SKF LINCOLN P203 Original Assembly Instructions
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SKF LINCOLN P203 Original Assembly Instructions

SKF LINCOLN P203 Original Assembly Instructions

Lubrication pump for multi-line lubrication systems dc versions without pcb
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Lubrication pump P203
for multi-line lubrication systems
DC versions without PCB
LINCOLN
951-171-021-EN
Version 02
21/05/2021
LINCOLN
LINCOLN
LINCOLN
Original Assembly Instructions
following machinery directive 2006/42/EC
LINCOLN
EN

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Summary of Contents for SKF LINCOLN P203

  • Page 1 Original Assembly Instructions Lubrication pump P203 following machinery directive 2006/42/EC for multi-line lubrication systems DC versions without PCB LINCOLN LINCOLN LINCOLN LINCOLN LINCOLN 951-171-021-EN Version 02 21/05/2021...

  • Page 2: Original Ec Declaration Of Incorporation Following Machinery Directive 2006/42/Eg, Annex Ii, Part 1 B

    Original EC Declaration of incorporation following machinery directive 2006/42/EG, annex II, part 1 B SKF Lubrication Systems Germany GmbH, Heinrich-Hertz-Str. 2-8, DE - 69190 Walldorf hereby declares at its sole responsibility that the partly completed machinery complies with the essential health and safety requirements of the Machinery Directive 2006/42/EC, Annex I, marked in the Annex to the EC Decla- ration of Incorporation as applicable and fulfilled at the time of placing on the market.

  • Page 3: Original Uk Declaration Of Incorporation According To The Supply Of Ma- Chinery (Safety) Regulations 2008 No. 1597 Annex Ii

    Annex VII part B. Upon justifiable request, these special technical documents can be forwarded electronically to the respective na- tional authorities. The authorized company for the compilation of the technical documentation is SKF (U.K.) Limited, 2 Canada Close, Banbury, Oxfordshire, OX16 2RT, GBR.
  • Page 4 Annex to the declaration of incorporation following 2006/42/EC, annex II, no 1 B Description of the essential health and safety requirements according to 2006/42/EC, Annex I, which have been applied and complied with. Any basic health and safety requirements not listed here are not relevant to this product. No.: Basic safety and health requirements Applicable:...
  • Page 5 Annex to the declaration of incorporation following 2006/42/EC, annex II, no 1 B No.: Basic safety and health requirements Applicable: Complied with: 1.5.8 Noise 1.5.11 External radiation 1.5.13 Emission of hazardous materials and substances 1.5.15 Risk of slipping, tripping and falling Maintenance 1.6.1 Machinery maintenance...

  • Page 6: Legal Notice

    12277 Berlin Yartsevskaya Street, 19, Block A Floor 7 ○ Intent or negligence Germany Copyright ○ Use of non-original SKF spare parts Phone +49 (0)30 72002-0 © Copyright SKF Fax +49 (0)30 72002-111 ○ Faulty planning or layout of the central- All rights reserved.

  • Page 7: Table Of Contents

    Table of contents Table of contents Original EC Declaration of incorporation following machinery directive 2006/42/EG, annex II, part 1 B ..............2 Original UK Declaration of incorporation according to the Supply of Ma- chinery (Safety) Regulations 2008 No. 1597 Annex II ..................3 1.22 Emergency stopping ................16 Legal notice ....................6...
  • Page 8 Table of contents Functioning principle of the intermittent low-level indication ..31 Mechanical connection .................45 Limits of use of the intermittent low-level indication .......32 6.3.1 Minimum assembly dimensions ............45 Processing of the low-level signals in case of external controller 6.3.2 Installation bores ..................48 and monitoring of the pump ..............33 Electrical connection ................50 4.7.1...
  • Page 9 Table of contents Maintenance ................64 14.12 Reservoir lid ...................72 14.11 Screw cap....................72 Troubleshooting ................65 14.13 Connection sockets and cable .............73 Repairs ..................66 Electrical connections ..............74 12.1 Replace pump element and pressure control valve ......66 15.1 Cable colours following IEC 60757 .............74 15.2 Legend ....................75 Shutdown and disposal ...............

