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Summary of Contents for Pfeiffer Vacuum HIPACE 2800 I
- Page 1 OPERATING INSTRUCTIONS Translation of the Original HIPACE 2800 I | IU Turbopump prepared for temperature management system...
- Page 2 Dear Customer, Thank you for choosing a Pfeiffer Vacuum product. Your new turbopump is designed to support you by its performance, its perfect operation and without interfering your individual application. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a comprehensive and complete range of top-quality products and first-class service.
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Page 3: Table Of Contents
Limits of use of product Proper use Foreseeable improper use Personnel qualification 2.7.1 Ensuring personnel qualification 2.7.2 Personnel qualification for maintenance and repair 2.7.3 Advanced training with Pfeiffer Vacuum Product description Function 3.1.1 Cooling 3.1.2 Rotor bearing 3.1.3 Drive Identifying the product 3.2.1 Product types... - Page 4 Operating modes 6.2.1 Operating without operating unit 6.2.2 Operation via connection "E74" 6.2.3 Operation via multi-function connection "remote" 6.2.4 Operation via Pfeiffer Vacuum control unit Switching on the turbopump Operating with TMS after conversion 6.4.1 Control commands 6.4.2 TMS connection 6.4.3 Process description for TMS...
- Page 5 Table of contents EC Declaration of Conformity UK Declaration of Conformity 5/74...
- Page 6 Available spare parts Tbl. 20: Accessories Tbl. 21: Conversion table: Pressure units Tbl. 22: Conversion table: Units for gas throughput Tbl. 23: Technical data for HiPace 2800 I | IU Tbl. 24: Materials that make contact with the process media 6/74...
- Page 7 Fig. 23: Securing the electronic drive unit Fig. 24: Dismantling the pipe fittings Fig. 25: Mounting the pipe fittings Fig. 26: HiPace 2800 I | IU spare parts Fig. 27: Dimensions HiPace 2800 I Fig. 28: Dimensions HiPace 2800 IU 7/74...
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Page 8: About This Manual
Keep the manual for future consultation. 1.1 Validity These operating instructions are a customer document of Pfeiffer Vacuum. The operating instructions describe the functions of the named product and provide the most important information for the safe use of the device. The description is written in accordance with the valid directives. The information in these operating instructions refers to the product's current development status. -
Page 9: Pictographs
This section describes all the stickers on the product along with their meanings. Rating plate (example) Rating plates of individual assemblies are located on the lower D-35614 Asslar HiPace 2800 I | IU Mod. part of the turbopump or on the relevant attachments. PM P06 46X... -
Page 10: Abbreviations
About this manual Warranty seal warranty seal The product is sealed ex factory. Damaging or removing a warran- ty seal results in loss of the warranty. Is stuck on concealed underneath the electronic drive unit. Sealing gas connection note This sticker describes the position for the exclusive sealing gas PURGE connection. -
Page 11: Trademark Proof
About this manual Abbreviation Meaning in this document [P:xxx] Electronic drive unit control parameters. Printed in bold as a three-digit number in square brackets. Frequently displayed in conjunction with a short description. Example: [P:312] software version RCCB Residual current operated circuit breaker remote 26-pole D-Sub connecting socket on the turbopump electronic drive unit Width Across Flats... -
Page 12: Safety
Safety 2 Safety 2.1 General safety information The following 4 risk levels and 1 information level are taken into account in this document. DANGER Immediately pending danger Indicates an immediately pending danger that will result in death or serious injury if not observed. ►... - Page 13 Safety Risks during installation DANGER Danger to life from electric shock Touching exposed and voltage-bearing elements causes an electric shock. Improper connection of the mains supply leads to the risk of touchable live housing parts. There is a risk to life. ►...
- Page 14 Safety WARNING Risk of serious injury from oscillating, toppling or falling objects Incorrect handling during the mechanical installation leads to a risk of oscillating, toppling or falling heavy loads. There is a risk of crushing and impacts (e.g. on colliding flange connections). There is a risk of injuries to limbs, up to and including bone fractures and head injuries.
- Page 15 Safety Risks during maintenance, decommissioning and disposal WARNING Danger to life from electric shock during maintenance and service work The device is only completely de-energized when the mains plug has been disconnected and the tur- bopump is at a standstill. There is a danger to life from electric shock when making contact with live components.
- Page 16 Safety WARNING Risk of scalding from suddenly escaping hot cooling water The turbopump water connections are open to both sides. When connecting the cooling water supply, there is a risk of scalding from suddenly escaping, hot cooling water at over pressure. ►...
