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Summary of Contents for SKF Lincoln P205
- Page 1 Assembly instructions Lubrication pump P205 following machinery directive 2006/42/EC for multi-line lubrication systems LINCOLN LINCOLN LINCOLN LINCOLN LINCOLN 951-171-048-EN Version 02 30/11/2018...
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Page 2: Ec Declaration Of Incorporation Acc. To Machinery Directive 2006/42/Ec
EC Declaration of incorporation EC Declaration of incorporation acc. to machinery directive 2006/42/EC The manufacturer, SKF Lubrication Systems Germany GmbH, Walldorf Facilities, Heinrich-Hertz-Str. 2-8, DE - 69190 Walldorf, hereby declares that the partly completed machinery Designation: Electrically driven pump to supply lubricant within a centralized lubrication system... -
Page 3: Legal Disclosure
○ Intent or negligence Warranty Berlin Facilities The instructions do not contain any informa- ○ Use of non-original SKF spare parts Motzener Straße 35/37 tion on the warranty. This can be found in ○ Faulty planning or layout of the central- 12277 Berlin our general terms and conditions. -
Page 4: Table Of Contents
Table of contents Table of contents EC Declaration of incorporation acc. to machinery directive 2006/42/EC ...2 Legal disclosure ...................3 Explanation of symbols, signs and abbreviations ........7 1.19 Initial commissioning / daily start-up ..........15 Safety instructions .................9 1.20 Cleaning ....................15 General safety instructions ..............9 1.21 Residual risks ..................16 General behaviour when handling the product ........ - Page 5 Table of contents Delivery, returns, and storage ............ 31 6.8.2 Filling via the reservoir lid of sheet steel reservoirs ......46 Delivery ....................31 6.8.3 Filling via filler fitting ................47 Returns ....................31 6.8.4 Filling via filler fitting ................48 Storage ....................31 6.8.5 Filling via the optional filling connection ..........49 Corrosion protection ................31 Initial start-up ................
- Page 6 Table of contents 10.4 Maintenance of the motors..............55 10.4.1 Motor bearings ..................55 10.5 Measurement of the insulation resistance ........56 10.6 Visual inspections .................57 Troubleshooting ................58 Repairs ..................60 12.1 Check pump element and replace pressure control valve....60 Shutdown and disposal ............... 61 13.1 Temporary shutdown ................61 13.2...
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Page 7: Explanation Of Symbols, Signs And Abbreviations
Explanation of symbols, signs and abbreviations Explanation of symbols, signs and abbreviations The following abbreviations may be used within these instructions. Symbols within safety notes mark the kind and source of the hazard. General warning Dangerous electrical voltage Risk of falling Hot surfaces Unintentional intake Crushing hazard... - Page 8 Explanation of symbols, signs and abbreviations Abbreviations and conversion factors regarding °C degrees Celsius °F degrees Fahrenheit approx. approximately Kelvin ounce i.e. that is Newton fl. oz. fluid ounce poss. possibly hour inch if appl. if applicable second pounds per square inch incl.
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Page 9: Safety Instructions
1. Safety instructions 1. Safety instructions 1.1 General safety instructions 1.2 General behaviour when handling the product ○ The owner must ensure that safety infor- ○ The product may be used only in aware- ○ Responsibilities for different activities mation has been read by any persons en- trusted with works on the product or by ness of the potential dangers, in proper must be clearly defined and observed. -
Page 10: Intended Use
1. Safety instructions 1.3 Intended use 1.6 Prohibition of certain activities ○ to supply, transport, or store hazardous Supply of lubricants within a centralized lu- Due to potential sources of faults that may substances and mixtures in accordance brication system following the specifications, not be visible or due to legal regulations with annex I part 2-5 of the CLP regula- technical data and limits stated in these... -
Page 11: Notes Related To The Ce Marking
1. Safety instructions 1.8 Notes related to the CE marking 1.9 Inspections prior to delivery CE marking is effected following the require- The following inspections were carried out ments of the applied directives: prior to delivery: ○ 2014/30/EU ○ Safety and functional tests Electromagnetic compatibility ○... -