  • Page 10: Explanation Of Symbols, Signs And Abbreviations

    Explanation of symbols, signs and abbreviations Explanation of symbols, signs and abbreviations The following abbreviations may be used within these instructions. Symbols within safety notes mark the kind and source of the hazard. General warning Dangerous electrical voltage Risk of falling Hot surfaces Unintentional intake Crushing hazard...
  • Page 11 Explanation of symbols, signs and abbreviations Abbreviations and conversion factors regarding °C degrees Celsius °F degrees Fahrenheit approx. approximately Kelvin ounce i.e. that is Newton fl. oz. fluid ounce poss. possibly hour inch if appl. if applicable second pounds per square inch incl.

  • Page 12: Safety Instructions

    1. Safety instructions 1. Safety instructions 1.1 General safety instructions 1.2 General behaviour when handling the product ○ The owner must ensure that safety infor- ○ Responsibilities for different activities ○ The product may be used only in aware- mation has been read by any persons en- must be clearly defined and observed.

  • Page 13: Intended Use

    1. Safety instructions 1.3 Intended use 1.6 Prohibition of certain activities ○ to supply, transport, or store hazardous Supply of lubricants within a centralized lu- Due to potential sources of faults that may substances and mixtures in accordance brication system following the specifications, not be visible or due to legal regulations with annex I part 2-5 of the CLP regula- technical data and limits stated in these...

  • Page 14: Notes Related To The Ce Marking

    1. Safety instructions 1.8 Notes related to the CE marking 1.9 Inspections prior to delivery 1.11 Markings on the product CE marking is effected following the require- The following inspections were carried out Warning of personal injury from ments of the applied directives: prior to delivery: being drawn in, crushed or ○...

  • Page 15: Notes Related To The Type Identification Plate

    S. No. ________________________________ (CW/YY) _______________________________ 1.15 Notes related to the EAC marking Calendar week/year of construction The EAC conformity marking con- firms the product’s conformity with SKF Lubrication Systems Germany GmbH the applicable legal provisions of the Model: P203-xxxxx-xxx-xx P. No.: 644-xxxxx-x Eurasian customs union.

  • Page 16: Persons Authorized To Operate The Pump

    1. Safety instructions 1.19 Briefing of external technicians 1.18 Persons authorized to operate the 1.21 Operation pump The following must be observed during Prior to commencing the activities, external commissioning and operation: technicians must be informed by the opera- 1.18.1 Operator ○...

  • Page 17: Transport, Installation, Maintenance, Malfunctions, Repair, Shutdown, Disposal

    1. Safety instructions 1.23 Transport, installation, maintenance, ○ Ensure through suitable measures that ○ Carry out electrical connections only ac- malfunctions, repair, shutdown, movable or detached parts are immobi- cording to the information in the valid disposal lized during the work and that no limbs wiring diagram and taking the relevant ○...

  • Page 18: Initial Commissioning / Daily Start-Up

    1. Safety instructions 1.24 Initial commissioning / daily start-up 1.25 Cleaning ○ Risk of fire and explosion when using ○ All components used must be designed Ensure that: inflammable cleaning agents Only use ○ All safety devices are completely available according to the maximum operating non-flammable cleaning agents suitable pressure and the maximum respectively...

  • Page 19: Residual Risks

    1. Safety instructions 1.26 Residual risks Residual risk Possible in life cycle Prevention/ remedy Personal injury/ material damage due to Keep unauthorized persons away. No people may remain under suspended loads. Lift A B C G H K falling of raised parts parts with adequate lifting devices.

  • Page 20: Lubricants

    2.3 Material compatibility 2.2 Selection of lubricants Lubricants are used specifically for cer- SKF considers lubricants to be an element Lubricants must generally be compatible tain application purposes. In order to fulfil of system design. A suitable lubricant is se-...

