SKF Lincoln P653S User And Maintenance Instructions
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SKF Lincoln P653S User And Maintenance Instructions

Electric operated centro-matic pumps
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User and maintenance instructions
Electric operated Centro-Matic
pumps P653S
24 V DC or 120/230 V AC, 50-60 Hz.
Date of issue
March 2018
Form number
404372
Version
2

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  • Page 1 User and maintenance instructions Electric operated Centro-Matic pumps P653S 24 V DC or 120/230 V AC, 50-60 Hz. Date of issue March 2018 Form number 404372 Version...

  • Page 2: Table Of Contents

    Contents Safety ......Test display of membrane keypad ..19 Explanation of symbols used .

  • Page 3: Safety

    Safety Explanation of signal words for safety Read and carefully observe installation instructions before installing/operating/ troubleshooting assembly. Assembly must be installed, maintained and repaired NOTE exclusively by persons familiar Emphasizes useful hints and with instructions. recommendations as well as information for efficient and trouble-free operation.

  • Page 4: User's Responsibility

    User’s responsibility Safety instructions Exclusion of liability To ensure safe operation of unit, user is Manufacturer of P653S pump will not accept Appropriate use responsible for the following: any liability for damages caused by: Electric Centro-Matic pump P653S has been 1 Pump/system shall be operated only for designed for automatic lubrication of •...

  • Page 5: Operation, Maintenance And Repair

    Operation, WARNING CAUTION   maintenance and Failure to observe safety instructions, Do not use pump in potentially explosive (e. g. touching electrically charged parts applications. repair when pump is opened, or improper handling Failure to comply may result in personal injury or damage to equipment.

  • Page 6: Installation And Maintenance Of Hydraulic Hoses

    Installation and Fig. 1 maintenance of Pump with follower plate hydraulic hoses NOTE Operational safety of P653S pump can only be ensured in case of professional installation and maintenance of hose lines. Lubrication hose lines • must never be subjected to torsion •...

  • Page 7: Description

    Description CAUTION  Use only supply line hose and fittings that are P653S pump is designed for single line appropriate for programmed/set system pressure. parallel Centro-Matic type lubrication systems. Pumps integrated design includes all necessary components to support Pump P653S Centro-Matic lubrication systems: •...
  • Page 8 Identification code P653S pump Code example P653S AS06 Pump mode, basic Reservoir size and configuration 4 = 4 l, transparent plastic 8 = 8 l, transparent plastic 15 = 15 l, transparent plastic 20 = 20 l, transparent plastic X = grease pump L = low level control BO = without follower F = with follower...
  • Page 9 Jumper setting combinations – Centro-Matic pumps Number of pressure Application: Time (TC) or count switches or Low level F1 fault relay; F2 fault relay: Industrial (s) -o: control (CC): transducers control (31) switch to (31) switch to Pump combinations Mobil (m) -x TC: - o;...

  • Page 10: Description Of Operation

    Description of Fig. 3 operation Disassembled pump housing - view from bottom Pump operation Drive • Pump housing consists of the following components: gear motor, final gear drive, three pumping elements connected together by internal passages and vent valve. Pump can be configured with internal pressure switch or transducer.
  • Page 11 Fig. 5 Activated cycle diagram 1.69 in (43 mm) 2.05 in (52 mm) 1 Activated venting element 6 Activated vent lever 7 Cam (driven by motor counterclockwise) Fig. 6 Fig. 7 Fig. 8 Display during braking application of Display during change of moving direction Rotating segmented display during pump motor of pump motor...
  • Page 12 Pump element operation Fig. 10 Pump element († Fig. 13 and Pump element Z7 for internal lubricant crossporting 14, pages 16 and 17) is a single stroke spring-based pump. Motor drives eccentric (1). Eccentric is in constant contact with plunger (2). Compression spring (3) is pushing plunger (2) to open lubricant passage to create vacuum to prime pump with lubricant...

  • Page 13: Pressure Control/Hold Time/Vent Cycle

    Pressure control/hold Pump with internal Holding time (H3) time/vent cycle and external • Holding time H3 will remain until both pressure switch internal and external pressure switches are closed and then vent cycle will take Internal pressure switch will close at place.

