Zimmer MATCH LWR50F Series Installation And Operating Instructions Manual
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Summary of Contents for Zimmer MATCH LWR50F Series
- Page 1 INSTALLATION AND OPERATING INSTRUCTIONS Fixed part LWR50F series DDOC01074 THE KNOW-HOW FACTORY www.zimmer-group.com...
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Page 3: Table Of Contents
10.4 Installing accessories ........................................23 11 Operation ..................................... 24 11.1 Freedrive operation (optional) ....................................24 12 Maintenance ..................................25 13 Decommissioning/disposal ............................... 25 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 4: Supporting Documents
General notices contain usage tips and valuable information, but no warnings of dangers to health. INFORMATION This category contains useful tips for handling the product efficiently. Failure to observe these tips will not result in damage to the product. This information does not include any information relevant to health or workplace safety. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 5: Safety Notices
► Do not reach into the operational range of the product. ► Observe the specified maintenance intervals and specifications regarding the quality of the operating material. ► When using the product under extreme conditions, adjust the maintenance interval according to the degree of contamination. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 6: Proper Use
Installation, commissioning and maintenance may only be performed by trained specialists. These persons must have read and understood the installation and operating instructions in full. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 7: Product Description
MATCH is compatible with any lightweight construction robot. The system can be mounted to the robot flange and set up conveniently with just a few manual adjustments. The product is a safe quick-change system (fixed part). The basic and proven safety principles from DIN EN 13849-1 can be complied with only if original parts from Zimmer GmbH are used. The original parts from Zimmer GmbH required for the safety principles are:... -
Page 8: Type Plate
Article number Confirmation number 5.2 Product variants and compatibility INFORMATION ► You can find information about product variants and their compatibility on our website. ► Please contact Zimmer Customer Service if you have any questions. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 9: Functional Description
Pneumatic feedthrough Connect LED, Freedrive (robot-specific) Locking LED ring (optional) INFORMATION ► For information on the compatible loose parts, refer to our website. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 10: Led Display (Optional)
No supply voltage Continuous light No loose part coupled. No loose part coupled. Continuous light One loose part coupled. One loose part coupled. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 11: Sensors
Loose part for quick-change system Sensor in storage position (loose part present) Sensor in inspection position (test channel, locking Storage station extended) Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 12: Wiring Diagram Sensor System
► Coat the sensors with sealing lacquer. Sensor in storage position (loose part present) Sensor in inspection position (test channel, locking extended) Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 13: Functional Safety
► Please contact Zimmer Customer Service if you have any questions. 7.2 Protection class NOTICE The product achieves protection class IP40 in all mounted positions of installation. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 14: Accessories/Scope Of Delivery
8 Accessories/scope of delivery INFORMATION If any accessories not sold or authorized by Zimmer GmbH are used, the function of the product cannot be guaranteed. Zimmer GmbH accessories are specifically tailored to the individual products. ► For optional accessories and those included in the scope of delivery, refer to our website. -
Page 15: Installation
► Observe the tightening torque of the mounting screws. ► Verify the permitted load capacity of the required screw connections in accordance with VDI 2230. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 16: Installing The Product
► Insert the product into the robot arm by the connection. ► Loosely attach the mounting screws lose an. ► Tighten the mounting screws crosswise. Connection Mounting screw Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 17: Installing The Energy Supply
► Avoid the danger zone. NOTICE The cables that are used by Zimmer GmbH feature a minimum bending radius of 10 x the outer diameter. This bending radius must not be undershot! ► Freely suspended cables must be secured to prevent excessive motion loads or pinching. -
Page 18: Mounting Lwr50F-00-04-A And Lwr50F-00-05-A
+ 24 V DC + 24 V DC supply voltage M8, 8-pin Socket/bracket Pink Input 1 Blue Input 2 0 V supply voltage Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 19: Mounting Lwr50F-08-01-A
+ 24 V DC supply voltage Pink n. c. M8, 8-pin Connector/bracket Blue Output 2 Inside signal inside 0 V supply voltage The inputs of the product are configured for PNP outputs of the control system. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 20: Mounting Lwr50F-01-02-A And Lwr50F-07-01-A
+ 24 V DC supply voltage Pink Input 1 Inward move command M8, 8-pin Socket/bracket Blue Input 2 Outward move command 0 V supply voltage The inputs of the product are configured for PNP outputs of the control system. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 21: Mounting Lwr50F-13-01-A
+ 24 V DC sensor IO-Link communication supply Blue GND sensor 0 V sensor supply voltage Black IO-Link communication M8, 4-pin Connector/bracket Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 22: Mounting Lwr50F-14-04-A And Lwr50F-14-05-A
GND sensor 0 V sensor supply voltage Green IO-Link communication M12, 12-pin Connector straight Gray GND actuator 0 V actuator supply voltage Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 23: Static Charge
Before installing an accessory, make sure it is suitable for use with the selected variant. ► You can find information on our website. ► Please contact Zimmer Customer Service if you have any questions. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 24: Operation
INFORMATION ► Details about activation can be found in the information from the robot manufacturer. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 25: Maintenance
► Dispose of the components properly according to the material groups. ► Comply with the locally applicable environmental and disposal regulations. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 26 Authorized representative for the (Place and date of issuance) Martin Zimmer compilation of relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
- Page 27 Authorized representative for the (Place and date of issuance) Martin Zimmer compilation of relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
- Page 28 Authorized representative for the (Place and date of issuance) Martin Zimmer compilation of relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...