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Page 17: Safety Precautions
► Follow the installation instructions for this turbopump. ► Observe the requirements regarding stability and design of the counter flange. ► Use only original accessories or fixing material approved by Pfeiffer Vacuum for the installation. WARNING Risk of injury caused by the turbopump breaking away with the vibration compensator in the event of a malfunction Sudden jamming of the rotor generates high destructive torques in accordance with ISO 27892. -
Page 18: Limits Of Use Of Product
Safety ► Never put the device into operation with the high vacuum connection open. ► Keep lines and cables away from hot surfaces (> 70°C). ► Never fill or operate the unit with cleaning agents or cleaning agent residues. ► Do not carry out your own conversions or modifications on the unit. ►... -
Page 19: Personnel Qualification
The work described in this document may only be carried out by persons who have appropriate profes- sional qualifications and the necessary experience or who have completed the necessary training as provided by Pfeiffer Vacuum. Training people 1. Train the technical personnel on the product. -
Page 20: Personnel Qualification For Maintenance And Repair
─ Customer with Pfeiffer Vacuum service training ─ Pfeiffer Vacuum service technician 2.7.3 Advanced training with Pfeiffer Vacuum For optimal and trouble-free use of this product, Pfeiffer Vacuum offers a comprehensive range of courses and technical trainings. For more information, please contact Pfeiffer Vacuum technical training. -
Page 21: Product Description
The cooling sys- tem ensures safe and sufficient heat dissipation without energy loss during the heating process. Fig. 2: HiPace 2800 I | IU design 1 High vacuum connection (DN 250 ISO-F) Slinging points for horizontal transport 2 Venting connection (1/8"... -
Page 22: Drive
ID no. 000021320. 3.2.1 Product types The product designation of Pfeiffer Vacuum turbopumps from the HiPace series is composed of the family name, the size (which is based on the pumping speed of the vacuum pump) and, if required, an additional feature description. - Page 23 Product description ● Eye bolts for transport ● 2 × threaded hose nozzles, G 1/4" (alternative cooling water connection) ● Operating instructions 23/74...
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Page 24: Transportation And Storage
► Drain off the operating fluid before moving or transporting the vacuum pump. ► Only fill the vacuum pump with operating fluid after mechanical installation. Pfeiffer Vacuum recommends keeping the transport packaging and original protective cov- Safe transport of the product 1. -
Page 25: Transport In Horizontal Position
60° Fig. 3: Slinging points for vertical transport of the turbopump without packaging 1 HiPace 2800 I HiPace 2800 IU Transporting turbopump in vertical position 2 eye bolts are included in the shipment and are firmly bolted to the turbopump ex works. -
Page 26: Storage
– Keep the eye bolt for future use. 4.2 Storage We recommend Pfeiffer Vacuum recommends storing the products in their original transport packaging. Storing the turbopump 1. Seal all flange openings with the original protective caps. 2. Seal all other connections (e.g. venting connection) with the corresponding original parts. -
Page 27: Installation
Installation 5 Installation The installation of the turbopump and its fastening is of outstanding importance. The rotor of the turbo- pump revolves at very high speed. In practice it is not possible to exclude the risk of the rotor touching the stator (e.g. due to the penetration of foreign bodies into the high vacuum connection). The kinetic energy released acts on the housing and on the anchoring of the turbopump within fractions of a sec- ond. -
Page 28: Connecting The High Vacuum Side
● Make sure that all the torques generated if the rotor blocks suddenly, are absorbed by the system on the operator side and the high vacuum connection. ● Only use the approved mounting kits of Pfeiffer Vacuum for the high vacuum connec- tion of the turbopump. -
Page 29: Using A Splinter Shield Or Protective Screen
Safety connections, customer-side 5.2.3 Using a splinter shield or protective screen Pfeiffer Vacuum centering rings with splinter shield or protective screen in the high vacuum flange pro- tect the Turbopump against foreign matter from the vacuum chamber. The pumping speed of the pump is reduced according to the passage guide values and the size of the high vacuum flange. -
Page 30: Attaching Iso-F Flange To Iso-F
Installation Fig. 6: Mounting orientations of the standard version, upright Fig. 7: Mounting orientations of the upside-down version ► Take measures to counteract the backflow of operating fluids or condensate from the fore-vacuum area. ± 25° max Fig. 8: Alignment of the fore-vacuum connection with horizontal mounting orientation Determine horizontal mounting orientation of the turbopump 1. -
Page 31: Fig. 9: Flange Connection Iso-F, Hexagon Head Screw And Tapped Hole
Connection of the hexagon head screw and tapped hole 1. For the connection of the turbopump, use only the approved mounting kits from Pfeiffer Vacuum. 2. Attach the turbopump with centering ring to the counter flange according to the figure. -
Page 32: Filling The Operating Fluid
