derefter at flytte 4501 over på en anden enhed og uploade opsætningen til denne. Sprog: Der kan i menuen ”LANG” vælges mellem 7 forskellige sprogvarianter af hjælpetekster, der fremkommer i menuen.
  • Page 26 Power up Hurtig setpunktsindstilling og test af relæ 1 Forøgelse af setpunkt 50.0 2 Formindskelse af setpunkt SETP. Txt 57 3 Gem og forlad menuen 1 og 2 samtidig = relæ skifter tilstand  30.00 2-10 VOLT Hvis SIL-låst 12.00mA 0-10 direkte til [EN.SIL] LIN.R...

  • Page 27: Rutediagram

    RUTEDIAGRAM Hvis ingen taster har været aktiveret i 1 minut, returnerer displayet til nor- maltilstanden 1.0 uden at gemme eventuelle konfigurationsændringer. 1 Forøgelse af værdi / vælg næste parameter 2 Formindskelse af værdi / vælg forrige parameter 3 Accepter valget og gå til næste menu Holde 3 går til forrige menu / returnerer til 1.0 uden at gemme 999.9 DISP...
  • Page 28 SETP WIND HOLD CLOS N.O. INCR 262.5 OPEN 3600 3600 N.C. -200 DECR NONE 0000 0000 SETP N.O. 50.0 INCR NONE REL.FUN CONTAC SETP. ACT.DIR HYST. ERR.ACT ON.DEL OFF.DEL Txt 19 Txt 20 Txt 21 Txt 22 Txt 23 Txt 24 Txt 25 Txt 26 HOLD...

  • Page 29: Rutediagram, Avancerede Indstillinger (Adv.set)

    RUTEDIAGRAM MEM, DISP, PASS, LANG, CAL, RAIL, SAVE AVANCEREDE INDSTILLINGER (ADV.SET SIM, SIL LOAD SAVE SETUP MEMORY Txt 43 Txt 44 A.OUT DISP TAG.1 A.OUT SETUP CONTRA LIGHT TAGNO DISP Txt 43 Txt 45 Txt 46 Txt 47 Txt 48 9999 0000 PASS...

  • Page 30: Rullende Hjælpetekster I Displaylinie 3

    RULLENDE HjæLPETEKSTER I DISPLAyLINIE 3 [01] Angiv korrekt password [20] Vælg kontakt normalt lukket [02] Gå til avanceret opsætningsmenu? Vælg kontakt normalt åben [03] Vælg temperaturindgang [21] Indstil relæ-setpunkt Vælg potentiometerindgang [22] Vælg aktiver relæ ved faldende signal Vælg lineær modstandsindgang Vælg aktiver relæ...
  • Page 31 [64] Vælg at SIL-låse konfigurationen 0-20 mA er ikke gyldigt udgangsområde for drift i SIL-låst tilstand [65] ...Bruger kanalen proceskompenserede kalibreringsdata? [66] Konfigurationens SIL-status (åben / låst) [80] Følerkabelbrud [81] Følerkortslutning [82] Diplay under min.-visning [83] Display over max.-visning [84] Indgang uden for max.-område [85] Indgang uden for min.-område...

  • Page 32: Grafisk Afbildning Af Relæfunktionen Vindue

    Grafisk afbildning af relæfunktionen vindue 9116 - Product Version 9116-002...

  • Page 33: Grafisk Afbildning Af Relæfunktionen Setpunkt

    Grafisk afbildning af relæfunktionen setpunkt Indgangs- ON-forsinkelse signal OFF-forsinkelse Setpunkt (stigende) Hysterese Relæ ON Lukket Relækontakt (N.O.) Åben 9116 - Product Version 9116-002...

  • Page 34: Appendix

    APPENDIX IECEx Installation drawing ATEX Installation drawing FM Installation drawing Safety manual 9116 - Product Version 9116-002...