Page 12: Markings On The Product
1. Safety instructions 1.12 Notes related to the type identiica- 1.11 Markings on the product SKF Lubrication Systems Germany GmbH tion plate Model: P205 -xxx-xxx-xxx-xxx P. No.: xxxxxxxxxxxxxxxx S. No.: xxxxxxxxxxxxxxxx The type identification plate states important Warning of unintended intake by characteristics such as type designation, or- U &... -
Page 13: Persons Authorized To Operate The Pump
1. Safety instructions 1.14 Brieing of external technicians 1.13 Persons authorized to operate the 1.16 Operation pump The following must be observed during com- Prior to commencing the activities, external missioning and operation: technicians must be informed by the opera- 1.13.1 Operator ○... -
Page 14: Transport, Installation, Maintenance, Malfunctions, Repair, Shutdown, Disposal
Do not damage lines and charging, if necessary will be integrated, must be depressur- cables when drilling. Changes to SKF ized and secured against unauthorized ○ Carry out works on electrical components products are prohibited. This includes... -
Page 15: Initial Commissioning / Daily Start-Up
1. Safety instructions 1.19 Initial commissioning / daily start-up 1.20 Cleaning ○ Risk of fire and explosion when using ○ All components used must be designed Ensure that: inflammable cleaning agents Only use ○ All safety devices are completely available according to the maximum operating non-flammable cleaning agents suitable pressure and the maximum respectively... -
Page 16: Residual Risks
1. Safety instructions 1.21 Residual risks Residual risk Possible in life cycle Prevention/ remedy Personal injury/ material damage due to Keep unauthorized persons away. No people may remain under suspended loads. Lift A B C G H K falling of raised parts parts with adequate lifting devices. -
Page 17: Lubricants
This may have unforeseeable order to avoid this, always use ○ Noise minimisation effects on the usability and lubricants tested by SKF. therefore on the function of the ○ protection against contamination or centralized lubrication system. penetration of foreign objects ○... -
Page 18: Selection Of Lubricants
Technical data. tems (e.g. "bleeding"). and design their centralized lubrication system. Please contact SKF. if you have further ques- tions regarding lubricants. You will avoid possible downtimes through damage to your machine or system or damage to the centralized lubrication system. -
Page 19: Solid Lubricants In Lubrication Greases
2.Lubricants 2.6 Solid lubricants in lubrication gre- ases 2.6.1 Chisel pastes Calcium hydroxide With regard to the different solid lubricants, Chisel pastes containing calcium hydroxide NOTICE please observe the following: are likely to harden strongly, what may result in a downtime of the centralized lubrication Graphite Damage to the superior machine system... -
Page 20: Overview, Functional Description
3. Overview, functional description 3. Overview, functional description Overview, functional description Fig. 1 1 Reservoir The lubricant is stored in the reservoir. De- pending on the pump version there are differ- ent types of reservoirs and reservoir sizes. 1.1 Reservoir lid Serves as a protection against contamination of the lubricant. - Page 21 3. Overview, functional description Overview, functional description Fig. 2 2 Pump housing The pump housing serves to mount the pump. The pump housing accommodates the pump elements, the filler fittings as well as the shaft to drive the stirring paddle and the pump elements.
- Page 22 3. Overview, functional description Overview, functional description Fig. 3 15 Motor Serves to drive the pump. Depending on the pump version there are different types of motors. 16 Gear (hidden) The gear reduces the motor speed to the nec- essary speed of the pump. LINCOLN 17 Ultrasonic sensor Serves to monitor the filling level in the res-...
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Page 23: Technical Data
4 Technical data 4. Technical data 4.1 General technical data Operating pressure 350 bar max. Weight of the empty pump Number of pump elements max. 5 4 l reservoir approx. 10.5 kg Direction of rotation clockwise 5 l reservoir approx. 10.5 kg sound pressure level <... -
Page 24: Technical Data Of The Motors