  • Page 14: Pump With Internal Pressure Transducer Only

    Pump with internal Possible faults Holding time (H2) – will last for 30 seconds pressure transducer • E1 Fault – a failure to build pressure at only pump within allotted 12 minutes of • At the end of H2, if internal pressure pumping time.

  • Page 15: Vent Cycle

    • E2 Fault – a failure to build pressure at the and spring from pump. Start filling pump. As CAUTION  end of the supply line. soon as grease level starts lifting follower, Make sure there is no air trapped under •...

  • Page 16: Grease Reservoir Full Of Grease

    Fig. 13 Pump without follower plate Switching parts of low-level control for grease (when reservoir is filled). 1 Pivot bracket with round magnet 3 Control cam A Inner orbit of round magnet B Position of pivot bracket (LL not activated) Grease reservoir full •...

  • Page 17: Grease Reservoir Empty

    Fig. 14 Pump without follower plate Switching parts of low-level control for grease (when reservoir is empty). 1 Pivot bracket with round magnet. 2 Low-level switch 3 Control cam C Outer orbit of round magnet D Position of pivot bracket (LL activated) Grease reservoir empty •...

  • Page 18: Keypad And Display

    Keypad and display Membrane keypad Fig. 15 P653S membrane keypad 1 Display 2 Key for acknowledgment of fault indications and changing programming screens 3 Key for triggering additional lubrication cycle and for changing programming values...

  • Page 19: Test Display Of Membrane Keypad

    Test display of Operating mode Fig. 19 membrane keypad Display of a low-level indication • If there is only one segment on in lower right-hand corner, this indicates that ignition switch is open. If ignition switch is Fig. 16 open and right segment is flashing, this indicates a fault condition.

  • Page 20: Malfunctions

    Fig. 20 Fig. 21 Fig. 23 Display of malfunction E1, failure to build Display of malfunction E3, failure to vent Display of holding time. pressure at pump. at pump. E1 fault is a failure to build pressure at E3 fault is failure to vent at pump. pump.
  • Page 21 Fig. 25 Operator key to trigger additional lubrication cycle. To trigger additional lubrication cycle via pushbutton, press button for 2 seconds. Fig. 26 Operator key to acknowledge fault. NOTE Existing fault signals († Fig. 19 to 26, page 19) must be acknowledged before triggering an additional lubrication cycle.
  • Page 22 Factory settings for parameters Programming steps Factory setting Description Pause time – 0 to 59 hours Pause time – 0 to 59 minutes Output of both fault relays NO (normally open) NC (normally closed) Two options for signalling a fault o1 (Option 1) F1 relay contact a) Low-level fault will cause F1 contact to repeatedly open and close.

  • Page 23: Acknowledge Fault

    Acknowledge fault To acknowledge malfunction Display Press • Flashing display changes into continuous light by pressing button (acknowledging). By acknowledging fault < 2 sec. signal, flashing E1, E2, E3, E4 or LL changes into permanent light. • Messages that have been acknowledged but not yet remedied will flash again after pump is switched off and on again.

  • Page 24: Program Pump

    Program pump Step 1 Step 2 Programming mode: Display Display Pump with pressure switch Function Key for modifying Press Press parameters in pro- gramming step Function > 4 sec. Key for switching to next programming step Setting of pause time P1 (hours) P1: Setting of hours NOTE and P2 (minutes)
  • Page 25 Step 3 Step 4 Display Display Press Press Display Display Press Press P2: Setting minutes P4: Programming of output signal for both Press button, so that P2 appears in alarm relays. Default setting on printed display. circuit board for alarm contacts is switching When releasing button, currently set to battery minus.
  • Page 26 Step 5 Step 6 P5: Two options for signalling a fault condition with alarm relays F1 and F2. Press button so that P5 appears in display. Display Display o1 (Option 1) P4 is set to default of normally open. F1 relay contact a) Low-level fault will cause F1 contact to repeatedly open and close.

  • Page 27: Programming Mode: Pump With Pressure Transducer

    Programming mode: Step 7 Pump with pressure transducer Display Complete steps 1 through 6 of pump with pressure switch Press P7: Programs setting of where internal pressure transducer will close. This is the maximum pressure that pump can reach. Factory setting is 3 500 psi (240 bar).
  • Page 28 Step 9 Step 8 Display Display Press Press Display Complete programming Press button. P - is displayed. Press NOTE Always carry out programming completely in order to save new values. • Press additional lubrication to complete NOTE programming and to save entered P8 programming parameter only appears if pump has external pressure transducer parameters.