  • Page 35: Iecex Installation Drawing

    For Installation in Zone 2 / Division 2 the following must be observed. The 4501 programming module is to be used solely with PR electronics modules. It is important that the module is undamaged and has not been altered or modified in any way. Only 4501 modules free of dust and moisture shall be installed.
  • Page 36 9116QI01 LERBAKKEN 10, 8410 ROENDE DENMARK Module 9116B1 Module 9116B2 Terminal 51-52, 51-53 Terminal 51-52, 51-53 30 V 30 V 120 mA 120 mA 900 mW 900 mW 3 nF 3 nF 1 μH 1 μH Module 9116B1 Module 9116B2 Group Lo/Ro Group...
  • Page 37 9116QI01 LERBAKKEN 10, 8410 ROENDE DENMARK Hazardous area Non Hazardous area Zone 0,1,2, 20, 21, 22 or Zone 2 -20 ≤Ta ≤ +60ºC Status relay, terminal (33,34) 4501 Non hazardous area installation Voltage max: 125 VAC / 110 VDC Power max: 62.5 VA / 32 W Current max: 0.5 A AC / 0.3 ADC...
  • Page 38 9116QI01 LERBAKKEN 10, 8410 ROENDE DENMARK Hazardous area Non Hazardous area Zone 0, 1, 2, 20, 21, 22 or Zone 2 -20 ≤Ta ≤ +60ºC Status relay, terminal (33,34) 4501 Non hazardous area installation Voltage max: 125 VAC / 110 VDC Power max: 62.5 VA / 32 W Current max:...

  • Page 39: Atex Installation Drawing

    9116QA01 LERBAKKEN 10, 8410 ROENDE DENMARK ATEX Installationstegning 9116 For sikker installation af 9116B skal følgende overholdes: Modulet må kun installeres af kvalificerede personer, som er bekendt med national og international lovgivning, direktiver og standarder i det land, hvor modulet skal installeres. Produktionsår fremgår af de to første cifre i serienummeret.
  • Page 40 9116QA01 LERBAKKEN 10, 8410 ROENDE DENMARK Module 9116B1 Module 9116B2 Terminal 51-52, 51-53 Terminal 51-52, 51-53 30 V 30 V 120 mA 120 mA 900 mW 900 mW 3 nF 3 nF 1 μH 1 μH Module 9116B1 Module 9116B2 Group Lo/Ro Group...
  • Page 41 9116QA01 LERBAKKEN 10, 8410 ROENDE DENMARK Ex-område Ikke Ex-område Zone 0,1,2, 20, 21, 22 eller Zone 2 -20 ºC ≤Ta ≤ +60ºC Statusrelæ, klemme (33,34) 4501 Installation i ikke Ex-område Max. spænding: 125 VAC / 110 VDC Max. forbrug: 62,5 VA / 32 W Max.
  • Page 42 9116QA01 LERBAKKEN 10, 8410 ROENDE DENMARK Ex-område Ikke Ex-område Zone 0,1,2, 20, 21, 22 eller Zone 2 -20 ºC ≤Ta ≤ +60ºC 4501 Statusrelæ, klemme (33,34) Installation i ikke Ex-område Max. spænding: 125 VAC / 110 VDC Max. forbrug: 62,5 VA / 32 W Max.

  • Page 43: Fm Installation Drawing

    For Installation in Zone 2 / Division 2 the following must be observed. The 4501 programming module is to be used solely with PR electronics modules. It is important that the module is undamaged and has not been altered or modified in any way. Only 4501 modules free of dust and moisture shall be installed.
  • Page 44 9116QF01 LERBAKKEN 10, 8410 ROENDE DENMARK Module 9116B1 Module 9116B2 Terminal 51-52, 51-53 Terminal 51-52, 51-53 Ui, Vmax 30 V Ui, Vmax 30 V Ii, Imax 120 mA Ii, Imax 120 mA 900 mW 900 mW 3 nF 3 nF 1 μH 1 μH Module 9116B1...
  • Page 45 9116QF01 LERBAKKEN 10, 8410 ROENDE DENMARK Hazardous Classified Location Unclassified Location Class I / II / III, Division 1, Group A,B,C,D,E,F,G Hazardous Classified Location Class I Zone 0 / 1 / 2 Group IIC, IIB, IIA or Class I, Division 2 Group A,B,C,D T4 Class I Zone 20 / 21 Class I, Zone 2, Group IIC, IIB, IIA T4 -20 ºC ≤Ta ≤...
  • Page 46 9116QF01 LERBAKKEN 10, 8410 ROENDE DENMARK Hazardous Classified Location Unclassified Location Class I / II / III, Division 1, Group A,B,C,D,E,F,G Hazardous Classified Location Class I Zone 0 / 1 / 2 Group IIC, IIB, IIA or Class I, Division 2 Group A,B,C,D T4 Class I Zone 20 / 21 Class I, Zone 2, Group IIC, IIB, IIA T4 -20 ºC ≤Ta ≤...