  • Page 21: Ageing Of Lubricants

    When handling lubricants the rel- tems (e.g. "bleeding"). evant safety data sheets and haz- ard designations, if any, on the Please contact SKF. if you have further ques- packaging have to be observed. tions regarding lubricants. You may request an overview of the lubri- cants tested by SKF.

  • Page 22: Chisel Pastes

    Solid lubricants may be used only tons, bores and mating surfaces. NOTICE upon prior consultation of SKF Calcium hydroxide Lubrications Systems. Damage to the superior machine Chisel pastes containing calcium hydroxide...

  • Page 23: Overview, Functional Description

    3. Overview, functional description 3. Overview, functional description Overview, functional description of pumps without follower plate Fig. 1 3.1 Pumps without follower plate 1 Reservoir The lubricant is stored in the reservoir. De- pending on the pump version there are differ- ent types of reservoirs and reservoir sizes.
  • Page 24 3. Overview, functional description Overview, functional description of pumps without follower plate Fig. 2 2 Pump housing The pump housing accommodates the motor, the electrical connections, the filler fitting, the Types of connections pump elements and, if need be, the intermit- Square plug tent low-level indication.

  • Page 25: Pumps With Follower Plate

    3. Overview, functional description Overview, functional description of pumps with follower plate Fig. 3 3.2 Pumps with follower plate 1 Reservoir The lubricant is stored in the reservoir. De- pending on the pump version there are differ- ent types of reservoirs and reservoir sizes. 1.2 Reservoir venting device It provides air for the reservoir while the pump is operating and lubricant is supplied.
  • Page 26 3. Overview, functional description Overview, functional description of pumps with follower plate Fig. 4 2 Pump housing The pump housing accommodates the motor, the electrical connections, the filler fitting and Types of connections the pump elements. Square plug DIN EN 175301-803 3 Pump elements The pump can be equipped with up to 3 pump elements.

  • Page 27: Technical Data

    4. Technical data 4. Technical data 4.1 General technical data Operating pressure max. 350 bar [5076 psi] 12 V DC pump 24 V DC pump Number of pump elements max. 3 Rated voltage 12 V DC ± 10 % 24 V DC ± 10 % Direction of rotation clockwise Recommended back-up fuse...

  • Page 28: Protection Types And Classes

    4. Technical data 4.2 Protection types and classes 4.3 Hydraulic connection diagram Degree of protection IP6K9K 1 = Reservoir 2 = Pump Types of protection - Square plug SELV / PELV / FELV 3 = Filler fitting - M12x1 plug SELV / PELV / FELV 4 = Check valve 5 = Pressure control valve...

  • Page 29: Nominal Output Volumes

    4. Technical data 4.4 Nominal output volumes In case of pump elements 5, 6, 7 and R, the stated nominal outputs per stroke refer to NLGI 2 lubrication greases, for pump element L they refer to NLGI 0 lubrication greases, at an ambient temperature of + 20 °C [68 °F] and a back pressure of 100 bar [1450 psi] on the pump element. Deviat- ing operating conditions or deviating pump configuration result in a changed motor speed and thus in a change of the output per time unit.

  • Page 30: Output Diagrams Of Typical Nlgi 2 Lubricants

    4. Technical data 4.4.2 Output diagrams of typical NLGI 2 lubricants Low temperature lubrication grease High temperature lubrication grease °C °C 86 104 122 °F 86 104 122 °F The output diagrams represent the average value of the different high- respectively low-temperature lubrication greases. Calculation of the output using the example of a high-temperature lubrication grease Nominal speed of the pump motor per minute x nominal output of pump element 7 per stroke x efficiency in percent at an assumed ambient temperature of -10 °C [14 °F] = 20 rpm x 0.22 cc (0.0134) x 80 % = 3.5 cc/min [0.214 cu.in./min.].