  • Page 29: Review Of Pump Parameters

    Review of pump Operating mode parameters Display 12 . - (hours) Display Display after one sec. NO - Both relay contacts are normally open Display after one sec. . 30 - (minutes) Display after one sec. o2 - Option 2 - How F1 and F2 will signal a fault.
  • Page 30 Display Will only appear if pump has internal and external pressure transducer. Setting where external transducer will open. after one sec. Display External pressure transducer will open at 900 psi (62 bar). after one sec. Display Indicates software version. Next two displays will indicate software version.

  • Page 31: Specifications

    Specifications Electrical data for DC pump Pump elements K7 Incoming voltage 24 V DC -20%/+30% Piston diameter 7 mm Maximum current 10 A Number of pumping elements 3 (connected together) External fuse 10 A (time delay) Reverse polarity protection Tightening torques Current draw with ignition switch open* 25 mA Install pump...

  • Page 32: Connections For 24 V Dc 653 Pump

    Diagram 1 Connections for 24 V DC 653 pump Internal Display 0.5 to 4.5 V Pressure Ignition Neutral (if used) transducer Signal switch switch Black Pressure – switch Pump on light Yellow 5 External Keypad Manual Green Lube 0.5 to 4.5 V Pressure transducer Signal...

  • Page 33: Connections For 110-120 V Ac 50/60 Hz 653 Pump

    Diagram 2 Connections for 110 – 230 V AC 50/60 Hz 653 pump Black Black 3 A fuse White Blue Neutral grounding 24 V DC Green/yellow wire Green Brown 24 V DC Internal 30 31 Machine 0.5 to 4.5 V Pressure switch Signal...

  • Page 34: Jumper Settings For 653 Pump Pcb

    Diagram 3 Jumper settings for 653 pump PCB TC – Time control S – Industrial (AC) F1 Fault relay for low level CC – N/A M – Mobile (DC) F2 Fault relay for pressure W/ jumper – Mobile W/O jumper - Time control 30 Relay contact switched to 24 V DC W/O jumper –...

  • Page 35: P653S Pump

    Diagram 4 Centro-Matic system schematic with P653S pump To bearings To atmosphere End of line P.S. or P.T. optional P.S. P.T. P653S pump To bearings 1 Pumping housing (3 pump elements) NOTE 2 Motor For proper operation of Centro-Matic 3 Controller, key board with display systems, vent pressure before next lubrication cycle at end of line should be: 4 Internal pressure switch (P.S.) or...

  • Page 36: List Of Lubricants

    List of lubricants Lubricants Lincoln recommends on basis of NOTE manufacturer’s data sheet (see following Manufacturer of centralized lubrication tables) can be used in Lincoln’s lubrication system can accept no liability for: systems up to indicated minimum delivery • damages due to use of greases that are temperature.
  • Page 37 Proven lubricants (continued) Lubricant recommendations based on manufacturer’s data sheet Manufacturer Designation Thickener Minimum operating temerature Agip F1 grease 24 5 °F (–15 °C ) Aral Multipurpose grease Li-12-OH-stearat 5 °F (–15 °C ) Aral Multipurpose grease ZS 1/2 Li/Ca –4 °F (–20 °C) Avialith 2 EP Li-12-OH-stearat...
  • Page 38 Proven lubricants (continued) Biodegradable lubricants Proven lubricants Manufacturer Designation Thickener Minimum operating temerature Aral Aralub BEB EP 2 Li/Ca –13 °F (–25 °C) Biogrease EP 2 Li/Ca –13 °F (–25 °C) Fuch-Lubritech Stabyl ECO EP 2 Li/Ca –13 °F (–25 °C) Lubricant recommendations based on manufacturer’s data sheet Manufacturer Designation...

