SKF Lincoln P 215 Series Installation Instructions Manual
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Summary of Contents for SKF Lincoln P 215 Series
- Page 1 Installation Instructions Pump P 215 P 215 810-55192-1 Page 1 / 45 Rev. 012 2018/11/30...
- Page 2 Declaration of Incorporation (Following Machinery Directive 2006/42/EC, Appendix II, Part 1 B) The Manufacturer SKF Lubrication Systems Germany GmbH, Heinrich-Hertz-Str. 2-8, 69190 Walldorf, Germany hereby declares that the partly completed machinery Designation: Multi-line pump for supplying lubricants within a centralized lubrication system...
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Page 3: Table Of Contents
Installation Instructions Pump P 215 Declaration of Incorporation Contents Guidelines ......................6 Warnings ....................... 6 Illustrations ....................6 Copyright ....................... 6 Abbreviations ....................7 Manufacturer and Service addresses ............7 Warranty ......................7 Disclaimer ...................... 7 Safety information ..................... 8 2.1. - Page 4 Installation Instructions Pump P 215 2.26. Briefing of external technicians ..............16 2.27. Provision of personal protective equipment ..........16 2.28. Training courses ..................16 2.29. Inspection of the delivery ................16 2.30. Returns ..................... 16 2.31. Disposal ....................16 Lubricant ......................
- Page 5 Installation Instructions Pump P 215 Installation and commissioning ..............26 8.1. Important note on the installation of the pump elements ......26 8.2. Assembly of the pump elements (grease) ........... 27 8.3. Assembly of the pump elements (oil) ............28 8.4.
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Page 6: Guidelines
The illustrations used refer to a specific product. In the case of other products they may have a schematic character only. The basic functions, however, do not change. Copyright © SKF. These instructions are protected by copyright. All rights reserved. 810-55192-1 Page 6 / 45 Rev. -
Page 7: Abbreviations
Manufacturer and Service addresses Manufacturer Customer Service SKF Lubrication Systems SKF Lubrication Systems Germany GmbH Germany GmbH Central Customer Service Dept. Heinrich-Hertz-Str. 2-8 P.O. Box 1263 D - 69190 Walldorf D - 69183 Walldorf Warranty The instructions make no statement regarding warranty. -
Page 8: Safety Information
Installation Instructions Pump P 215 Safety information Safety information is to be read and observed by any persons entrusted with works on the machine or by those persons who supervise or instruct the before- mentioned group of persons. It is prohibited to commission or operate the machine prior to reading the Instructions. -
Page 9: Conversions / Modifications
Installation Instructions Pump P 215 2.6. Conversions / modifications Unauthorized conversions or modifications may result in unforeseeable impacts on safety. Therefore, any unauthorized reconstructions or changes are expressly prohibited. 2.7. Inspections The following inspections were carried out prior to delivery: •... -
Page 10: Energies
Installation Instructions Pump P 215 2.12. Energies • Electricity • Temperature (hot/cold surfaces) • Position energy (raised components) • Parts subject to (operating) pressure • Parts subject to spring tension 2.13. Lubricants • Greases • Oils 2.14. Existing residual risks Residual risk Remedy Transport lifecycle... - Page 11 Installation Instructions Pump P 215 Residual risk Remedy Installation lifecycle People falling due to contamination of floors Take care when filling. Bind / remove spilled with spilled lubricant. lubricant immediately with a suitable agent. Observe the legal / company regulations on dealing with oils / greases and contaminated parts.