  • Page 47: Safety Manual

    Safety manual unIVeRSal COnVeRteR 9116 this safety manual is valid for the following product versions: 9116-002 9116-001 Version No. V2R0...
  • Page 48 9116 UNiVeRsal coNVeRteR safety Manual 0 COntentS 1 observed standards ..................... 2 acronyms and abbreviations ..................3 Purpose of the product ....................4 assumptions and restrictions for use of the product ..........4.1 Basic safety specifications .................. 4.2 safety accuracy ....................4.2.1 Minimum span ..................4.2.2 Range limitations ..................4.3 associated equipment ..................4.3.1 RtD or linear resistance sensor wiring ............ 4.3.3 Process calibration .................. 4.3.4 analogue output ..................4.3.5 Relay output ..................... 4.4 Failure rates ......................4.5 safe parameterisation .
  • Page 49 safety Manual 9116 UNiVeRsal coNVeRteR 15 Fault reaction and restart condition ................16 User interface ....................... 16.2 Routing diagram ....................16.3 Routing diagram - advanced settings (aDV.set)..........17 connections diagram ....................Version No. V2R0...

  • Page 50: Observed Standards

    9116 UNiVeRsal coNVeRteR safety Manual Observed standards standard Description Functional safety of electrical / electronic / programmable electronic iec 61508 safety-related systems iec 61508- Part 2: Requirements for electrical / electronic / programmable electronic 2:2000 safety-related systems iec 61508- Part 3: software requirements 3:1998 iec 61326-3- immunity requirements for safety-related systems 1:2008 acronyms and abbreviations acronym / Designation Description abbreviation term defined by iec 61508 as “part of a subsystem comprising a single component or any element group of components that performs one or more element safety functions” this is the likelihood of dangerous safety function Probability of Failure PFD failures occurring on demand. on Demand the term “Probability” is misleading, as iec Probability of danger- 61508 defines a Rate. ous Failure per Hour safe Failure Fraction summarises the fraction of failures which lead to a safe state and the fraction sFF...

  • Page 51: Assumptions And Restrictions For Use Of The Product

    safety Manual 9116 UNiVeRsal coNVeRteR assumptions and restrictions for use of the product Basic safety specifications operational temperature range.... -20...+60°c storage temperature range...... -20...+85°c Power supply type, min...... Double or reinforced supply voltage ......... 19.2...31.2 VDc Relay output pulse length, min....70 ms loop supply .......... >16.5 V @ 20 ma external loop supply voltage .... 5...26 VDc + external drop (Passive output) Mounting area .......... Zone 2 / Division 2 or safe area Mounting environment ...... Pollution degree 2 or better Safety accuracy the analogue output and relay output corresponds to the applied input within the safety accuracy.

  • Page 52: Process Calibration

    9116 UNiVeRsal coNVeRteR safety Manual the end user must ensure that the applied sensor wiring does not introduce failures exceeding the requirements for the safety application. 4.3.2 Sensor errors if the loop supply is used to supply a current input signal, the sensor error indication shall be enabled on the safety output(s). if sensor error detection is disabled, or if any of the conficurations below are used, the user must ensure that the applied sensor, including wiring, has a failure rate that qualifies it for the safety application without sensor error detection enabled: • input is current, 0-20 ma • input is voltage • input is linear resistance and R_0% < 18 W (no short circuit detection) • input it Pt10, Pt20 or Pt50 (no short circuit detection) • input is potentiometer (no short circuit detection on arm) 4.3.3 Process calibration if a process calibration is taken into sil-mode operation, it is mandatory that the accuracy of the device (and sensor, if applicable) are tested by the end user after sil-mode is entered, in addition to the normal functional test. Refer to section 14 - safe parameterisation - user responsibility. 4.3.4 analogue output the connected safety Plc shall be able to detect and handle the fault indications on the analogue output of the 9116 converter by having a NaMUR Ne43-compliant current input.

