Table Of Contents - wsm 03-CR-E4 Workshop Manual

Diesel engine

Table of Contents

SAFETY FIRST..................................................................................................................................................1-1

1. Working precautions .................................................................................................................................1-1

2. Preparing for emergencies ....................................................................................................................... 1-1

3. Working cautions ......................................................................................................................................1-2

4. Starting machine safely ............................................................................................................................ 1-3

5. Preventing fires.........................................................................................................................................1-3

6. Preventing acid burns ............................................................................................................................... 1-4

7. Avoiding high pressure fluid...................................................................................................................... 1-4

8. Avoiding hot exhaust ................................................................................................................................ 1-4

9. Cleaning exhaust filter .............................................................................................................................. 1-4

2. GENERAL

GENERAL WORKING PRECAUTIONS ............................................................................................................ 2-1

1. Tightening bolts and nuts.......................................................................................................................... 2-1

2. Applying thread-locking fluid..................................................................................................................... 2-1

3. Installing circlips .......................................................................................................................................2-1

4. Handling liquid gasket ..............................................................................................................................2-2

5. Replacing O-rings .....................................................................................................................................2-2

6. Replacing oil seals....................................................................................................................................2-2

7. Handling the battery .................................................................................................................................2-3

8. Handling wire harness ..............................................................................................................................2-3

9. Handling fuses ..........................................................................................................................................2-4

10. Handling connectors ...............................................................................................................................2-5

11. Wiring color .............................................................................................................................................2-6

12. Dispose fluids correctly........................................................................................................................... 2-6

GENERAL MACHINE INFORMATION .............................................................................................................. 2-7

1. Engine identification .................................................................................................................................2-7

1.1 Engine model name and engine serial number................................................................................. 2-7

1.2 E4B engine........................................................................................................................................2-8

1.3 Cylinder number ................................................................................................................................2-9

2. Muffler full assembly identification ............................................................................................................ 2-9

2.1 Part number and serial number (DPF) .............................................................................................. 2-9

3. Specifications .........................................................................................................................................2-10

3.1 Specification for D1803-CR-E4, TE4 .............................................................................................. 2-10

3.2 Specification for V2403-CR-E4, TE4............................................................................................... 2-11

3.3 Specification for D1803-CR-TIE4, V2403-CR-TIE4 ........................................................................ 2-12

3.4 Specification for V2403-CR-TE4BG ................................................................................................ 2-13

3.5 Specification for D1803-CR-TIE4BG, V2403-CR-TIE4BG .............................................................. 2-14

4. Performance curves ............................................................................................................................... 2-15

4.1 Performance curve for D1803-CR-E4 ............................................................................................. 2-15

4.2 Performance curve for D1803-CR-TE4 ........................................................................................... 2-16

4.3 Performance curve for D1803-CR-TIE4 .......................................................................................... 2-17

4.4 Performance curve for V2403-CR-E4 ............................................................................................. 2-18

4.5 Performance curve for V2403-CR-TE4 ........................................................................................... 2-19

4.6 Performance curve for V2403-CR-TIE4 .......................................................................................... 2-20

5. Dimensions .............................................................................................................................................2-21

5.1 Dimensions .....................................................................................................................................2-21

6. Wiring diagram .......................................................................................................................................2-22

6.1 Engine intermediate harness (Engine side harness) ...................................................................... 2-22

6.2 Injector intermediate harness (Engine side harness) ...................................................................... 2-24

6.3 Engine ECU intermediate harness (OEM side harness) ................................................................. 2-25

6.4 System wiring diagram for D1803-CR-E4, D1803-CR-TE4, V2403-CR-E4, V2403-CR-TE4,

V2403-CR-TE4BG..........................................................................................................................2-30

03-CR-E4,03-CR-TE4BG

CONTENTS

iii

KiSC issued 02, 2021 A

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