Flange connection ISO-F, stud screw and through hole Connection of the stud screw and through hole 1. For the connection of the turbopump, use only the approved mounting kits from Pfeiffer Vacuum. 2. Attach the turbopump with centering ring to the counter flange according to the figure. -
Page 33: Connecting Fore-Vacuum Side
Installation Fig. 13: The position of the filler screws depends on the mounting orientation. Example: Standard versions Direction of the high vacuum connection Fig. 14: The position of the filler screws depends on the mounting orientation. Example: U versions Direction of the high vacuum connection Procedure 1. -
Page 34: Connecting Cooling Water Supply
Use the turbopump only in combination with a suitable backing pump that can deliver up to the required maximum fore-vacuum pressure. To achieve the fore-vacuum pressure, use a suitable vacuum pump or a pumping station from the Pfeiffer Vacuum range. In this case, the backing pump is also controlled directly via the turbopump electronic drive unit interfaces (e.g., relay box or connection cable). -
Page 35: Establish Cooling Water Connection With Hose Nozzles
Installation Parameter Cooling water Appearance ● filtered ● mechanically clear ● visually clear ● no turbidity ● no sediment ● free from grease and oil pH value 7 to 9 Carbonate hardness, max. 10 °dH 12.53 °e 17.8 °fH 178 ppm CaC0 Chloride content, max. -
Page 36: Establish Cooling Water Connection With Pipe Fittings
2 Cooling water inlet, 1/4" thread Threaded nozzle (2x) Procedure Pfeiffer Vacuum recommends the use of a dirt trap in the supply line. 1. Screw one hose nozzle with sealing ring onto each of the turbopump's cooling water connections. – Tightening torque: max. 15 Nm 2. -
Page 37: Connecting Accessories To Turbopumps With Tms
3 Feed line Procedure Pfeiffer Vacuum recommends the use of a dirt trap in the feed line. 1. Debur the internal and external diameter of the pipe on the connection side. 2. Insert the pipe into the pipe fitting up to the limit stop. -
Page 38: Connecting The Electrical Supply
Using additional accessories ► Observe the installation instructions in the operating instructions for the relevant accessory. ► Note the existing configuration of existing connections. ► If configuration is necessary, use a Pfeiffer Vacuum control unit. 5.7 Connecting the electrical supply DANGER Danger to life from electric shock Touching exposed and voltage-bearing elements causes an electric shock. -
Page 39: Establishing The Electric Connection
There are 2 options for configuring the mains connection for the turbopump. ► Make sure that you have the correct supply voltage. ► Order a corresponding mains connection cable from the Pfeiffer Vacuum accessories range. ► Assemble your own mains connection cable using the HAN 3A connecting socket from the ship- ment. -
Page 40: Implement Electrical Safety Measures
Installation 5.7.3 Implement electrical safety measures WARNING Risk of danger to life through missing mains disconnection device The vacuum pump and electronic drive unit are not equipped with a mains disconnection device (mains switch). ► Install a mains disconnection device according to SEMI-S2. ►... -
Page 41: Operation
Simultaneous loading by means of high drive power (gas throughput, fore-vacuum pressure), high heat radiation, or strong magnetic fields results in uncontrolled heating of the rotor and can destroy the vacuum pump. ► Consult Pfeiffer Vacuum before combining varying loads on the vacuum pump. Lower limit val- ues apply. NOTICE... -
Page 42: Operating Modes
Instructions for operation without control panel 1. Use only the approved Pfeiffer Vacuum mating plug with bridges on the connection of the elec- tronic drive unit. 2. Switch on the mains supply of the turbopump only immediately before operation. -
Page 43: Switching On The Turbopump
Operation 6.3 Switching on the turbopump WARNING Danger of cut injuries from unexpected start up. The use of mating plugs of the electronic drive unit (accessories) enables the automatic run-up of the vacuum pump as soon the power is turned on. Attaching mating plugs before or during the installa- tion leads to the movement of parts hence the risk of cut injuries by sharp-edged in the exposed high vacuum flange. -
Page 44: Operating With Tms After Conversion
Operation 6.4 Operating with TMS after conversion 6.4.1 Control commands Dis- Designations Functions Data Unit min. max. play type cess fault type Configuration ac- 0 = fan (continuous operation) Acc A1 cessory connec- 1 = Venting valve, closed with- tion A1 out current 2 = Heating 3 = Backing pump 4 = Fan (temperature control-... -
Page 45: Operation Monitoring
6.5.1 Operating mode display via LED LEDs on the electronic drive unit show the basic operating states of the vacuum pump. A differentiated error and warning display is only possible for operation with the Pfeiffer Vacuum control unit or a PC. Symbol... -
Page 46: Switching Off And Venting
► Observe the prescribed maximum pressure rise speed of 15 hPa/s. ► Avoid manual and uncontrolled venting of very low volumes. ► Where necessary, use a venting valve from the Pfeiffer Vacuum range of accessories. Manual venting Manual venting describes the standard process for venting the turbo pumping station. - Page 47 General information for fast venting We recommend fast venting of larger volumes in 4 steps. 1. Use a Pfeiffer Vacuum venting valve for the turbopump, or match the valve cross-section to the size of the recipient and maximum venting rate.
