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Summary of Contents for Zimmer WWR1000 Series
- Page 1 INSTALLATION AND OPERATING INSTRUCTIONS Handling Technology WWR1000 series Pneumatic tool changers THE KNOW-HOW FACTORY www.zimmer-group.de...
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Page 2: Table Of Contents
INSTALLATION AND OPERATING INSTRUCTIONS: Tool changer, pneumatic, WWR1000 series Contents 1 Supporting documents ...............................3 2 Safety notes ..................................3 3 Proper use ....................................4 4 Personnel qualification ...............................4 5 Function ....................................5 6 Installation ....................................6 Installation of the element ......................................6 Checking operational readiness ....................................7 7 Pneumatic connection ................................7... -
Page 3: Supporting Documents
• local regulations (legislation, ordinances, guidelines), such as the EC Machinery Directive, accident prevention regulations and the installation and operating instructions, are not observed. 3. The element may only be used in accordance with its intended use and technical data. ZIMMER GmbH shall accept no liability for any damage caused by improper use. -
Page 4: Proper Use
Tool changer, pneumatic, WWR1000 series 3 Proper use NOTE: The WWR1000 series element is only to be used in its original state with its original accessories, with no unauthorized changes and within the scope of its defined parameters for use. ZIMMER GmbH shall accept no liability for any damage caused by improper use. -
Page 5: Function
INSTALLATION AND OPERATING INSTRUCTIONS: Tool changer, pneumatic, WWR1000 series 5 Function The tool changer is a two-piece machine element. The fixed part is installed on a handling system. The loose part is installed directly on the tool. The connection of both elements is form fit and frictionally fit through the locking bolts in the locking sleeve . The required stroke is generated by a double-acting pneumatic rotor cylinder . -
Page 6: Installation
INSTALLATION AND OPERATING INSTRUCTIONS: Tool changer, pneumatic, WWR1000 series 6 Installation NOTE: Non-compliance may result in damage to the system Switch off the pneumatic energy supply before any assembly, installation or maintenance work. CAUTION: Non-compliance may result in damage to the system • Risk of injury in case of unexpected movement of the element when pneumatic energy is connected. -
Page 7: Checking Operational Readiness
INSTALLATION AND OPERATING INSTRUCTIONS: Tool changer, pneumatic, WWR1000 series Fixed part ► Installation of the fixed part with hexagon socket cylinder screws accordance with DIN912 or ISO4762, strength class 8.8. ► Insert the fixed part against the handling system, with the help of the straight pins and the centering diameter on the robot flange. -
Page 8: Control Category 3 Locked
INSTALLATION AND OPERATING INSTRUCTIONS: Tool changer, pneumatic, WWR1000 series 7.2 Control category 3 locked: ► Two-channel Position “locked” • Degree of diagnostic coverage (without S4 and S5 sensors): medium • Without storage position control or tool encoding. PL d accessible Unlocked •... -
Page 9: Installation Of Accessories
The installation and operating instructions, as well as an overview of accessories, can be found on our Internet site www.zimmer-group.de. If you have further questions regarding accessories, please contact ZIMMER GmbH customer service at +49 7844 9138-0. -
Page 10: Installation Of The Aslr1-1200 Storage Station
INSTALLATION AND OPERATING INSTRUCTIONS: Tool changer, pneumatic, WWR1000 series 8.2 Installation of the ASLR1-1200 storage station The storage station is an apparatus in which a completely equipped loose part can be held in readiness in a defined position. Several storage stations can be used to store differently equipped loose parts for operation with a fixed part. The robot must be programmed to the storage positions. -
Page 11: Installation Of The Alsr1-1200 On The Loose Part
INSTALLATION AND OPERATING INSTRUCTIONS: Tool changer, pneumatic, WWR1000 series 8.2.2 Installation of the ALSR1-1200 on the loose part IMAGE 1 ► Put the claw together with the loose part Æ The clamping plate is inserted into the provided groove. Æ Slide the claw... -
Page 12: Loose Part Presence Sensing
INSTALLATION AND OPERATING INSTRUCTIONS: Tool changer, pneumatic, WWR1000 series 8.3 Loose part presence sensing ► Insert the inductive proximity switch in to the provided pilot hole and position or fix using the corresponding locknuts Æ You can find more information on accessories on our website www.zimmer-group.de Æ The inductive proximity switch... -
Page 13: Technical Data
Please refer to our website www.zimmer-group.de for “Technical data.” This data varies within the series depending on the specific design. If you should have further questions about products or “Technical Data,” please contact ZIMMER GmbH customer service. +49 7844 9138 -0. 11 Maintenance Maintenance-free operation of the element is guaranteed for up to 5 million cycles. -
Page 14: Installer's Declaration
In terms of the EU Machinery Directive 2006/42/EC (Annex II 1 B). Name and address of the manufacturer: ZIMMER GmbH • Im Salmenkopf 5 • D-77866 Rheinau, Germany • Phone: +49 7844 9138 0 • Fax: +49 7844 9138 80 • www.zimmer-group.de... -
Page 15: Your Notes
INSTALLATION AND OPERATING INSTRUCTIONS: Tool changer, pneumatic, WWR1000 series 13 Your notes Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany Phone: +49 7844 9138-0 Fax: +49 7844 9138-80 www.zimmer-group.de ● ● ● ● ●... - Page 16 INSTALLATION AND OPERATING INSTRUCTIONS: Tool changer, pneumatic, WWR1000 series Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany Phone: +49 7844 9138-0 Fax: +49 7844 9138-80 www.zimmer-group.de ● ● ● ● ●...
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