Zimmer MATCH LWR50F-01-03-A Installation And Operating Instructions Manual
Robot module
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Summary of Contents for Zimmer MATCH LWR50F-01-03-A
- Page 1 INSTALLATION AND OPERATING INSTRUCTIONS MATCH robot module LWR50F-01-03-A DDOC01360 THE KNOW-HOW FACTORY www.zimmer-group.com...
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Page 3: Table Of Contents
12.16 expertZ control level ..........................................36 12.16.1 Service ..........................................37 12.16.2 Starting the automatic sequence ..................................39 12.16.3 Workpiece recipe management ..................................39 12.16.4 ISDU ............................................41 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 4 18 RoHS declaration ..................................45 19 REACH declaration ..................................45 20 Declaration of Incorporation ..............................46 21 Declaration of Conformity ................................. 47 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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Page 5: Supporting Documents
General notices contain usage tips and valuable information, but no warnings of dangers to health. INFORMATION This category contains useful tips for handling the product efficiently. Failure to observe these tips will not result in damage to the product. This information does not include any information relevant to health or workplace safety. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 6: Safety Notices
► Do not reach into the operational range of the product. ► Observe the specified maintenance intervals and specifications regarding the quality of the operating material. ► When using the product under extreme conditions, adjust the maintenance interval according to the degree of contamination. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 7: Proper Use
Installation, commissioning and maintenance may only be performed by trained specialists. These persons must have read and understood the installation and operating instructions in full. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 8: Product Description
The basic and proven safety principles from DIN EN 13849-1 can be complied with only if original parts from Zimmer GmbH are used. The original parts from Zimmer GmbH required for the safety principles are:... -
Page 9: Type Plate
► Install the Zimmer Comfort app, see the operating instructions for the robot-specific Zimmer Comfort app. 5.1 Type plate A type plate is attached to the housing of the product. The article number and confirmation number are shown on the type XX-XXXXXX plate. Article number Confirmation number Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 10: Functional Description
Connect LED, Freedrive Spring pin contacts Locking LED ring INFORMATION ► For information on the compatible MATCH grippers, refer to our website. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 11 When using a gripper with SCM, the desired workpieces can be selected via a connection of the robot inputs and robot outputs in order to define the correct workpiece bit numbers. If there is no connection of robot inputs, workpiece 1 is set by default. Work piece Cmd_WP_ Bit0 Bit1 Bit2 Bit3 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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Page 12: Led Status Display
The product has an LED ring. The colors of the LED ring reflect the status of the IO-Link device in the MATCH gripper. The LED ring enables a 360° status display. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 13 (vacuum > H2) • No taught-in workpiece gripped. Continuous light • IO-Link device • Neutral state moving (vacuum > H2) Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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Page 14: Basic Module Led Display
• Supply voltage not OK ► Actuator voltage not OK Continuous light • An error is present ► Connect the supply voltage. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 15 • IO-Link device at UndefinedPosition (P 24 V) Continuous light • Actuator voltage OK • Actuator voltage not OK ► Use a compatible IO-Link device. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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Page 16: Functional Safety
8 Accessories/scope of delivery INFORMATION If any accessories not sold or authorized by Zimmer GmbH are used, the function of the product cannot be guaranteed. Zimmer GmbH accessories are specifically tailored to the individual products. ► For optional accessories and those included in the scope of delivery, refer to our website. -
Page 17: Installation
• Strength class of the mounting screws is at least 8.8 (DIN EN ISO 4762) ► Observe the tightening torque of the mounting screws. ► Verify the permitted load capacity of the required screw connections in accordance with VDI 2230. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 18: Installing The Product
10.2 Installing the energy supply 10.2.1 Installing the pneumatic system ► Unscrew the grub screws. ► Insert the screw fittings into the provided connections. Close gripper Open gripper Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 19: Installing The Wiring
► Avoid the danger zone. NOTICE The cables that are used by Zimmer GmbH feature a minimum bending radius of 10 x the outer diameter. This bending radius must not be undershot! ► Freely suspended cables must be secured to prevent excessive motion loads or pinching. -
Page 20: Static Charge
Every SCM device is delivered with a digitalZ document including a download code. ► Download the HMI software ZG_IO_LINK_HMI using the reference link specified in the digitalZ document or the QR code. ► Install the HMI software ZG_IO_LINK_HMI on a Windows PC. INFORMATION ► For more information, see the operating instructions for the robot-specific Zimmer Comfort app. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 21: Commissioning
► Disconnect the SCM from the power supply only if both grippers are no longer moving. INFORMATION If you test the product via the Zimmer Comfort app using the GuideZ On-Robot function, the settings in the following sections are not necessary. -
Page 22: Establishing The Connection