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Page 12: Persons Authorized To Operate The Pump
Installation Instructions Pump P 215 2.15. Persons authorized to operate the pump Operator A person who is qualified by training and experience to carry out the functions and activities related to normal operation, including the avoidance of possible hazards that may arise during machine operation. Person qualified for maintenance and repair works A professionally trained and experienced person that is capable of recognizing risks and possible hazards when carrying out installation, maintenance, or repair... -
Page 13: Transport / Installation / Maintenance / Repairs / Servicing
Installation Instructions Pump P 215 2.19. Transport / installation / maintenance / repairs / servicing • All relevant persons (e. g. operating personnel, superiors) must be informed prior to carrying out any maintenance or repair works. Observe the company precautionary measures and work instructions. •... -
Page 14: Initial Commissioning / Daily Start-Up
Installation Instructions Pump P 215 • Only undertake drilling at non-critical, non-supporting parts. Use any available boreholes. Do not damage lines and cables when drilling. • Observe possible abrasion points. Protect the parts accordingly. • Other aggregates of the machine / vehicle must not be adversely affected or damaged in function by the installation of the central lubrication system. -
Page 15: Cleaning
Installation Instructions Pump P 215 2.21. Cleaning • Risk of fire and explosion when using inflammable cleaning agents. Only use non-flammable cleaning agents suitable for the purpose. • Do not use aggressive cleaning agents. • Do not use steam jet or high pressure cleaners. Electrical components may be damaged. -
Page 16: Briefing Of External Technicians
2.27. Training courses In order to provide a maximum of safety and economic viability, SKF carries out detailed training courses. It is recommended that the training courses are attended. Please contact SKF Customer Services for information. -
Page 17: Lubricant
Should you have little or no experience with the selection of lubricants for centralized lubrication systems, please contact SKF. You will avoid possible costly downtimes through damage to your machine / system or damage to the centralized lubrication system. -
Page 18: Ageing Of Lubricants
(e.g. incompatibility between synthetic lubricants and materials). In order to avoid this, always use lubricants which have been tested by SKF. Please contact the Service Department for an overview of lubricants tested by SKF. 3.3. Ageing of lubricants... -
Page 19: Technical Data
Installation Instructions Pump P 215 4. Technical Data 4.1. Operating temperature min. max. -25 °C +70 °C 4.2. Operating pressure Max. 350 bar All system parts must be designed for the maximum operating pressure. Each pump element is to be secured against higher pressures using a suitable pressure limiting valve. -
Page 20: Reservoir Variants
Installation Instructions Pump P 215 4.8. Reservoir variants Size Material Variants Plastic XYBU Plastic XYBU Steel plate XYBU Steel plate XYBU Steel plate XYBU 4.9. Low-level signal / High-level signal The low-level signal and high-level signals are realized by means of an Ultrasonic sensor 4.10. -
Page 21: Connections / Outlets
Installation Instructions Pump P 215 4.12. Connections / outlets • 15 x outlet (pump element) • G1/4“ for lubrication lines When using less than 15 pump elements, one outlet can be used as a filling connection. The following adapters are available as accessories. Filling adapter G ¼“... -
Page 22: Technical Data Of The Ultrasonic Sensor
Installation Instructions Pump P 215 Technical data of the ultrasonic sensor High-level signal / low-level signal / minimum switching distance Reservoir Switch point: high-level signal A Switch point: low-level signal B XYBU approx. 65 mm approx. 180 mm XYBU approx. 65 mm approx. - Page 23 Installation Instructions Pump P 215 810-55192-1 Page 23 / 45 Rev. 012 2018/11/30...
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Page 24: Technical Data Of Motors
Installation Instructions Pump P 215 6. Technical data of motors Pump model 215-M100-M490 215-M049 215-M100-M490 215-M049 Unit DIC 63B4 DIC 63L4 DIC 63B4 DIC 63L4 Motor type Multi-range Single-range Frequency [Hz] Rated power 0,18 0,21 0,25 0,28 0,18 0,25 [kW] Rated speed 1370 1640... -
Page 25: Brief Description Of The Pump
Installation Instructions Pump P 215 7. Brief description of the pump DANGER Electric shock Disconnect the pump from the mains prior to all work on electrical parts. Pump P 215 consists of the following main components: (1) Reservoir lid (2) Reservoir with stirring paddle (3) Pump elements (1-15) (4) Pump housing (5) Gear... -
Page 26: Installation And Commissioning
Installation Instructions Pump P 215 Working method: The gear (5) reduces the motor speed (6) to the necessary speed of the eccentric shaft (7). The eccentric shaft (7) drives the pump elements (3) and the stirring paddle. The stirring paddle homogenizes and ventilates the lubricant and pushes it in the direction of the suction boreholes of the pump elements (3). -
Page 27: Assembly Of The Pump Elements (Grease)
Installation Instructions Pump P 215 8.2. Assembly of the pump elements (grease) ATTENTION Damages to the pump are possible. Make sure that each pump element is seated correctly in the notch of the ✓ catch ring. ➢ Remove closure screw. ➢... -
Page 28: Assembly Of The Pump Elements (Oil)