  • Page 39: Dimensions

    Fig. 27 Dimensions - P653S: 4 l reservoir 0.433 in (11 mm) 5.85 in (174 mm) 7.1 in (180 mm) 9.25 in (235 mm) 9.45 in (240 mm) Reservoir with follower plates: AC / A1 = 19.3 in (490,5 mm) Reservoir with follower plates: DC / A1 = 18.5 in (470,5 mm) Reservoir with stirring paddle: AC / A2 = 17.1 in (436 mm)
  • Page 40 Fig. 28 Dimensions, P653S, 8 l reservoir 0.433 in (11 mm) 6 in (154,5 mm) 7 in (180 mm) 9 in (235 mm) 9.5 in (240 mm) Reservoir with follower plates: AC / B1 = 22.7 in (577 mm) Reservoir with follower plates: DC / B1 = 21.9 in (557 mm) Reservoir with stirring paddle: AC / B2 = 21.1 in (536 mm) Reservoir with stirring paddle: DC / B2 = 20.3 in (516 mm)
  • Page 41 Fig. 29 Dimensions, P653S, 15 l reservoir 6.3 in (160 mm) 0.41 in (10,4 mm) 21.67 in (550,5 mm) 0.43 in (11 mm) 6 in (154,5 mm) 7 in (180 mm) 9.25 in (235 mm) 9.5 in (240 mm) Reservoir with follower plates: AC / C1 = 32.7 in (834 mm) Reservoir with follower plates: DC / C1 = 32 in (814 mm) Reservoir with stirring paddle: AC / C2 = 30.6 in (778 mm) Reservoir with stirring paddle: DC / C2 = 29.8 in (758 mm)
  • Page 42 Fig. 30 Dimensions, P653S, 20 l reservoir 6.3 in (160 mm) 0.4 in (10,4 mm) 27 in (685,5 mm) 0.43 in (11 mm) 6 in (154,5 mm) 7 in (180 mm) 9 in (235 mm) 9.5 in (240 mm) Reservoir with follower plates: AC / D1 = 38.1 in (969,5 mm) Reservoir with follower plates: DC / D1 = 37.3 in (949,5 mm) Reservoir with stirring paddle: AC / D2 = 35.9 in (914 mm) Reservoir with stirring paddle: DC / D2 = 35.1 in (894 mm)

  • Page 43: Refill And Maintenance

    Refill and CAUTION  maintenance Do not exceed maximum fill mark when filling reservoir with large output fill or refill pump. Risk of reservoir bursting if overfilled. Failure to comply may result in personal injury or damage to equipment. CAUTION ...
  • Page 44 Fig. 31 Pump mounting template 7.08 in (179,83 mm) Pump mounting 8.19 in plate (208 mm) edge pump 1.437 in (36,5 mm)
  • Page 45 Troubleshooting Mode of failure Solution Pump motor does not run. No green right corner segment lit on Check power supply and fuses. display († Fig. 16, page 19). Pump does not deliver lubricant but runs if manual lube Connect ignition or machine switch per electrical schematic on switch (3) is pushed (†...
  • Page 46 Fig. 32 Pump without follower 56 or 67...
  • Page 47 Fig. 33 Pump with follower...
  • Page 48 P653S Pump with follower (housing and reservoir – Parts list) Item Description Part no. Qty. Item Description Part no. Qty. Housing 316-16443-1 Reservoir, 4 l w/ vent tube and labels 545-33045-1 Motor, drive 24 V DC 275702 Reservoir, 8 l w/ vent tube and labels 545-33044-1 Intermediate bottom 445-71524-1...
  • Page 49 Fig. 34 Pump without follower 56 or 67 37 or 55...
  • Page 50 Fig. 35 Pump without follower...
  • Page 51 P653S Pump without follower (housing and reservoir – Parts list) Item Description Part number Qty. Item Description Part number Qty. Housing 316-16495-1* 1 Proximity switch 234-10423-6 Motor, drive 24 V DC 275702 Stirring paddle assembly 545-33093-1 Intermediate bottom 445-71524-1 Screw, hex, 8.8 M6 x 40c 200-12000-3 Pinion gear, drive 275557...

  • Page 52: Ce Certification

    The partly completed machinery must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with the previsions of machinery directive 2006/42/EC and any other applicable directives. EC-Representative SKF Lubrication Systems Germany GmbH Heinrich-Hertz-Str. 2-8 DE - 69190 Walldorf...
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  • Page 56: Warranty

    | lincolnindustrial.com ® SKF and Lincoln are registered trademarks of the SKF Group. © SKF Group 2018 The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written permission is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained herein.

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