4 Technical data 4.2 Technical data of the motors Part number Type of motor 245-13590-1 B04-03 Rated voltage V AC Operating mode Design B14/18 Rated frequency Size Rated power 0.09 Degree of protection Rated speed 1500 Insulation class Nominal current 0.3 A Flange Starting current... -
Page 25: Ratios And Speeds
4 Technical data 4.4 Hydraulic connection diagram 4.3 Ratios and speeds 1 = Reservoir Pumps with free shaft ends 2 = Pump When choosing an adequate motor, the follow- 700:1 3 = Check valve ing speeds must be adhered to 280:1 4 = Pressure control valve Lubrication grease min. -
Page 26: Technical Data Of The Ultrasonic Sensor
4 Technical data 4.5 Technical data of the ultrasonic sensor Blind zone 0 - 65 mm Switching point Indication by LED Switching states Scanning range limit 600 mm Ultrasonic frequency approx. 400 kHz High-level indication (D1) Switching frequency 3.7 Hz Area between high- and pre- green red Resolution... -
Page 27: Switch Points In Case Of Reservoir Versions Xybu
4 Technical data 4.5.1 Switch points in case of reservoir versions XYBU D1 (high-level indication) set to 65 mm always D2 (low-level indication) set according to the reservoir size D3 (pre-low-level indication) set to 10 mm above low-level indication always. 4 l Plastic reservoir 4 l Plastic reservoir Part numbers of... -
Page 28: Reservoir Versions
4 Technical data 4.6 Reservoir versions In the following you find the possible reservoir variants of the pumps described in these instructions (also see type identification code). For a better representation only the smallest possible reservoir size will be depicted always. In the figures the different reservoir variants may not ü... -
Page 29: Tightening Torques
4 Technical data 4.7 Tightening torques Pump element with housing 25 Nm ± 2.5 Nm Closure screw with housing 20 Nm ± 0.2 Nm Pressure control valve 6 Nm ± 0.6 Nm Lubrication fitting 10 Nm ± 0.1 Nm Ultrasonic sensor 1,5 Nm ±... -
Page 30: Type Identification Code
4 Technical data 4.8 Type identiication code The type identification code facilitates selection/ identification of important features of the product. For the type identification code of the respective prod- uct, see the type identification plate on the pump. P 2 0 5 0 7 0 - X Y N K 5 - 380 - 420, 440-480... -
Page 31: Delivery, Returns, And Storage
5.1 Delivery 5.3 Storage 5.4 Corrosion protection After receipt of the shipment, check the SKF products are subject to the following The corrosion protection (e. g. on the inside shipment for damage and completeness storage conditions: of the sheet metal reservoirs) should be according to the shipping documents. -
Page 32: Storage Temperature Range
5 Delivery, returns, and storage 5.6 Storage temperature range • Let the pump run until new lubricant 5.7.1 Storage period of up to 6 months ○ In case of parts not filled with lubricant leaks from the divider bar The filled products can be used without hav- the admissible storage temperature ing to take further measures. -
Page 33: Installation
6 Installation 6. Installation 6.2 Place of installation 6.1 General information ○ Possibly existing visual monitoring de- Protect the product against humidity, dust Only qualified technical personnel may install vices, e.g. pressure gauges, MIN/MAX and vibrations and install it in an easily ac- the products described in these Instructions. -
Page 34: Mechanical Connection
6 Installation 6.3 Mechanical connection 6.3.1 Minimum assembly dimensions Ensure sufficient space for maintenance work or for attachment of further components to build a centralized lubrication system to the pump by leaving a free space of at least 100 mm into each direction in addition to the stated dimensions. 4/ 8 l reservoir, single-stage gear and motor Fig. - Page 35 6 Installation 5/ 10/ 30 l reservoir, single-stage gear and free shaft end Fig. 7 5/ 10/ 30 l reservoir, single-stage gear and motor Fig. 6 Ø 335 Ø 335 Ø 221 Ø 221 Ø 178 Ø 178 Ø 12h9 ~220 951-171-048 Version 02...
- Page 36 6 Installation 4/ 8 l reservoir, two-stage gear and motor Fig. 8 Ø 230 951-171-048 - 36 - Version 02...
- Page 37 6 Installation 4/ 8 l reservoir, two-stage gear and free shaft end Fig. 9 Ø 230 Ø 12h9 951-171-048 Version 02 - 37 -...
- Page 38 6 Installation 5/ 10/ 30 l reservoir, two-stage gear and motor Fig. 10 Ø 335 Ø 221 Ø 178 951-171-048 - 38 - Version 02...
- Page 39 6 Installation 5/ 10/ 30 l reservoir, two-stage gear and free shaft end Fig. 11 Ø 335 Ø 221 Ø 178 Ø 12h9 951-171-048 Version 02 - 39 -...