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Page 48: Maintenance
5. Replace the operating fluid at least every 4 years. 6. Have Pfeiffer Vacuum Service replace the rotor bearing of the turbopump at least every 4 years. 7. Perform a pressure test on the cooling water system once every year. -
Page 49: Changing The Operating Fluid
Maintenance 7.3 Changing the operating fluid WARNING Risk of poisoning from contact with harmful substances The operating fluid and parts of the turbopump may contain toxic substances from pumped media. ► Decontaminate affected parts before carrying out maintenance work. ► Prevent health hazards or environmental impacts with adequate safety precautions. ►... -
Page 50: Filling The Operating Fluid
► Only fill the turbopump with operating fluid after mechanical installation. ► Fill the turbopump with operating fluid via one of the filler screws marked with an oil can symbol only. ► If in doubt, contact Pfeiffer Vacuum. Required consumables ● Operating fluid F3, 50 ml Required tools ●... -
Page 51: Replacing The Electronic Drive Unit
Maintenance Procedure 1. Unscrew and remove the higher filler screw from the operating fluid pump. 2. Use the syringe and the operating fluid from the turbopump shipment. 3. Place a container below the filling port. 4. Fill in operating fluid until it overflows at the filling port. –... -
Page 52: Installing Electronic Drive Unit
Maintenance Fig. 22: Removing the electronic drive unit 1 Electronic drive unit TC 1200 Allen head screw M4 × 12 2 Cooling plate Allen head screw M4 × 65 3 Tooth lock washer Removing the electronic drive unit 1. Observe the valid spatial position after removing the turbopump. 2. -
Page 53: Confirming Speed Specification
Tbl. 17: Characteristic nominal rotation speeds of the turbopumps Required aids ● A connected the Pfeiffer Vacuum control unit. ● Knowledge of the configuration and setting of electronic drive unit operating parameters. Adjusting nominal rotation speed confirmation 1. Observe the operating instructions of the control unit. -
Page 54: Remounting The Pipe Fittings
Maintenance 7.5 Remounting the pipe fittings WARNING Risk of scalding from suddenly escaping hot cooling water The turbopump water connections are open to both sides. When connecting the cooling water supply, there is a risk of scalding from suddenly escaping, hot cooling water at over pressure. ►... -
Page 55: Fig. 25: Mounting The Pipe Fittings
Maintenance Fig. 25: Mounting the pipe fittings 1 Lock nut Marking on the lock nut 2 Connector body Marking on the connector body 3 Marking on the pipe Mounting the pipe fitting 1. Insert the pipe into the pipe fitting up to the limit stop. 2. -
Page 56: Decommissioning
2. Clean the turbopump exterior with a lint-free cloth and a little isopropanol. 3. If necessary, arrange for Pfeiffer Vacuum Service to completely clean the turbopump. 4. Observe the total running time of the turbopump and if necessary, arrange for Pfeiffer Vac- uum Service to replace the bearing. -
Page 57: Recycling And Disposal
● Help to reduce the wastage of natural resources. ● Prevent contamination. 9.1 General disposal information Pfeiffer Vacuum products contain materials that you must recycle. ► Dispose of our products according to the following: – Iron – Aluminium –... -
Page 58: Malfunctions
► Follow the installation instructions for this turbopump. ► Observe the requirements regarding stability and design of the counter flange. ► Use only original accessories or fixing material approved by Pfeiffer Vacuum for the installation. WARNING Risk of injury caused by the turbopump breaking away with the vibration compensator in the event of a malfunction Sudden jamming of the rotor generates high destructive torques in accordance with ISO 27892. - Page 59 ● Electronic drive unit de- ● Replace the electronic drive unit. fective ● Contact Pfeiffer Vacuum Service. Turbopump will not start up; green ● For operation without ● Connect the connections according to the elec- LED on the electronic drive unit is control unit: Pins 1-3, tronic drive unit connection diagram.