  • Page 53: Functional Specification Of The Non-Safety Functions

    safety Manual 9116 UNiVeRsal coNVeRteR For RtD and linear resistance input sensors, cable resistances of up to 50 W per wire can be compensated if 3- or 4-wire connection is configured. For thermocouple sensors, cold junction temperature errors can be compensated, either by an internally mounted temperature sensor, or by an accessory connector with a built-in temperature sensor. the selection of cJc measurement must be done and verified by the end user. functional specification of the non-safety functions the status relay (terminal 33 and 34), error signal on power rail (terminal 91) and leD outputs are not suitable for use in any safety instrumented Function. Safety parameters RtD, tc, linR and Potentiometer input, current output Probability of dangerous Failure per Hour (PFH) 4.30e-08 Note Probability of failure on demand (PFD) - 2.82e-04 1 year proof test interval Proof test interval (10% of loop PFD) 4 years safe Failure Fraction RtD, tc, linR and Potentiometer input, Relay output Probability of dangerous Failure per Hour (PFH) 6.20e-08 Note Probability of failure on demand (PFD) - 4.03e-04 1 year proof test interval Proof test interval (10% of loop PFD) 3 years safe Failure Fraction Voltage input, current output Probability of dangerous Failure per Hour (PFH) 5.60e-08 Note Probability of failure on demand (PFD) - 3.66e-04...

  • Page 54: Hardware And Software Configuration

    9116 UNiVeRsal coNVeRteR safety Manual current input, current output Probability of dangerous Failure per Hour (PFH) 4.20e-08 Note Probability of failure on demand (PFD) - 2.77e-04 1 year proof test interval Proof test interval (10% of loop PFD) 5 years safe Failure Fraction current input, Relay output Probability of dangerous Failure per Hour (PFH) 6.20e-08 Note Probability of failure on demand (PFD) - 4.00e-04 1 year proof test interval Proof test interval (10% of loop PFD) 3 years safe Failure Fraction common safety Parameters Demand response time signal input: < 0.5 seconds Potentiometer and linear resistance input < 0.65 seconds temperature input: < 1.1 seconds Demand mode High Demand rate 3000 seconds Mean time to Repair (MttR) 24 hours Diagnostic test interval 30 seconds Hardware Fault tolerance (HFt) component type sil capability sil 2 Description of the “safe state”, analogue output output ≤ 3.6 ma or output ≥ 21 ma...

  • Page 55: Failure Category

    safety Manual 9116 UNiVeRsal coNVeRteR failure category failure rates (1/h) for RtD, tc, linR and Potentiometer input, current output Fail safe Detected 0.000e-0 Fail safe Undetected 2.78e-07 Fail Dangerous Detected 3.52e-07 Fail Dangerous Undetected 4.30e-08 failure rates (1/h) for RtD, tc, linR and Potentiometer input, Relay output Fail safe Detected 0.000e-0 Fail safe Undetected 3.59e-07 Fail Dangerous Detected 2.30e-07 Fail Dangerous Undetected 6.20e-08 failure rates (1/h) for Voltage input, current output Fail safe Detected 0.000e-0 Fail safe Undetected 3.95e-07 Fail Dangerous Detected 4.79e-07 Fail Dangerous Undetected 5.60e-08...

  • Page 56: Periodic Proof Test Procedure

    9116 UNiVeRsal coNVeRteR safety Manual 10 Periodic proof test procedure Step action Bypass the safety Plc or take other appropriate action to avoid a false trip connect a simulator identical to the input setup apply input value corresponding to 0/100% output range observe whether the outputs acts as expected Restore the input terminals to full operation Remove the bypass from the safety Plc or otherwise restore normal operation this test will detect approximately 95% of possible “du” (dangerous undetected) failures in the device. the proof test is equivalent to the functional test. 11 Procedures to repair or replace the product any failures that are detected and that compromise functional safety should be reported to the sales department at PR electronics a/s. Repair of the device and replacement of circuit breakers must be done by PR electronics a/s only. 12 maintenance No maintenance required. 13 Documentation for routing diagram the routing diagram is shown in section 16.2. 13.1 In general When configuring the 9116, you will be guided through all parameters and you can choose the settings which fit the application. For each menu there is a scrolling help text which is automatically shown in line 3 on the display.

