Comeup Rhino 15 Pro Manual

Introduction

 Feature
6,804 kg / 15,000 lb single line (EN 14492-1 rating)
Line pull:
Brake:
Automatic, full load cone brake
Clutch: Turn the T-handle for rapid wire rope payout
Control: Handheld pendant switch powers the winch
Recommended
* 14 mm x 22 m, 1,960 N/mm
breaking strength of 137 KN required for EN 14492-1
wire rope:
rating

Installation

Before using the winch, make sure all electrical components have no
corrosion or damaged; the environment should be clear and dry.
 Mounting
．Winch shall be mounted on a flat and hard
surface.
．Winch should be mounted as closed to center
and as horizontal as possible to the direction
of the line pull.
．Wire rope shall be wound in an under-wound
orientation only.
． Eight (8) M12 X 1.75 pitch 8.8 grade w/76 N-m
torque setting (maximum) high tensile steel
bolts must be used in order to sustain the
loads imposed on the winch mounting.
． Two (2) M12 x 1.75 pitch 8.8 grade w/76 N-m
torque setting (maximum) high tensile steel bolts must be used for
fastening the roller fairlead into the mounting channel.
．It is always preferred to use both tie bars in the final installed configuration.

Compliance with EN 14492-1

The winch complies with European Standard of EN 14492:2006
Power-Driven Winches, CE Machinery Directive 2006/42/EC and CE EMC
Directive 2004/108/EC provided that the OWNER or END USER complies
with all responsibilities described below.
1. Refer to the Instruction Manual to install winch for safe winching
operation.
2. Fit the recommended wire rope to comply with EN ratings:
Electric Recovery Winch
Rhino 15 Pro
Model:
PN: 855126 24V DC
2
grade with a minimum
*
Rope drives with steel wire rope shall be dimensioned
*
At least 2:1 wire rope working coefficient for the first rope layer.
*
At least 10:1 D/d ratio to the centre of the rope
*
Drum freeboard shall be at least 1.5 x rope diameter.
3. The wire rope must be painted red for 1.6 m on both ends and at least
five (5) wraps of wire rope remained around the drum to comply with
EN ratings;
*
At least two rope windings on the drum.
*
Rope attachment to withstand 2.5 x the remaining static force.
4. Fit an emergency stop switch to comply with emergency stop function.
5. Fit a hook with a safety latch to comply with a safety hook.
 Wiring Diagram
•Connect thermal sensor harness plug, control ground, and cable A/F1/F2 to
the motor.
•Attach the ground lead firmly to the negative (–) battery terminal and power
lead to the positive (+) battery terminal. The voltage drop for the winch
motor must not exceed 10% of the nominal voltage of 24V DC.
•The over-load protector built in the control box shall be manually reset after
reducing the load.
•Always cover the socket with waterproof cap when not in use to prevent
ingress of water or foreign objects.
•Installing ICB control box, it is necessary to install a fuse or battery isolation
switch as additional protection.