  • Page 31: Functioning Principle Of The Intermittent Low-Level Indication

    4. Technical data 4.5 Functioning principle of the intermittent low-level indication The intermittent low-level indication operates free of contact. Its main components are the following: ○ firmly positioned magnetic switch (I) inside of the reservoir bottom ○ flexible guide plate (II) connected to the stirring paddle with a magnet (III) and a control cam (IV) If the reservoir is filled with a lubrication grease suitable for the intermittent low-level indication and the pump is operating, then the guide plate (II) is de- flected by the resistance of the lubrication grease.

  • Page 32: Limits Of Use Of The Intermittent Low-Level Indication

    4. Technical data 4.6 Limits of use of the intermittent low-level indication The following lubricant consistencies have to be complied with in order to ensure the correct functioning of the intermittent low-level indication. Above the stated range of temperature a correct functioning of the intermittent low-level indication cannot be ensured. The inferior temperature ranges require the suitability of the lubricant for the respective temperature range.

  • Page 33: Processing Of The Low-Level Signals In Case Of External Controller And Monitoring Of The Pump

    4. Technical data 4.7 Processing of the low-level signals in case of external controller and monitoring of the pump The following statements apply to pumps with control printed circuit board type V and for pumps without printed circuit board with external controller and monitoring.

  • Page 34: Reservoir Variants

    4. Technical data 4.8 Reservoir variants In the following you find the possible reservoir variants of the pumps described in these instructions (also see type identification code). For a better representation only the smallest possible reservoir size will be depicted always. In the figures the different reservoir variants may not always be distinguishable visually, as the differences are located in the interior construction (e.g.

  • Page 35: Useable Reservoir Volume

    4. Technical data 4.9 Useable reservoir volume Regarding the reservoir version without follower plate the useable reservoir volume mainly depends on the NLGI consistency class of the lubricant used and of the ambient temperature. In case of high consistency and low operating temperature normally more lubricant sticks to the inner sur- faces of the reservoir and the pump and is thus no more available for being dispensed.

  • Page 36: Lubricant Requirement For Priming Of An Empty Pump

    4. Technical data 4.10 Lubricant requirement for priming of an empty pump To prime an empty pump up to the MAX marking of the reservoir, the following lubricant quantities are required. Nominal volume | Litres / [gal.] 2 [0.53] 4 [1.06] 8 [2.11] 11 [2.90] 15 [3.96]...

  • Page 37: Tightening Torques

    4. Technical data 4.11 Tightening torques A Pump element 20 Nm ± 2,0 Nm [14.75 ft. lb. ± 1.4 ft.lb.] B Pressure control valve 6 Nm -0,5 Nm [4.43 ft. lb. - 0.07 ft.lb.] C Pump 18 Nm ± 1.0 [13.27 ft.lb.

  • Page 38: Type Identification Code

    4. Technical data 4.12 Type identification code The type identification code facilitates selection/ identification of important features of the product. For the type identification code of the respective prod- uct, see the type identification plate on the pump. P 2 0 3 X D - 1 1 X L B 0 - 6 0 0 - 2 4 - B 1 0 0 0 0 0 0 - _ _ _ A + A S V Example H K H K H K H K Category 1 2 3...
  • Page 39 4. Technical data P 2 0 3 X D - 1 1 X L B 0 - 6 0 0 - 2 4 - B 1 0 0 0 0 0 0 - _ _ _ A + A S V Example H K H K H K H K Category 1 2 3...
  • Page 40 4. Technical data P 2 0 3 X D - 1 1 X L B 0 - 6 0 0 - 2 4 - B 1 0 0 0 0 0 0 - _ _ _ A + A S V Example H K H K H K H K Category 1 2 3...
  • Page 41 4. Technical data P 2 0 3 X D - 1 1 X L B 0 - 6 0 0 - 2 4 - B 1 0 0 0 0 0 0 - _ _ _ A + A S V Example H K H K H K H K Category 1 2 3...

  • Page 42: Delivery, Returns, And Storage

    5.2 Returns 5.3 Storage Clean all contaminated parts before return- SKF products are subject to the following ing them. If this is not possible or if it does storage conditions: not make sense, e. g. for the troubleshooting ○...

