Related Manuals for Zimmer LWR50L-03-00002-A
Summary of Contents for Zimmer LWR50L-03-00002-A
- Page 1 INSTALLATION AND OPERATING INSTRUCTIONS 2-jaw parallel gripper with quick-change system LWR50L-03-00002-A LWR50L-03-00003-A DDOC01272 THE KNOW-HOW FACTORY www.zimmer-group.com...
- Page 2 Number of the selected workpiece recipe WorkPosition Inner jaw position on the product Depending on the application, this can also be the standby position. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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Page 3: Table Of Contents
12.1 Adjustable gripping force ........................................25 12.2 Emergency release ..........................................26 13 Gripping force charts ................................. 26 14 Status in LED display ................................. 27 15 Maintenance ....................................28 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 4 17 RoHS declaration ..................................29 18 REACH declaration ..................................29 19 Declaration of Incorporation ..............................30 20 Declaration of Conformity ................................. 31 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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Page 5: Supporting Documents
This category contains useful tips for handling the product efficiently. Failure to observe these tips will not result in damage to the product. This information does not include any information relevant to health or workplace safety. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 6: Safety Notices
• Use of the product under extreme conditions, such as aggressive fluids or abrasive dusts • Additional drilled holes or threads Ö Zimmer GmbH shall accept no liability for any damage caused by improper use. The operator bears sole responsibility. - Page 7 Improper handling of suspended loads can cause serious injury. ► Always keep an adequate safety distance from suspended loads. ► Do not stand or walk underneath suspended loads. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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Page 8: Proper Use
► Operate the product only when it is in a technical condition that corresponds to the guaranteed parameters and operating conditions. Ö Zimmer GmbH shall accept no liability for any damage caused by improper use. The operator bears sole responsibility. -
Page 9: Personnel Qualification
Personnel who work with the product must have facility-issued authorization to commission, program, configure, operate, maintain and also decommission this product. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 10: Product Description
The product is a safe quick-change system (MATCH gripper). An electric digital gripper is installed in the product. The basic and proven safety principles from EN ISO 13849-1 can be complied with only if original parts from Zimmer GmbH are used. The original parts from Zimmer GmbH required for the safety principles are:... -
Page 11: Possible Applications
5.3 Product variants and compatibility INFORMATION ► You can find information on our website. ► Please contact Customer Service if you have any questions. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 12: Use In Applications
• The product is engineered to be inherently safe and is designed with rounded edges and shapes that prevent crushing and shearing points from being created. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 13: Functional Description
The MATCH gripper is designed in such a way that incorrect insertion into the MATCH storage station is impossible. Rotation prevention/torque absorption Removable centering sleeve MATCH gripper for quick-change system Gripper jaw <p>Adjustable gripping force</p> Signal transmission LED display Locking Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 14: Led Status Display
INSTALLATION AND OPERATING INSTRUCTIONS:LWR50L-03-00002-A/LWR50L-03-00003-A 6.1 LED status display Power/communication Error Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 15: Sensors
MATCH storage station Sensor in storage position (MATCH gripper present) Sensor in inspection position (test channel, locking MATCH gripper for quick-change system extended) Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 16: Wiring Diagram Sensor System
► Coat the sensors with sealing lacquer. Sensor in storage position (MATCH gripper present) Sensor in inspection position (test channel, locking extended) Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 17: Functional Safety
(e.g. an emergency stop). ► Please contact Customer Service if you have any questions. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 18: Technical Data
8 Accessories/scope of delivery INFORMATION If any accessories not sold or authorized by Zimmer GmbH are used, the function of the product cannot be guaranteed. Zimmer GmbH accessories are specifically tailored to the individual products. ► For optional accessories and those included in the scope of delivery, refer to our website. -
Page 19: Installation
Fasten the product on the MATCH robot module. No assembly work is necessary for the product. The end effector is already connected to the loose part. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 20: Installing The Match Robot Module And Match Gripper
MATCH storage station (see "Sensors" section). Rotation prevention: The design rules out incorrect joining, as the MATCH gripper is equipped with two different bolts. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 21: Installing The Energy Supply
NOTICE ► Pay attention to the functional ground via the connection point. Connection point Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 22: Heat Dissipation
► Before installing an accessory, make sure it is suitable for use with the selected variant. ► You can find information on our website. ► Please contact Customer Service if you have any questions. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 23: Commissioning
Digital input 1: Out- ward move command Low level > 10 ms High level Digital input 2: Inward move command Low level Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 24: Minimum Travel Path
The minimum travel path depends on the desired gripping force and the dimensions of the gripper fingers. Design size Minimum travel path per gripper jaw [mm] LWR50L-03-00002-A LWR50L-03-00003-A Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 25: Operation
► Please contact Customer Service if you have any questions. 12.1 Adjustable gripping force The gripping force can be adjusted in four stages using a rotary switch. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 26: Emergency Release
13 Gripping force charts INFORMATION ► You can find information on our website. ► Please contact Customer Service if you have any questions. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 27: Status In Led Display
⬤ ⬤ ⬤ ⬤ Red LED flashes every second. • A reference run is being performed. Green LED flashes every second (alternating). Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 28: Maintenance
► Disconnect the product completely from the power supply. ► Dispose of the components properly according to the material groups. ► Comply with the locally applicable environmental and disposal regulations. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 29: Rohs Declaration
Rheinau, Germany, 2021-04-01 Authorized representative for the (Place and date of issuance) Martin Zimmer compilation of relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 30: Declaration Of Incorporation
Rheinau, Germany, 2021-04-01 Authorized representative for the (Place and date of issuance) Martin Zimmer compilation of relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 31: Declaration Of Conformity
Rheinau, Germany, 2021-04-01 Authorized representative for the (Place and date of issuance) Martin Zimmer compilation of relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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