Pfeiffer Vacuum HIPACE 2800 I Manuals

Manuals and User Guides for Pfeiffer Vacuum HIPACE 2800 I. We have 1 Pfeiffer Vacuum HIPACE 2800 I manual available for free PDF download: Operating Instructions Manual

Pfeiffer Vacuum HIPACE 2800 I Operating Instructions Manual (74 pages)

Brand: Pfeiffer Vacuum | Category: Industrial Equipment | Size: 10 MB

Table of Contents
3
About this Manual
8
Validity
8
Applicable Documents
8
Variants
8
Target Group
8
Conventions
8
Instructions in the Text
8
Pictographs
9
Stickers on Product
9
Abbreviations
10
Tbl. 1: Stickers on Product
10
Fig. 1: Position of the Stickers on the Product
10
Trademark Proof
11
Tbl. 2: Abbreviations Used in this Document
11
Safety
12
General Safety Information
12
Safety Instructions
12
Safety Precautions
17
Limits of Use of Product
18
Proper Use
18
Foreseeable Improper Use
18
Tbl. 3: Permissible Ambient Conditions
18
Personnel Qualification
19
Ensuring Personnel Qualification
19
Personnel Qualification for Maintenance and Repair
20
Advanced Training with Pfeiffer Vacuum
20
Product Description
21
Function
21
Cooling
21
Rotor Bearing
21
Fig. 2: Hipace 2800 I | IU Design
21
Drive
22
Identifying the Product
22
Product Types
22
Product Features
22
Scope of Delivery
22
Tbl. 4: Product Designation of Pfeiffer Vacuum Hipace Turbopumps
22
Tbl. 5: Turbopump Features
22
Tbl. 6: Delivered Drive Power Depending on the Supplied Mains Voltage
22
Transportation and Storage
24
Transport
24
Transport in Vertical Position
24
Transport in Horizontal Position
25
Fig. 3: Slinging Points for Vertical Transport of the Turbopump Without Packaging
25
Storage
26
Fig. 4: Slinging Points for Horizontal Transport of the Turbopump Without Packaging
26
Installation
27
Preparatory Work
27
Connecting the High Vacuum Side
28
Requirements for the Dimensioning of a Counter Flange
28
Considering Earthquake Protection
28
Tbl. 7: Requirements for the Dimensioning of Customer-Specific High Vacuum con
28
Using a Splinter Shield or Protective Screen
29
Mounting Orientations
29
Tbl. 8: Reducing Turbopump Pumping Speed through the Use of a Splinter Shield or
29
Protective Screen
29
Fig. 5: Example: Securing against Displacement and Tipping Caused by External VI
29
Attaching ISO-F Flange to ISO-F
30
Fig. 6: Mounting Orientations of the Standard Version, Upright
30
Fig. 7: Mounting Orientations of the Upside-Down Version
30
Fig. 8: Alignment of the Fore-Vacuum Connection with Horizontal Mounting Orienta
30
Fig. 9: Flange Connection ISO-F, Hexagon Head Screw and Tapped Hole
31
Fig. 10: Flange Connection ISO-F, Hexagon Head Screw and through Hole
31
Fig. 11: Flange Connection ISO-F, Stud Screw and Tapped Hole
31
Filling the Operating Fluid
32
Fig. 12: Flange Connection ISO-F, Stud Screw and through Hole
32
Connecting Fore-Vacuum Side
33
Fig. 13: the Position of the Filler Screws Depends on the Mounting Orientation. Exam
33
Connecting Cooling Water Supply
34
Fig. 15: Example of Fore-Vacuum Connection
34
Establish Cooling Water Connection with Hose Nozzles
35
Tbl. 9: Requirements on the Cooling Water Composition
35
Tbl. 10: Versions of Cooling Water Connections
35
Establish Cooling Water Connection with Pipe Fittings
36
Fig. 16: Establishing a Cooling Water Connection with Hose Nozzles
36
Connecting Accessories to Turbopumps with TMS
37
Fig. 17: Cooling Water Connection with Pipe Fittings
37
Connecting the Electrical Supply
38
Grounding Vacuum Pump
38
Tbl. 11: Preset Accessory Connections on the Electronic Drive Unit for Operation with
38
Establishing the Electric Connection
39
Tbl. 12: Terminal Lay-Out of the Power Supply Connector
39
Fig. 18: Example: Connecting Grounding Cable
39
Implement Electrical Safety Measures
40
Operation
41
Commissioning
41
Tbl. 13: Preconfigured Settings for Turbopumps Prepared for TMS When Delivered
41
Operating Modes
42
Operating Without Operating Unit
42
Operation Via Connection "E74
42
Operation Via Multi-Function Connection "Remote
42
Operation Via Pfeiffer Vacuum Control Unit
42
Switching on the Turbopump
43
Operating with TMS after Conversion
44
Control Commands
44
TMS Connection
44
Process Description for TMS
44
Tbl. 14: Control Commands
44
Operation Monitoring
45
Operating Mode Display Via LED
45
Temperature Monitoring
45
Tbl. 15: Behavior and Meaning of the Leds on the Electronic Drive Unit
45
Switching off and Venting
46
Switching off
46
Venting
46
Tbl. 16: Factory Settings for Delayed Venting in Turbopumps
46
Maintenance
48
General Maintenance Information
48
Maintenance Intervals and Responsibilities
48
Changing the Operating Fluid
49
Draining the Operating Fluid
49
Fig. 19: Examples: Draining Operating Fluid for the Standard and U Versions
49
Filling the Operating Fluid
50
Fig. 20: the Position of the Filler Screws Depends on the Mounting Orientation. Exam
50
Replacing the Electronic Drive Unit
51
Removing Electronic Drive Unit
51
Installing Electronic Drive Unit
52
Fig. 22: Removing the Electronic Drive Unit
52
Confirming Speed Specification
53
Tbl. 17: Characteristic Nominal Rotation Speeds of the Turbopumps
53
Fig. 23: Securing the Electronic Drive Unit
53
Remounting the Pipe Fittings
54
Dismantling the Pipe Fittings
54
Mounting the Pipe Fittings
54
Fig. 24: Dismantling the Pipe Fittings
54
Fig. 25: Mounting the Pipe Fittings
55
Decommissioning
56
Shutting down for Longer Periods
56
Recommissioning
56
Recycling and Disposal
57
General Disposal Information
57
Dispose of Turbopumps
57
Malfunctions
58
Service Solutions by Pfeiffer Vacuum
61
Spare Parts
63
Tbl. 19: Available Spare Parts
63
Fig. 26: Hipace 2800 I | IU Spare Parts
63
Accessories
64
Accessory Information
64
Ordering Accessories
64
Tbl. 20: Accessories
65
Technical Data and Dimensions
66
General
66
Technical Data
66
Substances in Contact with the Media
68
Tbl. 23: Technical Data for Hipace 2800 I | IU
68
Tbl. 24: Materials that Make Contact with the Process Media
68
Dimensions
69
Fig. 27: Dimensions Hipace 2800 I
69
Fig. 28: Dimensions Hipace 2800 IU
70

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Pfeiffer Vacuum HIPACE 2800 I Operating Instructions Manual (74 pages)

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