  • Page 43: Storage Temperature Range

    5. Delivery, returns, and storage 5.4 Storage temperature range Lines 5.5.2 Storage period from 6 to 18 • Dismantle preassembled lines ○ In case of parts not filled with lubricant months the admissible storage temperature • Ensure that both line ends remain open Pump corresponds to that of the admissible •...

  • Page 44: Installation

    6. Installation 6. Installation 6.2 Place of installation 6.1 General information ○ Possibly existing visual monitoring de- Protect the product against humidity, dust Only qualified technical personnel may install vices, e.g. pressure gauges, MIN/MAX and vibrations and install it in an easily ac- the products described in these Instructions.

  • Page 45: Mechanical Connection

    6. Installation 6.3 Mechanical connection 6.3.1 Minimum assembly dimensions Ensure sufficient space for maintenance work or for attachment of further components to build a centralized lubrication system to the pump by leaving a free space of at least 100 mm [3.94 in.] into each direction in addition to the stated dimensions. Reservoir Reservoir size Reservoir size...
  • Page 46 6. Installation Reservoir Reservoir size Reservoir size Reservoir size version ~ Height (H) mm [in.] ~ Width (W) mm [in.] ~ Depth (D) mm [in.] litre gal. [0.53] [1.06] [2.11] [2.90] [3.96] [0.53] [1.06] [2.11] [2.90] [3.96] [0.53] [1.06] [2.11] [2.90] [3.96] XCBO...
  • Page 47 6. Installation Minimum assembly dimensions Fig. 5 LINCOLN LINCOLN LINCOLN LINCOLN LINCOLN 951-171-021 Version 02 - 47 -...

  • Page 48: Installation Bores

    6. Installation 6.3.2 Installation bores Pumps with 2 l [0.53 gal.] reservoir Pumps 2l Flat [0.53gal.] 4l [1.06gal.], Are fixed at the two lower fastening points 8 l [2.11 gal.], 11l [2.90 gal.] and 15l NOTICE [3.96 gal.] reservoir (A) or (B) of the pump housing. Are fixed at the three lower fastening points Risk of damage to the superior 162 mm...
  • Page 49 6. Installation Pumps with 11 l [2.9 gal.] or 15 l [3.96 gal.] reservoir Mounting bores for pumps with 11 l [2.9 gal.] or 15 l [3.96 gal.] reservoir Fig. 7 Are fixed on the lower mounting bores (A) or (B) and (C) of the pump housing and addi- tionally on the 2 upper mounting points (D).

  • Page 50: Electrical Connection

    6. Installation Electrical connection, Fig. 8 6.4 Electrical connection WARNING Types of connections Square plug Electric shock DIN EN 175301-803 Make sure to disconnect the product from the power supply before carrying out any works on electrical components. Carry out the electrical connection accor- M12 plug A-coded ding to the connection type of the pump, DIN EN ISO 61076-2-101...
  • Page 51 6. Installation Electrical connection of the low-level indication of pumps with follower plate Fig. 9 The electrical connection of the low-level indication (5.3) of pumps with follower plate is made according to the pump’s connection type. See chapter Connection of the signal line to the reservoir lid 951-171-021 Version 02 - 51 -...

  • Page 52: Adjusting The Output Volume On The Pump Element R

    6. Installation Adjusting the output volume on pump element R Fig. 10 6.5 Adjusting the output volume on the pump element R The output of pump element [0.0061] 0,18 R can be adjusted only while the pump is idle. Factory [0.0054] 0,16 setting is full supply, i.e.

  • Page 53: Mount Pressure Control Valve

    6. Installation Mounting the pressure control valve Fig. 11 6.6 Mount pressure control valve Protect each pump element by means of a pressure control valve suitable for the planned maximum admissible operating pressure of the centralized lubrication system. Observe the information given in chapter 4 regarding the adapter required for certain reservoir sizes.

  • Page 54: Lubrication Line Connection

    6. Installation 6.7 Lubrication line connection ○ The lubricant flow should not be impeded Observe the following installation instruc- CAUTION tions for safe and smooth operation. by the installation of sharp elbows, angle valves, gaskets protruding to the inside, ○ Use clean components and filled lubrica- Risk of falling or cross-section changes (big to small).

