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- Page 1 Assembly Instructions Lubrication pump P205 Created on: 31.07.2023 Document no.: 951-171-048-EN Version: Read these instructions before installation or start-up of the product and keep them readily available for later consultation!
- Page 2 The special technical documents were prepared following Annex VII part B. Upon justifiable request, these special technical documents can be forwarded electronically to the respective national authorities. The authorized company for the compilation of the technical documentation is SKF (U.K.) Limited, 2 Canada Close, Banbury, Oxfordshire, OX16 2RT, GBR.
- Page 3 Description of the essential health and safety requirements according to 2006/42/EC, Annex I, which have been applied and fulfilled: Table 1 Appendix to Declaration of Incorporation Piston pumps with reservoir, with/without external motor, without control unit Types: P205, P208, P212, P215, P230, ZPUxx, JM, FF, FB, FK, RA, TA, TB No.: Essential health and safety requirement Applicable:...
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Page 4: Masthead
Training www.skf.com/lubrication We conduct detailed training in order to enable maximum safety and efficiency. We recommend taking advantage of this Berlin Plant training. For further information, contact your authorized SKF Motzener Strasse 35/37 dealer or the manufacturer. 12277 Berlin Germany Tel. -
Page 5: Table Of Contents
6.5 Electrical connection .............. 29 Table of contents 6.6 Connection of the lubrication line ........30 6.7 Filling with lubricant ............... 30 Masthead ....................4 6.7.1 Filling via reservoir cover .......... 30 Table of contents .................. 5 6.7.2 Plastic reservoirs ............30 Safety alerts, visual presentation, and layout ......... -
Page 6: Safety Alerts, Visual Presentation, And Layout
1. Instruction steps: These indicate a chronological sequence Safety alerts, visual of instruction steps. The numbers of the steps are in bold and are followed by a period. If a new activity follows, the presentation, and layout numbering starts again at “1.” –... -
Page 7: Safety Instructions
Only • If protective and safety equipment has to be dismantled, it original SKF spare parts and SKF accessories may be used. must be reassembled immediately after finishing the work, • Any unclear points regarding proper condition or correct and then checked for correct function. -
Page 8: Foreseeable Misuse
1.6 Foreseeable misuse Fig. 1 Any usage of the product other than as specified in this manual Risk of dangerous electrical voltage is strictly prohibited. Particularly prohibited are: (for VAC pumps only) • Use of non-specified consumables, contaminated lubricants, or lubricants with air inclusions. •... -
Page 9: Note On The Type Plate
1.14 Note on Pressure Equipment 1.11 Note on the type plate Directive The type plate provides important data such as the type Due to its performance characteristics, the product does not designation order number, and sometimes regulatory reach the limit values defined in Article 4, Paragraph 1, characteristics. -
Page 10: First Start-Up, Daily Start-Up
possible. Avoid chafe points. Immobilize any moving or detached parts during the work. Adhere to the specified torques. If guards or safety devices need to be removed, they must be reinstalled immediately following conclusion of work and then checked for proper function. Check new parts for compliance with the intended use before using them. -
Page 11: Residual Risks
1.21 Residual risks Table 2 Residual risks Residual risk Possible in lifecycle Avoidance / Remedy Personal injury / property damage due A B C G H K • Unauthorized persons must be kept away. Nobody is to falling of hoisted parts allowed to be present below hoisted parts. -
Page 12: Lubricants
Solid lubricants may only be used after prior consultation with make the selection in consultation with the supplier of the SKF. When solid lubricants are used in lubrication systems, the lubricant. If you have no or little experience in selecting following rules generally apply: lubricants for lubrication systems, please contact us. -
Page 13: Overview, Functional Description
3. Overview, functional Fig. 5 description In the following you will find an overview of the most important functions and equipment features of the pump described in this manual. The pump essentially consists of the following main components: Fig. 4 Main components 5 Pump housing The pump housing is used for installation of the pump. - Page 14 Fig. 6 Fig. 7 Main components 35 Motor Pumps with a follower plate Used to drive the pump. There are different motors, according to the particular version of the pump. 37 Gearbox (concealed) The gearbox reduces the speed of the motor to the required speed of the pump.
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Page 15: Technical Data
The pump element C is designed only for pumping chisel paste. When using chisel paste, observe the relevant information in the “Lubricants” section. Please consult SKF product management before using chisel paste. The nominal delivery rate is based on NLGI 2 lubrication greases at an ambient temperature of + 20 °C and a back pressure of 100 bar on the pump element. - Page 16 Table 4 Technical data for single-range motor Item number 245-13590-1 Motor type B04-03 Parameter Value Rated voltage 500 V +/- 10 % Rated frequency 50 Hz Rated power 0.09 kW Rated speed 1500 rpm Rated current 0.3 A Starting current 2.5 x rated current Efficiency 52 % η...
- Page 17 Table 6 Technical data Parameter Value Blind zone 0-65 mm Sensing range 600 mm Ultrasonic frequency Approx. 400 kHz Sonic frequency 3.7 Hz Resolution 0.18 mm Accuracy ± 1 % Reproducibility ± 15 % Sensing range in centimeters The dark gray areas (A) indicate the range in which the standard reflector (a tube) is reliably detected.
