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Summary of Contents for Zimmer WWR Series
- Page 1 INSTALLATION AND OPERATING INSTRUCTIONS Pneumatic tool changer WWR series DDOC00227 THE KNOW-HOW FACTORY www.zimmer-group.com...
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Page 3: Table Of Contents
10.7 Installing accessories ........................................24 11 Maintenance ....................................25 12 Decommissioning/disposal ..............................25 13 RoHS declaration ..................................26 14 Declaration of Incorporation ..............................27 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 4: Supporting Documents
This category contains useful tips for handling the product efficiently. Failure to observe these tips will not result in damage to the product. This information does not include any information relevant to health or workplace safety. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 5: Safety Notices
• Use of the product under extreme conditions, such as aggressive fluids or abrasive dusts • Additional drilled holes or threads Ö Zimmer GmbH shall accept no liability for any damage caused by improper use. The operator bears sole responsibility. -
Page 6: Proper Use
► Operate the product only when it is in a technical condition that corresponds to the guaranteed parameters and operating conditions. Ö Zimmer GmbH shall accept no liability for any damage caused by improper use. The operator bears sole responsibility. -
Page 7: Product Description
The product is a pneumatically operated exchange system. It consists of a loose part and a stationary part. A storage station is available as an option. The basic and proven safety principles from EN ISO 13849-1 can be complied with only if original parts from Zimmer GmbH are used. -
Page 8: Type Plate
Optionally, the media transmission can be set up with transmission elements at corresponding interfaces on the tool changer. ► Please contact Zimmer Customer Service if you have any questions. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 9: Functional Description
The stationary part can be operated with as many loose parts as desired. Pneumatic connection Locking bolt Integrated pneumatic feed-through Locking sleeve Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 10: Functional Safety
► Please contact Zimmer Customer Service if you have any questions. 7.1 Protection class NOTICE The product achieves protection class IP54 in all mounted positions of installation. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 11: Accessories
8 Accessories INFORMATION If any accessories not sold or authorized by Zimmer GmbH are used, the function of the product cannot be guaranteed. Zimmer GmbH accessories are specifically tailored to the individual products. ► For optional accessories and those included in the scope of delivery, refer to our website. -
Page 12: Installation
► Observe the tightening torque of the mounting screws. ► Verify the permitted load capacity of the required screw connections in accordance with VDI 2230. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 13: Installing The Stationary Part
► Insert the straight pin into the designated fit on the loose part. ► Position the loose part on the tool. Straight pins Mounting screw Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 14: Installing The Energy Supply
► The authorized connections that are available can be found in the accessories list on our website. The necessary ordering information can also be found there. ► Use compressed air in accordance with DIN ISO 8573-1 [2:4:1]. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 15: Pneumatic Control Categories
EN ISO 13849-1, Chapter 6.2.4 are sufficient. • Magnetic field sensors S3 and S4 are Control signal available for the final position check. "locked" Control signal "unlocked" Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 16 3. ► Refer to the technical data sheet on our website for the values for the maximum handling weight. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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Page 17: Mounting The Magnetic Field Sensor
1-point magnetic field sensor WWR40F ZUB0015 WWR50F ZUB0016 WWR63F ZUB0017 Design size 2-point magnetic field sensor WWR40F ZUB088929 WWR50F ZUB088928 WWR63F ZUB088927 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 18 ► Insert the sensor bracket into the opening on the stationary part. ► Securely clamp the sensor bracket using the grub screw. ZUB088929 Sensor Sensor bracket Grub screw Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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Page 19: Wwr80F Installation Size
► Secure the sensor bracket into position from above with the grub screws. ZUB088925 Sensor Sensor bracket Grub screw Spacer Straight pins Mounting screw Grub screw Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 20: Wwr100F Installation Size
► Install the cover plate to the opening on the stationary part. ZUB088924 Sensor Sensor bracket Spacer Cover plate Marking Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 21: Wwr125F Installation Size
► Install the cover plate to the opening on the stationary part. ZUB088923 Sensor Sensor bracket Spacer Cover plate Marking Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 22: Wwr160F Installation Size
► Install the cover plate to the opening on the stationary part. ZUB088922 Sensor Sensor bracket Spacer Cover plate Marking Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 23: Installing The Inductive Sensor
► Position the sensor in the corresponding fit on the stationary part. ► Install the sensor on the fit with the mounting screw. Sensor Mounting screw Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 24: Installing The Storage Station
► Before installing an accessory, make sure it is suitable for use with the selected variant. ► You can find information on our website. ► Please contact Zimmer Customer Service if you have any questions. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 25: Maintenance
► Disconnect the product completely from the power supply. ► Dispose of the components properly according to the material groups. ► Comply with the locally applicable environmental and disposal regulations. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 26: Rohs Declaration
Rheinau, Germany, 2020-05-15 Authorized representative for the (Place and date of issuance) Martin Zimmer compilation of relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 27: Declaration Of Incorporation
Rheinau, Germany, 2020-05-15 Authorized representative for the (Place and date of issuance) Martin Zimmer compilation of relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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