Zimmer MATCH LWR Series Installation And Operating Instructions Manual
2-jaw parallel gripper with io-link quick-change system
Hide thumbs
Also See for MATCH LWR Series:
- Installation and operating instructions manual (41 pages) ,
- Installation and operating instructions manual (32 pages)
Subscribe to Our Youtube Channel
Related Manuals for Zimmer MATCH LWR Series
Summary of Contents for Zimmer MATCH LWR Series
- Page 1 INSTALLATION AND OPERATING INSTRUCTIONS 2-jaw parallel gripper with IO-Link quick-change system LWR50L-23-00001-A LWR50L-23-00002-A LWR50L-23-00003-A LWR50L-23-00004-A DDOC01072 THE KNOW-HOW FACTORY www.zimmer-group.com...
- Page 2 Selection of the workpiece recipes stored in the product WorkPosition Inner jaw position on the product Depending on the application, this can also be the standby position. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
-
Page 3: Table Of Contents
11.4.9 WorkPosition ........................................29 11.4.10 StatusWord ...........................................30 11.4.11 Diagnosis ..........................................32 11.4.12 ActualPosition ........................................32 11.5 Minimum travel path ..........................................33 11.6 Minimum startup path ........................................33 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 4 13 Gripping force charts ................................. 38 14 Error diagnosis ................................... 39 15 Status in LED display ................................. 41 16 Maintenance ....................................42 17 Decommissioning/disposal ..............................42 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
-
Page 5: Supporting Documents
This category contains useful tips for handling the product efficiently. Failure to observe these tips will not result in damage to the product. This information does not include any information relevant to health or workplace safety. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 6: Safety Notices
► Observe the specified maintenance intervals and specifications regarding the quality of the operating material. ► When using the product under extreme conditions, adjust the maintenance interval according to the degree of contamination. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 7 Improper handling of suspended loads can cause serious injury. ► Always keep an adequate safety distance from suspended loads. ► Never walk underneath a suspended load. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
-
Page 8: Proper Use
Installation, commissioning and maintenance may only be performed by trained specialists. These persons must have read and understood the installation and operating instructions in full. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 9: Product Description
The product is a safe quick-change system (loose part with gripper). An electric gripper with IO-Link is installed in the product. The basic and proven safety principles from DIN EN 13849-1 can be complied with only if original parts from Zimmer GmbH are used. -
Page 10: Possible Applications
► You can find information about product variants and their compatibility on our website. ► Please contact Zimmer Customer Service if you have any questions. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 11: Functional Description
The loose part is designed in such a way that incorrect insertion into the storage station is impossible. Loose part for quick-change system Removable centering sleeve Rotation prevention/torque absorption Signal transmission LED display Locking Gripper jaw Emergency release Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 12: Led Status Display
INSTALLATION AND OPERATING INSTRUCTIONS: LWR50L-23 6.1 LED status display Power/communication Error Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 13: Sensors
Loose part for quick-change system Sensor in storage position (loose part present) Sensor in inspection position (test channel, locking Storage station extended) Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 14: Wiring Diagram Sensor System
► Coat the sensors with sealing lacquer. Sensor in storage position (loose part present) Sensor in inspection position (test channel, locking extended) Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 15: Functional Safety
(e.g. an emergency stop). ► Please contact Zimmer Customer Service if you have any questions. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 16: Technical Data
8 Accessories/scope of delivery INFORMATION If any accessories not sold or authorized by Zimmer GmbH are used, the function of the product cannot be guaranteed. Zimmer GmbH accessories are specifically tailored to the individual products. ► For optional accessories and those included in the scope of delivery, refer to our website. -
Page 17: Installation
Fasten the product on the stationary part. No assembly work is necessary for the product. The gripper is already connected to the loose part. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 18: Installing The Stationary Part And Loose Part
(see "Sensors" section). Rotation prevention: The design rules out incorrect joining, as the loose part is equipped with two different bolts. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 19: Installing The Energy Supply
Before installing an accessory, make sure it is suitable for use with the selected variant. ► You can find information on our website. ► Please contact Zimmer Customer Service if you have any questions. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 20: Commissioning