• monitorZ: diagnostic and observation level for monitoring the gripper during operation. ► Connect the Windows PC with the installed HMI software ZG_IO_Link_HMI. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 23: Selecting The Language
12.2 Selecting the language ► Click the flag to change the language of the HMI software. 12.3 Checking the version ► Click the Zimmer logo to view information about the HMI software. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 24: Selecting The Gripper
Ö The connected grippers are listed. ► Click the desired gripper to teach this in to the workpiece. Ö The guideZ control level opens. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 25: Switching On And Referencing The Motor
► Click and hold the > < button for referencing the gripper. Ö This also references the gripper towards the outside or inside. ► Click the > button. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 26: Selecting The Gripping Direction
Ö The parameters are set for the gripper automatically. Ö The step stateLED lights up green. ► Click the > button. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 27: Teaching In The Workpiece
Ö The gripper detects the standstill and remembers the workpiece position. INFORMATION You can use the grip button and the release button to test the settings. ► Click the > button. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 28: Setting The Workpiece Tolerance
INFORMATION A gripper with servo function automatically sets its closed position just after the workpiece tolerance. ► Click the > button. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 29: Setting The Open Position
► Click and hold the > < and < >buttons to set the position at which the gripper is to be open. ► Click the > button. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 30: Setting The Gripping Force
LWR50F-01-03-A 12.10 Setting the gripping force Depending on the gripper, the gripping force can be configured and in addition, the speed for closing can be configured. ► Slide the bar to the desired gripping force. ► Click the > button. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 31: Setting The Speed For Opening The Gripper
Setting the speed for opening the gripper is only possible for grippers with a servo function. ► Slide the bar to the desired speed. ► Click the > button. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 32: Checking The Settings
The Table view shows the parameters of the corresponding gripper generated in the background. The TwinCat2 and TIA views show the wiring of the PLC function blocks to fit the parameters of the gripper. ► Click the Savebutton. Ö The window for saving the workpiece recipe opens. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 33: Saving The Workpiece Recipe
The workpiece recipe numbers in an orange frame show stored recipes of another gripper. ► Click the desired workpiece recipe number. ► Click the save WPbutton. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 34: Data Storage Ended
► After successful data storage, the window for teaching in a new workpiece is displayed, see the section "Teaching in the workpiece". ► Click the monitorZbutton if you want to switch to the monitorZ control level instead. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 35: Monitorz Control Level
Ö The control system of the gripper with the HMI software ZG_IO_LINK_HMI is no longer possible because the input and output signals now have control. Ö You can move the gripper with the external control system and the saved settings. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 36: Expertz Control Level
Ö The HMI software checks whether the value can be processed by the gripper and, if necessary, adapts these to its limit values. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 37: Service
12.16.1.3 Automatic time The Automatic time is the pause time of the automatic sequence. ► Slide the bar to the desired time. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 38 Ö The HMI software searches for USB nodes only. 12.16.1.5 SCM network settings ► In the IP address area, click the field to change the IP address of the SCM. ► Close the Servicewindow. ► Run out a cold boot. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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Page 39: Starting The Automatic Sequence
In the to save area, the data that can be stored to the selected workpiece recipe number with the save WP button is displayed. ► Click the w.piecebutton to open workpiece recipe management. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 40 12.16.3.2 Exporting workpiece recipes ► Click the export allbutton. Ö All workpiece recipes are stored on the hard drive: C:\Temp\Zimmer_ Group\WorkPieces Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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Page 41: Isdu
Acyclic service data that is writable can be adapted here. ► Click the ISDU button to view the acyclic service data. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 42: Selecting The Active Gripper(S)
Both connected grippers are active. Only one of the two connected grippers is active. ► Click the corresponding gripper to select it. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 43: Operation
► For further information on troubleshooting for grippers, refer to the current installation and operating instructions of the gripper on our website. ► Please contact Zimmer Customer Service if you have any questions. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 44: Maintenance
► Dispose of the components properly according to the material groups. ► Comply with the locally applicable environmental and disposal regulations. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 45: Rohs Declaration
Authorized representative for the (Place and date of issuance) Martin Zimmer compilation of relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 46: Declaration Of Incorporation
Authorized representative for the (Place and date of issuance) Martin Zimmer compilation of relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 47: Declaration Of Conformity
Authorized representative for the (Place and date of issuance) Martin Zimmer compilation of relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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