  • Page 57: Sensor/Cable Fault Information Via Display Front 4501

    safety Manual 9116 UNiVeRsal coNVeRteR 13.2.2 Sensor/cable fault information via display front 4501 When the function is enabled and supported by selected input type, sensor or cable faults are displayed as se.BR (sensor break) or se.sH (cable short-circuited). in case of sensor or cable fault the backlight flashes. this can be reset by pressing the 3 key. When the sensor or cable fault has been remedied, the device will return to normal operation. 13.3 advanced functions (aDV.Set) the device gives access to a number of advanced functions which can be reached by answering “Yes” to the point “aDV.set”.

  • Page 58: Simulation (Sim)

    9116 UNiVeRsal coNVeRteR safety Manual 13.3.7 Simulation (SIm) it is possible to override the actual measured input signal by a simulated value. in the Rel.siM menu it is posible to simulate the relay state with out affecting the analogue output, by pressing . leaving the simulation menus, or disconnecting the 4501 device, will disable the simulation mode and bring the output back to correspond to the actual measured value. simulation is not possible in sil-mode. 13.3.8 Safety integrity level (SIl) see section 14 - safe parameterisation - user responsibility 14 Safe parameterisation - user responsibility 14.1...
  • Page 59 safety Manual 9116 UNiVeRsal coNVeRteR Pt.tYPe Pt sensor type (for seNsoR = Pt): 10 = Pt10 20 = Pt20 (No short circuit detection!) 50 = Pt50 100 = Pt100 200 = Pt200 250 = Pt250 300 = Pt300 400 = Pt400 500 = Pt500 1000 = Pt1000 Ni.tYPe Ni sensor type (for seNsoR = Ni): 50 = Ni50 100 = Ni100 120 = Ni120 1000 = Ni1000 tc.tYPe thermocouple type (for seNsoR = tc): tc.B = thermocuple type B tc.e = thermocuple type e tc.J = thermocuple type J tc.K = thermocuple type K tc.l = thermocuple type l tc.N = thermocuple type N tc.R = thermocuple type R tc.s = thermocuple type s tc.t = thermocuple type t tc.U = thermocuple type U tc.W3 = thermocuple type W3 tc.W5 = thermocuple type W5 tc.lr = thermocuple type lr cJc type for seNsoR = tc: iNt = internal cJc sensor measurement coNN = cJc connector measurement (accessory) Version No. V2R0...
  • Page 60 9116 UNiVeRsal coNVeRteR safety Manual coNNec selected sensor connection type for RtD or linear resistance measurements (for seNsoR = Ni or Pt or iN.tYPe = liN.R): 2W = 2-wire 3W = 3-wire 4W = 4-wire if 2W or 3W is selected, the end user must ensure that the applied sensor wiring does not introduce failures exceeding the requirements for the safety application. R 0% 0% input range for linear resistance measurements (for iN.tYPe = liN.R). this value must be < (R 100% - minimum span), refer to 4.2.1 R 100% 100% input range for linear resistance measurements (for iN.tYPe = liN.R) this value must be > (R 0% + minimum span), refer to 4.2.1 UNit selected temperature unit for iN.tYPe = teMP °c = degrees celsius °F = degrees Fahrenheit...