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Page 40: Installation Bores
6 Installation 6.3.2 Installation bores Installation bores Fig. 12 NOTICE Damage to the pump Fastening may not be done on two parts moving against one another (machine bed and machine assembly). The product is fastened to the 4 mounting bores (7). Drill the mounting bores on non load-bearing parts only. -
Page 41: Electrical Connection
6 Installation Electrical connection, Fig. 13 6.4 Electrical connection WARNING Electric shock Before carrying out any works on electrical components, an electrician must disconnect the product from the power supply. LINCOLN Electrical connection must be carried out according to the prescriptions of DIN IEC 60364-1 / VDE 0100. -
Page 42: Adjusting The Output Volume On The Pump Element Kr
6 Installation Adjusting the output volume on pump element R Fig. 14 6.5 Adjusting the output volume on the pump element KR The output of pump element R can be adjusted only while 0,18 the pump is idle. Factory 0,16 setting is full supply, i.e. -
Page 43: Mount Pressure Control Valve
6 Installation Mounting the pressure control valve Fig. 15 6.6 Mount pressure control valve Protect each pump element by means of a pressure control valve suitable for the planned maximum admissible operating pressure of the centralized lubrication system. To carry out the assembly proceed as follows: •... -
Page 44: Lubrication Line Connection
6 Installation 6.7 Lubrication line connection ○ The lubricant flow should not be impeded Observe the following installation instruc- CAUTION tions for safe and smooth operation. by the installation of sharp elbows, angle valves, gaskets protruding to the inside, ○ Use clean components and filled lubrica- Risk of falling or cross-section changes (big to small). -
Page 45: Filling With Lubricant
6 Installation 6.8 Filling with lubricant Filling via the reservoir lid of plastic reservoir Fig. 16 6.8.1 Filling via the reservoir lid of plastic reservoirs WARNING Crushing hazard on the rotating stirring paddle. Fill- ing the reservoir via the reservoir lid is allowed only while pump is shut down. -
Page 46: Filling Via The Reservoir Lid Of Sheet Steel Reservoirs
6 Installation 6.8.2 Filling via the reservoir lid of Filling via the reservoir lid of sheet metal reservoirs Fig. 17 sheet steel reservoirs WARNING Crushing hazard on the rotating stirring paddle. Fill- ing the reservoir via the reservoir lid is allowed only while pump is shut down. -
Page 47: Filling Via Filler Fitting
6 Installation 6.8.3 Filling via iller itting Filling via filler fitting Fig. 18 • Pumps with ultrasonic sensors • Connect filling connection of filler pump with filler fitting (4) • Switch on filler pump and fill reservoir until both LEDs of the ultrasonic sensor are lighting red (high-level indication) •... -
Page 48: Filling Via Filler Fitting
6 Installation 6.8.4 Filling via iller itting Filling via filler fitting Fig. 19 Pumps without ultrasonic sensors • For sheet steel reservoirs: Open lock- ing and and reservoir lid (1.1) and pro- tect against being shut accidentally. For plastic reservoirs: Remove reser- voir lid (1.1) anticlockwise. -
Page 49: Filling Via The Optional Filling Connection
6 Installation 6.8.5 Filling via the optional illing Filling with lubricant via optional filling connection Fig. 20 connection Pumps with ultrasonic sensors: • Unscrew protective cap (20.1) from fill- ing connection (20) anticlockwise • Connect filling connection of filler pump with filler fitting (4) •... - Page 50 6 Installation Filling with lubricant via optional filling connection Fig. 21 Pumps without ultrasonic sensors: • Unscrew protective cap (20.1) anticlockwise • Connect filling connection of filler pump with filler fitting (20) • For sheet steel reservoirs: Open lock- ing and and reservoir lid (1.1) and pro- tect against being shut accidentally.
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Page 51: Initial Start-Up
7 Initial start-up 7. Initial start-up In order to warrant safety and function, a person assigned by the operator must carry out the following inspections. Immediately eliminate detected deficiencies. Deficiencies may be remedied by an authorized and qualified specialist only. Start-up check list 7.1 Inspections prior to initial start-up Electrical connection carried out correctly. -
Page 52: Operation
8 Operation 8. Operation SKF products operate automatically to the greatest possible extent. Basically, activities during standard opera- tion are limited to the control of the filling level of pumps without low-level indication and the timely refilling of lubricant. 8.1 Reill lubricant... -
Page 53: Cleaning
• Thorough cleaning of all outer surfaces uct will be required. Thoroughly remove residues with a damp cloth To do so, contact the SKF Customer Service. of cleaning agents from the Make sure to keep the reser- product and rinse off with clear 9.4 Cleaning of the ultrasonic sensor... -
Page 54: Maintenance
