SKF Lincoln P653S User And Maintenance Instructions
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SKF Lincoln P653S User And Maintenance Instructions

Electric operated centro-matic pump
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User and maintenance instructions
Electric operated Centro-Matic
pump PS
Models  and ,  V
Date of issue
November 
Form number

Version

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  • Page 1 User and maintenance instructions Electric operated Centro-Matic pump PS Models  and ,  V Date of issue November  Form number  Version ...

  • Page 2: Table Of Contents

    Contents Declaration of Incorporation* ...... Malfunctions ......... ...

  • Page 3: Declaration Of Incorporation

     N. Hanley Road St. Louis, MO  U.S.A. TEL: + () - FAX: + () - Authorized to compile the technical file: SKF Lubrication Systems Germany GmbH Heinrich-Hertz-Straße -  Walldorf, Germany TEL: + () - EMAIL: robert.collins@skf.com WEBSITE: www.skf.com...
  • Page 4 Lincoln Industrial Corporation  N. Hanley Road St. Louis, MO  U.S.A. TEL: + () - FAX: + () - Authorized to compile the technical file: SKF (U.K.) Limited  Canada Close Banbury, Oxfordshire, OX RT, GBR EMAIL: robert.collins@skf.com WEBSITE: www.skf.com This U.K.

  • Page 5: Safety

    Safety* Explanation of signal CAUTION  words for safety Do not operate equipment without wearing personal protective gear. The assembly must be installed, maintained Wear eye protection. Protective and repaired exclusively by persons familiar equipment such as dust mask, non-skid with the instructions.

  • Page 6: Introduction

    Introduction Appropriate use Regulations for prevention of accidents Electric Centro–Matic pump PS has been User’s responsibility designed for automatic lubrication of To prevent accidents, observe all city, state To ensure safe operation of unit, user is commercial vehicles, industrial, construction and federal safety regulation of country responsible for the following: and agricultural machines and wind...

  • Page 7: Operation, Maintenance And Repair

    Operation, WARNING CAUTION   maintenance and Pump PS must be installed by qualified Do not exceed maximum filling mark on personnel. Connection of  V AC must be reservoir due to risk of burst. done according to National Electrical Code. Failure to comply may result in minor or repair Before installing or working on pump,...

  • Page 8: Installation And Maintenance Of Hydraulic Hoses

    Installation Installation and maintenance of • Any safety equipment already installed on hydraulic hoses vehicle: – should not be modified or made ineffective. – should only be removed for purpose of CAUTION  installing system and must be replaced Operational safety of PS pump can only be ensured in case of professional installation afterwards.

  • Page 9: Description

    Description Fig.  Pump can supply adequate lubricant to bearings using SL–V, SL–V XL, SL–, SL– Single–line pump PS, no follower Models  and  initiate lube cycle and SL– injectors. Number of injectors (Note: Low–level control † Fig.  and , page ).
  • Page 10 Diagram  Identificaton code P653S pump AS11 P653S Example Pump model, basic Reservoir size and configuration 4 = 4L, transparent plastic 8 = 8L, transparent plastic 15 = 15L, transparent plastic 20 = 20L, transparent plastic X = grease pump Y= oil pump L = low level control BO = Without follower...

  • Page 11: Jumper Setting Combinations - Centro-Matic Pumps

    Jumper setting combinations – Centro–Matic pumps Application: Time (TC) or count Number of pressure F fault relay; Industrial (S) – o; control (cc); switches or transduc- Low–level control; F fault relay; () () switch to Pump combinations Mobile (M) – x TC –...

  • Page 12: Description Of Operation

    Description of Pump operation Lube cycle/pressurization operation • Motor turns cam () clockwise to start Drive lubrication cycle. As soon as pump starts • Pump housing consists of the following to operate, display rotating segment is Fig.  components: gear motor, final gear drive, turning clockwise also (†...

  • Page 13: Activated Vent Cycle Diagram

    Fig.  Fig.  Activated vent cycle diagram Rotating segmented display during venting (counter-clockwise) 1.7 in (43 mm) 2 in (52 mm) Fig.  Venting in vent valve  Inactive venting element  Vent lever  Cam (driven clockwise by motor) Fig.

  • Page 14: Pump Element Operation

    Pump element Fig.  operation Pump element Z for internal lubricant crossporting Pump element († Fig.  and ) is a single stroke spring biased pump. Motor drives eccentric (). Eccentric is in constant contact with plunger (). Compression spring () is pushing plunger () to open lubricant passage to create vacuum to prime pump with lubricant from reservoir.

  • Page 15: Pump With Internal And External Pressure Switch

    Holding time (H) Pump with internal and external pressure switch • Holding time H will remain until both internal and external pressure switches Internal pressure switch will close at are closed and vent cycle will take place. If   psi ( bar) and open at   psi both pressure switches do not close within (...

  • Page 16: Vent Cycle

    Vent cycle Grease reservoir full of Fig.  grease • After pump completes preset hold time and pump maintains specified pressure, • Stirring paddle rotates clockwise controller will initiate vent cycle. Vent cycle during lubrication cycle. will last for ten seconds. •...

  • Page 17: Keypad And Display

    Keypad and display Fig.  Green circulating illuminated segment, lubricating time, pump is running. Membrane key pad Fig.  PS membrane key pad When power is applied to pump, display will Fig.  indicate if pressure switch or pressure transducer is connected to pump. Example Display of holding time indicates internal pressure switch.

  • Page 18: Malfunctions

    Malfunctions Fig.  Fig.  Operator key to trigger additional Display of the malfunction E, failure to • If there is no feedback from pressure lubrication cycle vent at the pump switch or pressure transducer within  minutes of pumping time, pump switches off immediately.