  • Page 61: Parameters Related To Relay Output

    safety Manual 9116 UNiVeRsal coNVeRteR 14.1.2 Parameters related to Relay Output Rel.UNi Relay Units (for iN.tYPe ≠ teMP): PeRc = Relay setpoint in percent of input range. DisP = Relay setpoints and hysteresis values relates to DisP.lo and DisP.Hi (display units) Rel.FUN Relay Function: oFF (Note 3 ) = Relay is always oFF PoW (Note 3 ) = Relay is always oN if power is applied eRR = Relay is activated when sensor error is present WiND = Relay is activated when input signal is between setP. lo and setP.Hi values setP = Relay is activated when input signal reaches setP value coNtac. Relay contact function: N.c. = Normaly closed relay contact (for Rel.FUN = setP) N.o. = Normally open relay contact (for Rel.FUN = setP) o.i.W = Relay contact open inside Window (for Rel.FUN = WiND) c.i.W = Relay contact closed inside Window (for Rel.FUN = WiND) setP. Relay setpoint value in Rel.UNi units for iN.tYPe ≠ teMP or in UNit for iN.tYPe = teMP. (for Rel.FUN = setP) setP.lo Relay setpoint low value in Rel.UNi units for iN.tYPe ≠ teMP or in UNit for iN.tYPe = teMP. (for Rel.FUN = WiND) setP.Hi Relay setpoint high value in Rel.UNi units for iN.tYPe ≠ teMP or in UNit for iN.tYPe = teMP. (for Rel.FUN = WiND)

  • Page 62: Parameters Related To Analouge Output

    9116 UNiVeRsal coNVeRteR safety Manual eRR.act Relay sensor error action (for Rel.FUN = setP, WiND or eRR): only relevant if iN.tYPe = teMP, cURR and i.RaNGe = 4-20, PotM or liN.R and R 0% is ≥ 18. NoNe (Note 3 ) = sensor error detection Not enabled (Note 4 ), relay state at sensor error is undefined. (Not for Rel.FUN = eRR) oPeN = Relay contact is open at sensor error clos = Relay contact is closed at sensor error HolD (Note 3 ) = Relay contact holds the state as before sensor error occurred. (Not for Rel.FUN = eRR) oN.Del Relay oN delay from setP or setP.lo/Hi is crossed in units of seconds (for Rel.FUN = setP or WiND) oFF.Del Relay oFF delay from setP +/- HYst or setP.lo/Hi +/- HYst is crossed in units of seconds (for Rel.FUN = setP or WiND) Note 3 : Value not allowed if the relay is used in a safety application (eN.sil = Yes) and iN.tYPe = cUR and loop supply is used to supply a current input signal. Note 4 : error detection is enabled if oUt.eRR ≠ none, but relay state at sensor erroris undefined. 14.1.3. Parameters related to analouge output Name Function o.RaNGe...

  • Page 63: Verification Procedure

    safety Manual 9116 UNiVeRsal coNVeRteR oUt.lo selected temperature value for 0% output for iN.tYPe = teMP in units defined by the UNit parameter (°c or °F) Range is defined by the selected temperature sensor (seNsoR and tc.tYPe, Ni.tYPe or Pt.tYPe), but value must be less than oUt.Hi - minimum span. oUt.Hi selected temperature value for 100% output for iN.tYPe = teMP in units defined by the UNit parameter (°c or °F). Range is defined by the selected temperature sensor (seNsoR and tc.tYPe, Ni.tYPe or Pt.tYPe), but must be larger than oUt.lo + minimum span. ResP analogue output response time in seconds. Range is 0.0 to 60.0 seconds. Use.cal Use the applied process calibration values: No = the last performed process calibration is not used. the channel operates with accuracy as specified.