- Page 18 Table 7 Electrical connection Cable colors in accordance with IEC 60757 Brown (BN) Blue (BU) Black (BK) White (WH) D3 / Com Gray (GY) Table 8 Display of the circuit states Parameter Switching points Display of the LEDs D1 (up D2 (up to 10/21) (from 10/21)
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Page 19: Switching Points Of Ultrasonic Sensor
4.1 Switching points of ultrasonic sensor Fig. 9 Switching points for reservoir design XYBU Table 9 Switching points for reservoir design XYBU <Co ntent> Size Material Plastic Plastic Plastic Plastic Plastic 10 l Sheet steel 30 l Sheet steel Item numbers of the sensors: see spare parts NOTE D1 (full signal) always set to 65 mm D2 (low-level signal) set according to the reservoir capacity... -
Page 20: Reservoir Designs
4.2 Reservoir designs The possible reservoir designs for the pumps described in these instructions can be found below (see also the type identification code). To improve the clarity of the illustrations, only the smallest possible reservoir size is shown in each case. The differences between the reservoir designs may not be visible in the illustrations, as the differences lie in the internal structure (e.g. - Page 21 Table 12 Technical data for the low-level signal connection on the reservoir cover Rectangular connector DIN EN 175301-803 The specified enclosure rating of the pump requires the use of SELV / PELV / FELV connection sockets compatible with that enclosure rating, and Enclosure rating (IEC 60529) 3 (signal line connection) corresponding cables.
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Page 22: Tightening Torques
4.3 Tightening torques NOTE If no torques are specified for screw connections, use those specified for the screw size and strength class 8.8. Fig. 12 P205 tightening torques Table 13 Tightening torques <Co ntent> Pump element with housing 25 Nm ± 2.5 Nm Plug screw with housing 20 Nm ±... -
Page 23: Hydraulic Connection Diagram
4.4 Hydraulic connection diagram Fig. 13 Hydraulic connection diagram for P205 Table 14 Designations <Co ntent> 1 = Reservoir 2 = Pump 3 = Check valve P = Pressure line R = Return line... - Page 24 P205 X - M 280 - 10 XY BU - 3 K7 - 380-420.440-480 Type series: P205 Pump for grease and oil Corrosion protection classes: X = C5-M protection period ≥ 15 years The corrosion protection duration is not a warranty period...
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Page 25: Delivery, Returns, Storage
5.5 Storage conditions for products filled 5. Delivery, returns, storage with lubricant 5.1 Delivery For products filled with lubricant, the permitted storage temperature range is: After receipt of the shipment, it must be inspected for any minimum + 5 °C [+41 °F] shipping damage and for completeness according to the maximum... -
Page 26: Assembly
6. Assembly Fig. 16 Observe the safety instructions and the technical data in this manual. Additionally, during assembly pay attention to the following: • Only qualified and authorized technical personnel may install the products described in this manual. • Adhere to safety distances and legal prescriptions on assembly and prevention of accidents. - Page 27 Fig. 19 Fig. 21 5/10/30 liter reservoir, 2-stage gearbox and motor 5/10/30 liter reservoir, 1-stage gearbox and motor Fig. 22 Fig. 20 5/10/30 liter reservoir, 2-stage gearbox and free shaft end 5/10/30 liter reservoir, 1-stage gearbox and free shaft end...
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Page 28: Assembly Holes
6.3 Setting the delivery rate on pump 6.2 Assembly holes element KR < NOTICE NOTE Possible damage to the main machine and The delivery rate of pump element R can be adjusted only the pump when the pump is at a standstill. When delivered, the rate is The assembly holes should be created only on set to full delivery, meaning the setting dimension is non-load-bearing parts of the main machine. -
Page 29: Installing The Pressure Limiting Valve
1. Assemble the required cables in accordance with the 6.4 Installing the pressure limiting valve respective connection diagram or use preassembled cables for the connection. Each pump element must be secured with a pressure limiting 2. Connect plugs with their respective bushes and secure them valve that is suitable for the projected maximum approved against becoming loose using the type of securing method operating pressure of the centralized lubrication system. -
Page 30: Connection Of The Lubrication Line
6.7 Filling with lubricant 6.6 Connection of the lubrication line 6.7.1 Filling via reservoir cover < CAUTION Risk of slipping WARNING Exercise caution when handling lubricants. Crushing hazard Immediately remove and bind any leaked on the rotating stirring paddle. lubricants. Filling through the opening of the reservoir cover is permitted only when the pump is at a standstill NOTICE... -
Page 31: Filling Via Filler Nipple
5. In the case of steel reservoirs, close the reservoir cover (2) and lock it. In the case of plastic reservoirs, install the reservoir cover (2) by turning it clockwise. Filling through the reservoir cover on a sheet steel reservoir 6.8 Filling via filler nipple 6.8.1 Pumps with an ultrasonic sensor 1. -