  • Page 55: Filling With Lubricant

    6. Installation Filling via the reservoir lid Fig. 12 6.8 Filling with lubricant 6.8.1 Filling via the reservoir lid WARNING Crushing hazard on the rotating stirring paddle. Fill- ing via the reservoir lid is allowed only after disconnecting the pump from the power supply by removing it from the connection (5.1).

  • Page 56: Filling Via Filler Fitting

    6. Installation 6.8.2 Filling via filler fitting Filling via filler fitting Fig. 13 • Switch the pump on and let it run dur- ing the filling procedure • Connect filling connection of filler pump with filler fitting (4) • Switch on filler pump and fill reservoir until shortly below the MAX marking •...

  • Page 57: Filling Via The Optional Filling Connection

    6. Installation 6.8.3 Filling via the optional filling Filling with lubricant via optional filling connection Fig. 14 connection • Switch the pump on and let it run dur- ing the filling procedure • Unscrew protective cap (20.1) from fill- ing connection (20) anticlockwise •...

  • Page 58: Priming Of Pumps With Follower Plate

    6. Installation Priming of pumps with follower plate Fig. 16 6.8.4 Priming of pumps with follower plate In case of pumps without grease fill- ing, before commissioning the space below the follower plate must be filled with grease. Any further fillings take place only via the filler fitting (4) or the optional filling connection on the pump...
  • Page 59 6. Installation Priming of pumps with follower plate Fig. 17 • Lightly oil the reservoir inside and the sealing lip of the follower plate • Slightly tilt the follower plate (6) in the reservoir so that the side opposite of the filler fitting (4) is at the highest point.
  • Page 60 7. Initial start-up • Reinstall the spring (6.1) and the con- Priming of pumps with follower plate Fig. 18 tact rod (6.2). • Close the reservoir lid (1.1) clockwise • Fill the pump via the filler fitting up to the MAX marking. LINCOLN LINCOLN 951-171-021...

  • Page 61: Initial Start-Up

    7. Initial start-up 7. Initial start-up In order to warrant safety and function, a person assigned by the operator must carry out the following inspections. Immediately eliminate detected deficiencies. Deficiencies may be remedied by an authorized and qualified specialist only. Start-up check list 7.1 Inspections prior to initial start-up Electrical connection carried out correctly...

  • Page 62: Operation

    8. Operation 8. Operation SKF products operate automatically to the greatest possible extent. Basically, activities during standard opera- tion are limited to the control of the filling level of pumps without low-level indication and the timely refilling of lubricant. 8.1 Refill lubricant...

  • Page 63: Cleaning

    • Thorough cleaning of all outer surfaces uct will be required. Thoroughly remove residues of with a damp cloth To do so, contact the SKF Customer Service. cleaning agents from the product Make sure to keep the reser- and rinse off with clear water.

  • Page 64: Maintenance

    10. Maintenance Maintenance Regular and appropriate maintenance is a prerequisite to detect and clear faults in time. The specific time lines have to be determined, veri- fied at regular intervals and adapted, if necessary, by the operator based on the operating conditions. If needed, copy the table for regular maintenance activities.

  • Page 65: Troubleshooting

    11. Troubleshooting Troubleshooting Fault table 1 Fault Possible cause Remedy Pump does not run Power supply to pump interrupted Check whether one of the indicated faults is present and rem- - Superior machine is switched off edy it in the frame of responsibilities. - Connection cable of pump is loose or defective Faults outside of your own responsibility have to be reported to your superior to initiate further measures.

  • Page 66: Repairs

    12. Repairs Repairs 12.1 Replace pump element and pressure Replace pump element Fig. 15 WARNING control valve Risk of injury The characteristics of the new Before carrying out any repair work, pump element must correspond take at least the following safety to the characteristics of the pump measures: element to be replaced.