UINT16 ShiftPosition UINT16 TeachPosition UINT16 WorkPosition UINT16 Input Control system Gripper Output Name Data type StatusWord UINT16 Diagnosis UINT16 ActualPosition UINT16 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 21: Iodd Import
Ö The data transmission is complete when the product sends back Statusbit 12 = DataTransferOK = FALSE. INFORMATION ► For examples, refer to the "Quickstart Basic Parameters" section. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 22: Parameters
Setting this bit tells the product to move toward the BasePosition. Bit 9: MoveToWork Setting this bit tells the product to move toward the WorkPosition. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 23: Devicemode
Inside and outside gripping, both movements at the same speed. Name DeviceMode Data format UINT8 Permission Write Transfer Cyclical Value range 11, 50, 60, 63, 70, 73, 100, 103 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 24 No defined gripping forces can be generated in this mode. As a result, friction-locked gripping is not permitted in this mode. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
- Page 25 The movement profile determines the direction in which the workpiece is gripped: • Outside gripping: Movement profile group 60 • Inside gripping: Movement profile group 70 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
- Page 26 11.4.2.3 Current feed profile for a gripping process with DeviceMode 63, 73, 103 movement subsequent current feed workpiece loss detection standstill Move com- Workpiece grip- 500 ms after a gripped workpiece mand Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
-
Page 27: Workpieceno
This means that the TeachPosition range starts at 13.50 mm and goes all the way up to 16.50 mm. Name PositionTolerance Data format UINT8 Permission Write Transfer Cyclical Value range 0 ... 255 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 28: Gripforce
► Please contact Zimmer Customer Service if you have any questions. Name DriveVelocity Data format UINT8 Permission Write Transfer Cyclical Value range Level 1 Level 2 Level 3 Stage 4 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 29: Baseposition
► Use the following values: Name WorkPosition Data format UINT16 Permission Write Transfer Cyclical Value range BasePosition to max. jaw stroke of the product Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 30: Statusword
Bit 9: TeachPosition Active if the product is set to TeachPosition. Bit 10: WorkPosition Active if the product is set to WorkPosition. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 31 Active if the product has an active error. The error message can be determined using Diagnosis. Name StatusWord Data format UINT16 Permission Read Transfer Cyclical Value range 0 ... 65535 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
-
Page 32: Diagnosis
► If the ActualPosition is used to detect the workpiece, then fluctuations around the exact value must be taken into account during commissioning. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 33: Minimum Travel Path
► Transmit the parameters to the product with a handshake. INFORMATION ► For information about the handshake, refer to the "Handshake Data Transfer Method" section. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 34: Quickstart Basic Parameters
// Product moves to WorkPosition (0x0200 or 512(decimal) = MoveToWork) iStep := 100; END_IF 100: // Continue with the program END_CASE Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 35: Starting The Gripping Movement
// (Bit ControlWord 0x0100 AND // ControlWord 0x0200 = FALSE in ControlWord) ControlWord := 512; // Moves back toward WorkPosition iStep := 100; END_IF; Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 36: Recipe Examples "Load Recipe
// Query for completion of the data transfer, // DataTransferOK = FALSE iStep := 0; // Storage is completed END_IF; END_CASE Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 37: Loading A Recipe
:= 0; //Handshake is completed, // Parameters from the third recipe have been taken over into the current process parameters. END_IF; END_CASE Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 38: Operation
13 Gripping force charts INFORMATION ► You can find information on our website. ► Please contact Zimmer Customer Service if you have any questions. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 39: Error Diagnosis
0x0306 DeviceMode is not plausible. • Transmitted DeviceMode is ► Check the transmitted not plausible. process data. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 40 ► Please contact Zimmer Customer Service. 0x0411 No production parameters • Internal error ► Please contact Zimmer present on the product. Customer Service. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
-
Page 41: Status In Led Display
⬤ ⬤ ⬤ Red LED flashes every second. • A reference run is being performed. Green LED flashes every second (alternating). Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 42: Maintenance
► Dispose of the components properly according to the material groups. ► Comply with the locally applicable environmental and disposal regulations. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 43 Authorized representative for the (Place and date of issuance) Martin Zimmer compilation of relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
- Page 44 Authorized representative for the (Place and date of issuance) Martin Zimmer compilation of relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
- Page 45 Authorized representative for the (Place and date of issuance) Martin Zimmer compilation of relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
Need help?
Do you have a question about the MATCH LWR Series and is the answer not in the manual?
Questions and answers