Page 32: Filling Via The Optional Fill Connection
6.9.2 Pumps without an ultrasonic sensor Fig. 31 1.Unscrew the protective cap (41) on the fill connection (40) by turning it counterclockwise. 2. In the case of steel reservoirs, release the lock, open up the reservoir cover (2), and secure it to prevent it falling closed accidentally. -
Page 33: Initial Filling Of Pumps With A Follower Plate
6.9.3 Initial filling of pumps with a follower Fig. 34 plate NOTE For pumps without grease filling, the space underneath the follower plate must be filled with lubricant prior to first start-up. All further fillings take place exclusively via the filler nipple or the optional fill connection on the pump CAUTION Spring tension... -
Page 34: Accidental Filling With Wrong Lubricant
6.10 Accidental filling with wrong lubricant Proceed as follows if an incorrect lubricant is accidentally filled: 1. Switch off the pump and secure it against being switched back on (lock it out). 2. Remove the lubricant. 3. Clean the reservoir/pump housing and also, if necessary, the piping system. -
Page 35: First Start-Up
7. First start-up In order to warrant safety and function, a person assigned by the operator must carry out the following inspections. Immediately eliminate detected deficiencies. Deficiencies may be remedied by an authorized and qualified specialist only. Table 15 7.1 Inspections before first start-up YES NO □... -
Page 36: Operation
• 20,000 h under axial loading 8. Operation • 40,000 h in all other loading scenarios SKF products operate largely automatically. 9.1.5 Measuring the insulation resistance The activities required during normal operation are largely WARNING limited to inspecting the fill level of pumps without a low-level... -
Page 37: Maintenance
9.2 Maintenance Regular and appropriate maintenance is a prerequisite to detect and clear faults in time. The specific time lines have to be determined, verified at regular intervals and adapted, if necessary, by the operator based on the operating conditions. If needed, copy the table for regular maintenance activities. -
Page 38: Cleaning
< 10. Cleaning WARNING Risk of fatal electric shock 10.1 Basics Cleaning should be carried out in accordance with the operator's Cleaning work may only be performed on own company rules, and cleaning agents and devices and the products that have been de-energized first. When personal protective equipment to be used should likewise be cleaning electrical components, be mindful of the selected in accordance with those rules. -
Page 39: Faults, Causes, And Remedies
11. Faults, causes, and remedies Table 18 Fault table Fault Possible cause Remedy • Power supply to pump interrupted – Main machine is switched off – Pump power cable detached or defective – External fuse defective Pump does not run –... -
Page 40: Repairs
13. Shutdown, disposal 12. Repairs < 13.1 Temporary shutdown WARNING Risk of injury Temporary shutdowns should be done by a course of action to be defined by the operator. At a minimum, the following safety measures must be taken before any 13.2 Permanent shutdown, disassembly repairs: Permanent shutdown and disassembly of the product must be... -
Page 41: Spare Parts
14. Spare parts Spare parts may be used exclusively for replacement of identical defective parts. Modifications with spare parts on existing products are not allowed. Exceptions to this are the pump elements and the optional fill connection. Table 19 14.1 Pump elements Designation Item number Item number... -
Page 42: Gearboxes
Drive, compl. consisting of motor [A] and gearbox [D] 245-13936-1 Drive, compl. consisting of motor [A] and gearbox [E] 245-13937-1 Table 25 14.7 Drive, compl. (free shaft end) Designation Pcs. Item number Figure Drive P205-F070 (gearbox 70:1) 655-28733-1 Drive P205-F280 (gearbox 280:1) 655-28740-1 Drive P205-F700 (gearbox 700:1) 655-28732-1... -
Page 43: Flange Gaskets
Table 26 14.8 Flange gaskets Designation Pcs. Item number Figure Flange gasket for between gearbox and motor or between 306-19714-1 gearbox and free shaft end, 50 x 80 x 0.5 Flange gasket for between between gearbox and pump 306-19713-1 housing, 40 x 70 x 0.5 Table 27 14.9 Reservoir cover Designation... -
Page 44: Grease Port, Plug-In
Table 30 14.12 Grease port, plug-in Designation Pcs. Item number Figure Optional grease port with nipple for quick-release coupling, 995-000-870 for filling with lubricant from below via the lower part of the housing (without filter). Table 31 14.13 Grease port, plug-in Designation Pcs. -
Page 45: Reservoir Assy
Table 33 14.15 Reservoir assy Designation Pcs. Item number Figure 4l XYN Plastic 655-28734-1 5l XYN Sheet steel 655-28735-1 8l XYN Plastic 655-28736-1 4l XYBU Plastic 655-28738-1 5l XYBU Sheet steel 655-28737-1 8l XYBU Plastic 655-28739-1 10l XYBU Sheet steel 655-29325-1 30l XYBU Sheet steel 655-28915-1... -
Page 46: Appendix
15. Appendix 15.1 China RoHS Table Table 34... - Page 48 ® SKF and Lincoln are registered trademarks of the SKF Group. ™ eLube is a trademark of the SKF Group. © SKF Group 2023 Reprint or reproduction of the contents of this information - even in part - is permitted only with SKF's prior written consent.
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