  • Page 64: If No Password Is Set

    9116 UNiVeRsal coNVeRteR safety Manual 14.2.1 If no password is set action Display shows Press oK aDV.set set (aDV.set) to Yes and press oK setUP set setUP to sil and press oK eN.sil set eN.sil to Yes and press oK NeW.Pas set password to a number between 0 and coNFiG 9999 and press oK Verify (at this time the device starts operating oPeN->locK (Note 7 ) in sil mode with the entered configuration parameters!) Press oK to confirm verification of the oPeN- iN.tYPe >locK in the display Verify input type and press oK i.RaNGe Verify fixed input current range and press oK coNNec (oNlY if iN.tYPe = cURR) Verify sensor connection type and press oK UNit (oNlY if iN.tYPe = teMP and seNsoR = Ni or Pt or iN.tYPe = liN.R) Verify temperature unit and press oK...
  • Page 65 safety Manual 9116 UNiVeRsal coNVeRteR action Display shows Verify cJc type and press oK V.RaNGe (oNlY if iN.tYPe = teMP and seNsoR = tc) Verify fixed input voltage range and press oK R 0% (oNlY if iN.tYPe = Volt) Verify input resistance 0% range and press oK R 100% (oNlY if iN.tYPe = liN.R) Verify input resistance 100% range and press oK UNit (oNlY if iN.tYPe = liN.R) Verify display units for 4501 and press oK Dec.P (oNlY if iN.tYPe ≠ teMP) Verify display decimal point for 4501 and press oK DisP.lo (oNlY if iN.tYPe ≠ teMP) Verify display value for 4501 at 0% input and DisP.Hi press oK (oNlY if iN.tYPe ≠ teMP) Verify display value for 4501 at 100% input and Rel.UNi press oK (oNlY if iN.tYPe ≠ teMP) Verify relay setpoint units and press oK Rel.FUN (oNlY if iN.tYPe ≠ teMP) Verify relay function and press oK coNtac. Verify relay contact function and press oK setP. (oNlY if Rel.FUN ≠ oFF or PoW) Verify relay setpoint and press oK setP.lo (oNlY if Rel.FUN = setP) Verify low setpoint value and press oK setP.Hi...
  • Page 66 9116 UNiVeRsal coNVeRteR safety Manual action Display shows Verify relay activation direction and press oK HYst (oNlY if Rel.FUN = setP) Verify relay setpoint hysteresis and press oK eRR.act (oNlY if Rel.FUN = setP or WiND) Verify relay action on sensor error and press oK oN.Del (oNlY if Rel.FUN = setP, WiND or eRR and the selected input type and range support sensor error detection, refer to section 4.3.2) Verify relay oN delay and press oK oFF.Del (oNlY if Rel.FUN = setP or WiND) Verify relay oFF delay and press oK o.RaNGe (oNlY if Rel.FUN = setP or WiND) Verify fixed output range for current output oUt.eRR Verify fixed output value on detected sensor error oUt.lo and press oK (oNlY if iN.tYPe ≠ Volt, or iN.tYPe = cURR and i.RaNGe ≠ 0-20 ma) Verify temperature for 0% output and press oK oUt.Hi (oNlY if iN.tYPe = teMP) Verify temperature for 100% output and press oK ResP (oNlY if iN.tYPe = teMP) Verify analogue output response time and press oK cH1.cal Verify the use of applied process calibration values PassW. and press oK Verify password and press oK sil.oK Verify sil mode within 1 second Version No. V2R0...

  • Page 67: If Password Is Set

    safety Manual 9116 UNiVeRsal coNVeRteR 14.2.2 If password is set action Display shows Press oK PassW enter password and press oK aDV.set set aDV.set to Yes and press oK setUP set setUP to sil and press oK eN.sil set eN.sil to Yes and press oK coNFiG (at this time the device starts operating Verify in sil mode with the entered configuration oPeN->locK (Note 8 ) parameters!) as step 6 to 41 for 14.2.1 as step 6 to 41 for 14.2.1 Note 8 : open is shown briefly in the display 14.2.3 If any parameter is found to be incorrect during verification Remove sil-mode (by entering the password and selecting eN.sil = No).

  • Page 68: User Interface

    9116 UNiVeRsal coNVeRteR safety Manual 16 user interface [01] set correct password [19] select oFF function - relay is permanently off [02] enter advanced setup menu? select PoWeR function - relay indicates power [03] select temperature input status oK select Potentiometer input select eRRoR function - relay indicates sensor select linear resistance input error only select current input select WiNDoW function - relay is controlled by 2 select Voltage input setpoints [04] select 0.0-1 V input range select setPoiNt function - relay is controlled by 1 select 0.2-1 V input range setpoint select 0-5 V input range [20] select Normally closed contact select 1-5 V input range select Normally open contact select 0-10 V input range [21] set Relay setpoint select 2-10 V input range [22] select action on decreasing signal [05] select 0-20 ma input range select action on increasing signal select 4-20 ma input range...
  • Page 69 safety Manual 9116 UNiVeRsal coNVeRteR [58] Relay setpoint - Read only [59] select language [60] Use process calibration values? [61] set value for low calibration point [62] set value for high calibration point [63] enable Rail status signal output? [64] enable sil configuration lock? 0...20 ma is not a valid output range for sil operation [65] is channel using process-compensated calibration data? [66] configuration sil status (open / locked) [80] sensor short circuit [81] sensor wire breakage [82] Display underrange [83] Display overrange [84] input underrange [85] input overrange [86] input error - check input connections and reset power [87] output error - check input connentions and reset power [88] Flash memory error - chek configuration [89]...