  • Page 67: Shutdown And Disposal

    13. Shutdown and disposal Shutdown and disposal 13.1 Temporary shutdown 13.3 Disposal Countries outside the European Union Temporarily shut the system down by: Countries within the European Union The disposal has to be done according to the ○ Switching off the superior machine Disposal should be avoided or minimized valid national regulations and laws of the wherever possible.

  • Page 68: Spare Parts

    14. Spare parts Spare parts The spare parts assemblies may be used exclusively for replacement of identical defective parts. Modifications with spare parts on existing products are not allowed. Exceptions to this are the pump elements and the optional filling connection. 14.1 Housing cover assy.

  • Page 69: Pressure Control Valve And Adapter

    14. Spare parts 14.3 Pressure control valve and adapter Fig. 18 Designation Qty. Part number Pressure control valve SVTS-350-R 1/4-D6 | C3 624-28894-1 Pressure control valve SVTS-350-R 1/4-D6 | C5-M 624-29343-1 Pressure control valve SVET-350-G 1/4 A-D8 | C3 624-29054-1 Pressure control valve SVTSV-270-R1/4-1/8NPTFI-NIP00R-A | C3 270864 Adapter S2520 1/4 -1/4 with PTFE sealing...

  • Page 70: Magnetic Switch

    14. Spare parts 14.6 Magnetic switch Fig. 21 Designation Qty. Part number Magnetic switch normally open (NO) for intermittent low-level indication 544-60276-1 Magnetic switch normally closed (NC) for intermittent low-level indication 5440-00000039 Delivering including housing cover, drain hose, and the corresponding number of screws required for installation 14.7 Adapter with lubrication fitting Fig.

  • Page 71: Transparent Reservoir

    8 l XN/ XL A,B,C,F 544-32696-1 -MIN- -MIN- Delivery including: A = Lincoln/SKF Logo; B = Directional arrow; C = O-Ring; D = Reservoir lid; 544-31998-1 544-32695-1 E = Warning label “Crushing hazard”; F = Reservoir lid screwed to reservoir non detachably -MAX-...

  • Page 72: Fixed Paddle

    14. Spare parts 14.10 Fixed paddle Fig. 25 Designation Qty. Part number Fixed paddle 4 XNBO 444-70490-1 Fixed paddle 8 XNBO 444-70491-1 14.12 Reservoir lid Fig. 26 Designation Qty. Part number A) Reservoir lid 4/8l [1.06/2.11 gal.] XNBA/ XLBA 544-36963-1 B) Reservoir lid 4/8l [1.06/2.11 gal.] 544-31992-1 C) Reservoir lid 2l [0,53 gal] XNBO...

  • Page 73: Connection Sockets And Cable

    14. Spare parts 14.13 Connection sockets and cable Feature Designation Qty. Part number Fig. 28 Connection socket with gasket and screw (grounding 180°) 544-32850-1 Connection socket with gasket and screw (grounding 0°) 544-33843-1 M12x1 socket, angled, 5-pole, A-coded 236-10022-6 Connection cable 10 m [33 ft.] with connection socket 664-36078-7 Connection cable 10 m [33 ft.] with connection socket 664-36078-9...

  • Page 74: Electrical Connections

    15. Connection diagrams Electrical connections 15.1 Cable colours following IEC 60757 Abbreviation Colour Abbreviation Colour Abbreviation Colour Abbreviation Colour black green white pink brown yellow orange turquoise blue violet ----- ----- The assignment of the following electrical connection diagrams to the actual pump version is done according to the respective referenced type identification code characteristics of the connection diagram.

  • Page 75: Legend

    15. Connection diagrams 15.2 Legend Low-level indication BG + Piston detector + 15/MC Ignition / Machine contact LLW Prewarning, empty BG - Piston detector - Positive pole / Voltage (battery) High-level indication BG S Piston detector signal Negative pole / Ground (battery) HLW Prewarning, high-level signal Pressure switches Brake light voltage (trailers)

  • Page 76: Connection Of Signal Line To Reservoir Lid

    15. Connection diagrams 15.3 Connection of signal line to reservoir lid Connection diagram of the signal line with the square plug to reservoir lid Fig. 29 Connection diagram (lubrication grease) Connection diagram (lubrication grease) Connection diagram (lubricating oil) Magnetic switch Low-level indication Magnetic switch high- and low-level indication Float magnetic switch Low-level indication Depiction of unactuated condition...