- Page 60 RS-485 to 0 = off and then 1 = On and Malfunc- tion acknowledgment. ● Carry out a differentiated malfunction analysis with a control unit. ● Contact Pfeiffer Vacuum Service. Cooling water has soaked the in- ● Leakage in cooling water ● Remove the heating plug from the TMS box.
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Page 61: Service Solutions By Pfeiffer Vacuum
We are always focused on perfecting our core competence – servicing of vacuum components. Once you have purchased a product from Pfeiffer Vacuum, our service is far from over. This is often exactly where service begins. Obviously, in proven Pfeiffer Vacuum quality. - Page 62 Service solutions by Pfeiffer Vacuum 5. Prepare the product for transport in accordance with the provisions in the contamination declaration. a) Neutralize the product with nitrogen or dry air. b) Seal all openings with blind flanges, so that they are airtight.
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Page 63: Spare Parts
Spare parts 12 Spare parts Fig. 26: HiPace 2800 I | IU spare parts Posi- Designation Size Order number Remark tion Electronic drive unit refer to the rating plate depending on the con- TC 1200 nection panel E74 plug 15-pole P 4723 110... -
Page 64: Accessories
Optionally with splinter shield or protective screen. Power supply packs and control units Power supply packs for optimal voltage supply of Pfeiffer Vacuum products are characterized by their compact size and adapted power supply with maximum reliability. Control units are used to check and adjust operating parameters. -
Page 65: Tbl. 20: Accessories
Accessories Description Order number Mounting kit for DN 250 ISO-F, including coated centering ring, stud screws PM 016 485 -T Mounting kit for DN 250 ISO-F, including coated centering ring, splinter shield, stud PM 016 486 -T screws Mounting kit for DN 250 ISO-F, including coated centering ring, protective screen, PM 016 487 -T stud screws Mounting kit for DN 250 ISO-K to ISO-F, with collar flange, coated centering ring,... -
Page 66: Technical Data And Dimensions
Technical data and dimensions 14 Technical data and dimensions 14.1 General This section describes the basis for the technical data of Pfeiffer Vacuum turbopumps. Technical data Maximum values refer exclusively to the input as a single load. ● Specifications according to PNEUROP committee PN5 ●... - Page 67 Technical data and dimensions Selection field HiPace® 2800 I with TC HiPace® 2800 IU with TC 1200, DN 250 ISO-F 1200, DN 250 ISO-F Pumping speed for N 2300 l/s 2300 l/s Gas throughput at final rotation speed for 12 hPa·l/s 12 hPa·l/s Gas throughput at final rotation speed for 18 hPa·l/s...
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Page 68: Substances In Contact With The Media
-25 – 55 °C -25 – 55 °C Weight 59.2 kg 59.2 kg Tbl. 23: Technical data for HiPace 2800 I | IU 14.3 Substances in contact with the media Substances in contact with the media Aluminum alloy Stainless steel rare-earth magnet... -
Page 69: Dimensions
Technical data and dimensions 14.4 Dimensions G 1/8 187.5 Mains connectionTC 1200 DN 250 ISO-F DN 40 ISO-KF 245.5 G 1/8 Return line Fore line Fig. 27: Dimensions HiPace 2800 I Dimensions in mm 69/74... -
Page 70: Fig. 28: Dimensions Hipace 2800 Iu
Technical data and dimensions Ø Fore line Return line G 1/8 DN 40 ISO-KF G 1/8 230.4 Ø Ø DN 250 ISO-F Mains connection TC 1200 Fig. 28: Dimensions HiPace 2800 IU Dimensions in mm 70/74... - Page 71 DIN EN 61010-1 : 2020 DIN EN IEC 63000 : 2019 The authorized representative for the compilation of technical documents is Mr. Tobias Stoll, Pfeiffer Vacuum GmbH, Berliner Straße 43, 35614 Asslar, Germany. Signature: Pfeiffer Vacuum GmbH Berliner Straße 43...
- Page 72 ISO 21360-4:2018 IEC 61010-1+A1:2010 IEC 63000:2018 The manufacturer's authorized representative in the United Kingdom and the authorized agent for compiling the technical documentation is Pfeiffer Vacuum Ltd, 16 Plover Close, In- terchange Park, MK169PS Newport Pagnell. Signature: Pfeiffer Vacuum GmbH Berliner Straße 43...
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