10 Maintenance Maintenance Regular and appropriate maintenance is 10.1 Pump maintenance 10.3 Maintenance of the ultrasonic a prerequisite to detect and clear faults in sensor time. The pump is mainly maintenance-free. However, the following parts should be in- The ultrasonic sensor is free of maintenance. spected and, if necessary, replaced by new WARNING parts at regular intervals:... -
Page 55: Maintenance Of The Motors
10 Maintenance 10.4 Maintenance of the motors Motor maintenance chart As individual operating conditions cannot be Activity Interval / deadline defined by us for all applications, the listed according to the degree of contamination during the time lines represent a general advice for Check the airways and surfaces application. -
Page 56: Measurement Of The Insulation Resistance
10 Maintenance 10.5 Measurement of the insulation resistance WARNING Electric shock Do not touch the terminals when measuring the insulation resist- ance. Wear insulating gloves. Ob- serve the manual of the insulation measurement device. NOTICE Damage to the motor The voltage applied for the insulation test must not exceed 500 V. -
Page 57: Visual Inspections
10 Maintenance 10.6 Visual inspections The specific timelines have to be determined, verified at regular intervals and adapted, if necessary, by the operator based on the operating conditions. If needed, copy the table for regular maintenance activities. Checklist Maintenance Visual inspections Activity to be done Electrical connection carried out correctly. -
Page 58: Troubleshooting
11 Troubleshooting Troubleshooting Fault table 1 Fault Possible cause Remedy Pump does not run Power supply to pump interrupted Check whether one of the indicated faults is present and rem- edy it in the frame of responsibilities. - Superior machine is switched off - Connection cable of pump is loose or defective Faults outside of your own responsibility have to be reported to your superior to initiate further measures. - Page 59 11 Troubleshooting Fault table 2 Fault Possible cause Remedy Blockade, fault within the centralized lubrication system Defective check valve Defective pressure relief valve Check whether one of the indicated faults is present and rem- edy it in the frame of responsibilities. Suction bore of pump element is clogged Close pump element Pump runs...
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Page 60: Repairs
12 Repairs Repairs 12.1 Check pump element and replace Replace pump element Fig. 22 WARNING pressure control valve. Risk of injury The characteristics of the new Before carrying out any repair work, pump element must correspond take at least the following safety to the characteristics of the pump measures: element to be replaced. -
Page 61: Shutdown And Disposal
13 Shutdown and disposal Shutdown and disposal 13.1 Temporary shutdown 13.3 Disposal Countries outside the European Union Temporarily shut the system down by: Countries within the European Union The disposal has to be done according to the ○ Switching off the superior machine Disposal should be avoided or minimized valid national regulations and laws of the wherever possible. -
Page 62: Spare Parts
14 Spare parts Spare parts The spare parts assemblies may be used exclusively for replacement of identical defective parts. Modifications with spare parts on existing products are not allowed. Exceptions to this are the pump elements and the optional filling connection. Fig. -
Page 63: Closure Screw M22 X 1,5
14 Spare parts 14.3 Closure screw M22 x 1,5 Fig. 25 Designation Qty. Part number Closure screw M22x 1,5 including gasket 519-60445-1 Serves to close an unneeded outlet, e.g. if a pump element is removed. 14.4 Ultrasonic sensors Fig. 26 Designation Qty. -
Page 64: Motors
14 Spare parts 14.5 Motors Fig. 27 Designation Qty. Part number A Single-stage motor 290- 500 V AC 50 Hz 245-13590-1 B Multi-range motor 380 - 420 V AC 50 Hz / 440-480 V AC 60 Hz 245-13989-2 14.6 Gear Fig. -
Page 65: Drive Assy (Free Shaft End)
14 Spare parts 14.8 Drive assy (free shaft end) Fig. 29 G / H Designation Qty. Part number Drive P205-F070 (gear 70:1) 655-28733-1 Drive P205-F280 (gear 280:1) 655-28740-1 Drive P205-F700 (gear 700:1) 655-28732-1 14.9 Flange seals Fig. 30 Designation Qty. Part number Flange seal for gear / motor or gear / free shaft end 50 x 80 x 0.5 306-19714-1... -
Page 66: Reservoir Assy
14 Spare parts Fig. 32 14.11 Reservoir assy 655-28734-1 655-28735-1 Designation Qty. Part number Plastic 655-28734-1 LINCOLN Sheet steel 655-28735-1 LINCOLN Plastic 655-28736-1 XYBU Plastic 655-28738-1 655-28736-1 655-28738-1 XYBU Sheet steel 655-28737-1 LINCOLN XYBU Plastic 655-28739-1 LINCOLN XYBU Sheet steel 655-29325-1 XYBU Sheet steel... - Page 67 Notes...
- Page 68 SKF Lubrication Systems Germany GmbH Walldorf Facilities Heinrich-Hertz-Str. 2-8 DE - 69190 Walldorf Phone: +49 (0) 6227 33-0 Fax: +49 (0) 6227 33-259 e-mail: Lubrication-germany@skf.com www.skf.com/lubrication 951-171-048-EN Version 02 30/11/2018...
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