  • Page 77: Recommended Contact Protection Measure For Switching Inductive Loads

    15. Connection diagrams 15.4 Recommended contact protection measure for switching inductive loads Recommended contact protection measure for switching inductive loads Fig. 30 For protection of the relay contacts the following contact protection measures should be carried out by the operator. 1 Magnetic switch 2 Interference suppression diode 3 Load...

  • Page 78: Connection Diagram P203 V Dc Without Control Pcb, 1 Of 5

    15. Connection diagrams 15.5 Connection diagram P203 V DC without control PCB, 1 of 5 Connection diagram P203 V DC without control PCB Fig. 31 P203 804-51098-2 / Page 1/5 L1 Low-level indication L2 High-level indication Low-level indication L3 Prewarning empty High-level indication 0 No connection 1 Square plug - supply line (special assignment)

  • Page 79: Connection Diagram P203 V Dc Without Control Pcb, 2 Of 5

    15. Connection diagrams 15.6 Connection diagram P203 V DC without control PCB, 2 of 5 Connection diagram P203 V DC without control PCB Fig. 32 P203 804-51098-2 / Page 2/5 Low-level indication High-level indication L1 Low-level indication Prewarning empty L2 High-level indication 0 No connection 1 Square plug - supply line (special assignment) 2 M12 connection - supply line/low-level control...

  • Page 80: Connection Diagram P203 V Dc Without Control Pcb, 3 Of 5

    15. Connection diagrams 15.7 Connection diagram P203 V DC without control PCB, 3 of 5 Connection diagram P203 V DC without control PCB Fig. 33 P203 804-51098-2 / Page 3/5 Motor L1 Low-level indication L1 Low-level indication High-level indication GNYE Prewarning empty L2 High-level indication 0 No connection...

  • Page 81: Connection Diagram P203 V Dc Without Control Pcb, 4 Of 5

    15. Connection diagrams 15.8 Connection diagram P203 V DC without control PCB, 4 of 5 Connection diagram P203 V DC without control PCB Fig. 34 P203 804-51098-2 / Page 4/5 Motor Low-level indication Low-level indication High-level indication GNYE Prewarning empty High-level indication 0 No connection Square plug - supply line (special assignment)

  • Page 82: Connection Diagram P203 V Dc Without Control Pcb, 5 Of 5

    15. Connection diagrams 15.9 Connection diagram P203 V DC without control PCB, 5 of 5 Connection diagram P203 V DC without control PCB Fig. 35 P203 804-51098-2 / Page 5/5 Low-level indication High-level indication Low-level indication Prewarning empty High-level indication No connection Square plug - supply line (special assignment) M12 connection - supply line/low-level control...

  • Page 83: Overveiw Of Cables And Connection Options

    15. Connection diagrams 15.10 Overveiw of cables and connection options Pump Cable External Internally Degree of Plug Function Polarity Part number Length Cross section protection +12/24 VDC +12/24 VDC 664-36078-7 10 m IP67 664-36078-9 10 m IP67 4 x AWG 18 4 x 0,82 mm Counter/Ignition positive 664-36862-8...

  • Page 84: China Rohs Table

    16. Annex China RoHS Table 951-171-021 - 84 - Version 02...
  • Page 85 Notes...
  • Page 86 Notes...
  • Page 87 Notes...
  • Page 88 SKF Lubrication Systems Germany GmbH Walldorf Facilities Heinrich-Hertz-Str. 2-8 DE - 69190 Walldorf Phone +49 (0) 6227 33-0 Fax: +49 (0) 6227 33-259 e-mail: Lubrication-germany@skf.com www.skf.com/lubrication 951-171-021-EN Version 02 21/05/2021...

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