Installation Instructions Pump P 215 8.3. Assembly of the pump elements (oil) ATTENTION Damages to the pump are possible. Make sure that each pump element is seated correctly in the notch of the ✓ catch ring. ➢ In the case of the reservoir being full: Empty the reservoir down below the level of the pump elements. -
Page 29: Adjustment Of The Pump Elements
Installation Instructions Pump P 215 8.4. Adjustment of the pump elements NOTE: The output of the pump elements can be modified also during operation: ➢ Loosen counternut (1). ➢ In order to adjust the flow rate, turn the spindle (2). ... -
Page 30: Filling The Reservoir
Installation Instructions Pump P 215 8.5. Filling the reservoir WARNING Risk of hand injuries caused by the stirring paddle Fill lubricant via the lid only when the pump is not moving. Never reach into the reservoir while the pump is running. ATTENTION Risk of central lubrication system faults •... -
Page 31: Inadvertent Filling With Incorrect Lubricant
Installation Instructions Pump P 215 8.6. Inadvertent filling with incorrect lubricant Should incorrect lubricant have been filled, please proceed as follows. ➢ Switch off the pump and secure it against being switched on. ➢ Remove lubricant. ➢ Clean the reservoir, pump housing and, if applicable, the tubing system. ➢... -
Page 32: Activation Of The Pump
Installation Instructions Pump P 215 Electrics: • Electrical connections carried out correctly. • Cable entries sealed correctly. • The voltage and frequency of the power network correspond to the information on the type identification plate of the motor. • Monitoring devices and additional equipment (e.g. motor circuit breaker) are correctly connected and adjusted. -
Page 33: Standard Operation
Installation Instructions Pump P 215 9. Standard operation 9.1. Daily start-up Below find the activities to be carried out in case of standard operation. 9.2. Inspections With regard to “Inspections prior to initial commissioning”, the operator has to define suitable inspection intervals depending on the actual operating conditions. 9.3. -
Page 34: Maintenance
Installation Instructions Pump P 215 Maintenance DANGER Electric shock Disconnect the pump from the mains electrically prior to all work on electrical parts 10.1. Pump maintenance The pump is mainly maintenance-free. However, the following parts should be inspected and, if necessary, replaced by new parts at regular intervals: •... -
Page 35: Spare Parts
Installation Instructions Pump P 215 Spare parts 12.1. Pump P 215 Item Name Qty. Part no. Housing assy. 560-60144-1 Rotary shaft seal 30x50x7 220-12231-4 Closure screw M22x1,5 303-19285-1 Eccentric shaft 460-24302-2 Key A 8x7x32 214-12176-3 Grooved dowel pin D4x10 206-12498-3 Catch ring assy. - Page 36 Installation Instructions Pump P 215 Item Name Qty. Part no. Hexagonal screw M 10x35C 200-12008-6 Sealing M 10 220-13653-7 Washer A 10,5C 209-13077-2 Hexagonal nut M 10C 207-12136-1 Pump element with piston Ø 6 mm 600-25046-3 Pump element with piston Ø 7 mm 600-25047-3 Outlet stud with check valve 560-32115-1...
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Page 37: Free Shaft End
Installation Instructions Pump P 215 12.2. Free shaft end Item Name Qty. Part no. Drive for free shaft end with: Gear 660-28645-1 Gear i = 49:1 660-28573-1 Gear i = 100:1 660-28574-1 Gear i = 490:1 660-28572-1 23.1 Rotary shaft seal Ø 15x 35 x 7 220-13087-2 23.2 Retaining ring J 35 x 1,5... -
Page 38: Oscillating Drive
Installation Instructions Pump P 215 12.3. Oscillating drive Item Name Qty. Part no.: Oscillating drive assy. 660-28575-1 22.1 Retaining ring A15 x 1,0 211-12164-4 22.2 Washer 318-19101-1 22.3 O-ring Ø15 x 3 219-13045-6 22.4 Ratchet gear housing 400-22817-2 22.5 Lever rod 402-20129-1 22.6 Ratchet wheel assy. -
Page 39: Double Gear M 490:1
Installation Instructions Pump P 215 ––– 12.4. Double gear M 490:1 Item Name Qty. Part no. Gear assy. Gear 490:1 motor 0,18 / 0,21 kW 380-420 / 440 – 480 V 245-13918-1 Gear 490:1 motor 0,18 kW 290 / 500 V 245-13923-1 21.1 Three-phase flange motor... -
Page 40: Dimensional Drawings
Installation Instructions Pump P 215 Dimensional drawings M100 / M049 - 10XN / 10YN / 30XN / 30YN M100 / M049 - 4XN / 8XN 810-55192-1 Page 40 / 45 Rev. 012 2018/11/30... - Page 41 Installation Instructions Pump P 215 F100 / F049 - 10XN / 10YN / 30XN / 30YN – with free shaft end 10XN / 10YN / 30XN / 30YN - ... with oscillating drive 810-55192-1 Page 41 / 45 Rev. 012 2018/11/30...
- Page 42 Installation Instructions Pump P 215 M 490- 10XN / 10YN / 30XN / 30YN - ... with double gear and motor 810-55192-1 Page 42 / 45 Rev. 012 2018/11/30...
- Page 43 Installation Instructions Pump P 215 M100 / M049 – 100XY… 810-55192-1 Page 43 / 45 Rev. 012 2018/11/30...
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Page 44: Type Identification Code
Installation Instructions Pump P 215 Type identification code P 215 Basic pump type P 215 Drive assy. Three-phase flange motor Additional designations for voltage and frequency are added to the end of the type identification code. Free shaft end Oscillating drive Gear ratio i i = 490 : 1 i = 100 : 1... - Page 45 Installation Instructions Pump P 215 SKF Lubrication Systems Germany GmbH Walldorf Facilities Heinrich-Hertz-Str. 2-8 DE - 69190 Walldorf Phone: +49 (0) 6227 33-0 Fax: +49 (0) 6227 33-259 E-mail: Lubrication-germany@skf.com www.skf.com/lubrication 810-55192-1 Page 45 / 45 Rev. 012 2018/11/30...
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