  • Page 70: Routing Diagram

    9116 UNiVeRsal coNVeRteR safety Manual 16.2 Routing diagram Power up Fast setpoint adjustment and relay test 50.0 1 increase setpoint SETP. Txt 57 2 Decrease setpoint 3 save and exit the menu  1 and 2 simultaneously = change relay state 30.00 2-10 VOLT 12.00mA 0-10 LIN.R 1111 POTM 111.1 CURR 0000 999.9 0.2-1 11.11 TEMP (70 units) 9999 -199.9 1.111 0000 VOLT 2-10 UNIT 111.1 PASSW.
  • Page 71 safety Manual 9116 UNiVeRsal coNVeRteR ROutInG DIaGRam if no key is activated for 1 minute, the display will return to the default state 1.0 without saving configuration changes. 1 increase value / choose next parameter 2 Decrease value / choose previous parameter 3 accept the chosen value and proceed to the next menu Hold 3 Back to previous menu / return to menu 1.0 without saving 999.9 DISP -199.9 PERC 100.0 DISP continued on the next page DISP.HI REL.UNI Txt 14 Txt 15 1.0 = Default state. line 1 shows 1.3 = only if input types support input status. line 2 sensor error check. toggels between process Not valid for these input value and UNit. line 3 signals: 0...20 ma and shows output and taG No. voltage. line 4 shows status for 1.4 = only if input signal is relay and communication and whether the device is temperaure. sil-locked. static dot = 1.5 = only if the configuration is sil-locked and flashing...
  • Page 72 9116 UNiVeRsal coNVeRteR safety Manual SETP WIND HOLD CLOS N.O. INCR 262.5 3600 3600 OPEN N.C. -200 DECR 0000 0000 NONE SETP N.O. 50.0 INCR NONE REL.FUN CONTAC SETP. ACT.DIR HYST. ERR.ACT ON.DEL OFF.DEL Txt 19 Txt 20 Txt 21 Txt 22 Txt 23 Txt 24 Txt 25 Txt 26...

  • Page 73: Routing Diagram - Advanced Settings (Adv.set)

    safety Manual 9116 UNiVeRsal coNVeRteR 16.3 Routing diagram - MEM, DISP, PASS, LANG, advanced settings (aDV.Set) CAL, RAIL, SAVE SIM, SIL LOAD SAVE SETUP MEMORY Txt 43 Txt 44 A.OUT DISP TAG.1 A.OUT SETUP CONTRA LIGHT TAGNO DISP Txt 43 Txt 45 Txt 46 Txt 47 Txt 48 9999...

  • Page 74: Connections Diagram

    9116 UNiVeRsal coNVeRteR safety Manual 17 Connections diagram Power Rail supply and connections status relay 91 92 93 94 95 31 32 33 34 N.c. Gnd. Gnd. error signal +24 V +24 V Nc = no connection Inputs: *tc, tc, internal cJc RtD, 2-wire RtD, 3- / 4-wire sensor cJc connector 41 42 43 44 41 42 43 44 41 42 43 44 41 42 * order separately:...
  • Page 75 Displays Programmable displays with a wide selection of inputs and outputs for display of temperature, volume and weight, etc. Feature linearisation, scaling, and difference measurement functions for programming via PReset software. Ex interfaces Interfaces for analogue and digital signals as well as HART signals between sensors / I/P converters ®...
  • Page 76  www.prelectronics.se  sales@prelectronics.se  www.prelectronics.co.uk  sales@prelectronics.co.uk  www.prelectronics.com  sales@prelectronics.com  www.prelectronics.cn  sales@prelectronics.cn Head office Denmark www.prelectronics.com PR electronics A/S sales@prelectronics.dk Lerbakken 10 tel. +45 86 37 26 77 DK-8410 Rønde fax +45 86 37 30 85...

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