  • Page 19: Factory Settings

    Factory settings Programming steps Factory setting Description Count  Thousands, hundreds Count  Tens, unit Output of both fault relays no (normally open) nc (normally closed) Two options for signaling fault o (Option ) F relay contact a) Low–level fault will cause F contact to repeatedly open and close. b) Pressure fault will cause F...

  • Page 20: Acknowledge Fault

    Acknowledge fault To acknowledge a Display Press malfunction • Flashing display changes into continuous light by pressing button (acknowledging). By acknowledging fault signal, flashing E, <  seconds E, E, E or LL changes into permanent light. • Messages that have been acknowledged but have not yet been remedied will flash again after pump is switched <...

  • Page 21: Operating Mode

    Operating mode after one second after one second NO = Both relay contacts are normally Will only appear if pump has internal closed. and external pressure transducer. Setting where external transducer will open. after one second after one second o = Option  – how F and F will External pressure transducer will open at signal a fault.

  • Page 22: Technical Data

    Technical data Electrical data for V pump Incoming voltage  V –%/+% Maximum current  A External fuse  A (time delay) Reverse polarity protection Current draw with pump off  mA Common electrical data for V and V AC pumps Pause count increments ...

  • Page 23: Connections For  V  Pump

    Connections for  V  pump Diagram  Cöööööööööööööööööööööööööööö öööööööööööööööööööö ö ööööþþö ö ö ööööööööööö öÿööööÿö ÿ öööööööö ööööööö ööööööööööööööööööööööööööööööööö þþ öööööööööö þ öö ööö þ öö ÿöÿö öþöÿö ÿÿ þÿ þ ÿ ö ööö ÿ ööö þþ ö öööööööö þÿ...

  • Page 24: Jumper Settings For  Pump Pcb

    Jumper settings for  pump PCB Diagram  þ þ þþ ÿÿ ÿþ ÿþ þ þ ...

  • Page 25: Centro-Matic System Schematic With PS Pump

    Centro-Matic system schematic with PS pump Diagram  þ ÿ ÿ þÿ ö þ ÷ þ ÿ þÿÿ  Pumping housing ( pump elements)  Motor  Controller, key board with display  Internal pressure switch (P.S.) or pressure transducer (P.T.) ...

  • Page 26: Lincoln List Of Lubricants

    Lincoln list of NOTE lubricants Manufacturer of centralized lubrication system can accept no liability for: – damages due to use of greases that are not or only conditionally pumpable in centralized lubrication systems. NOTE – damages on parts of centralized Absolute cleanliness is essential when lubrication system caused by chemical handling lubricants.
  • Page 27 Lincoln list of lubricants, continued NOTE Consult Lincoln or Lincoln distributor/ representative before using lubricants with solid additives. Lubricant recommendations based on the manufacturer’s data sheet Manufacturer Designation Thickener Min. operating temp. Agip F grease   °F (– °C) Aral Multipurpose grease Li––OH–stearat...

  • Page 28: Lincoln List Of Lubricants, Continued

    Lincoln list of lubricants, continued NOTE Consult Lincoln or Lincoln distributor/ representative before using lubricants with solid additives. Biodegradable lubricants, proven lubricants Proven lubricants Manufacturer Designation Thickener Minimum operating temperature Aral Aralub BAB EP  Li/Ca – °F (– °C) Biogrease EP...

  • Page 29: Dimensions PS,  Liter Reservoir

    Fig.  Dimensions PS,  liter reservoir þ þ ÿ þÿÿ þþ þ þÿþ ÿ ÿ þöÿ ÷ þÿ þÿÿ ÷ ÿ þþÿ Reservoir with follower plates: B =  in ( mm) Reservoir with stirring paddle: B =  in ( mm) ...

  • Page 30: Dimensions PS,  Liter Reservoir

    Fig.  Dimensions PS,  liter reservoir þ þ÷ þþÿ ÿ þ þÿ þ þþ ÿÿÿ ÿ þ þ ÿ þÿÿ þþ þ þÿþ ÿ ÿ þöÿ ÷ þÿ þÿÿ ÷ ÿ þþÿ Reservoir with follower plates: C =  in ( mm) Reservoir with stirring paddle: C...

  • Page 31: Refill And Maintenance

    Refill and Pump without follower plate Pump cleaning Maintenance Use same grease fitting () († Fig. , Use petroleum or benzene based cleaning page ) to fill or refill reservoir. It’s solutions. Do not use tri–, perchloroethylene recommended to run motor by initiating or similar solvents.
  • Page 32 Diagram  ö þÿö ÿ þÿ÷ ö þ þ ÿþ ÿ ...

  • Page 33: Pump Without Follower

    Fig. IPB  Pump without follower þþ þÿ þÿ þþ ÿ þÿ ÷ ö þþ þÿ þö ÿ ÿ þ÷ ÿÿ ÿ÷ ÿö ÿþ ÿÿ ÿþ ÿþ ÿÿ ÿþ ÿÿ ...

  • Page 34: Pump Without Follower

    Fig. IPB  Pump without follower þÿ þþ þþ þÿ þþ þÿ þþ þÿ þö ...

  • Page 35: PS Pump Without Follower (Housing And Reservoir)

    PS pump without follower (housing and reservoir) Item Description Part number Quantity Item Description Part number Quantity  DIN  connector ––   Motor gear - *   Plug,  pole jumper ––   Housing cover  ...
  • Page 36 Troubleshooting Mode of failure Solution Pump motor does not run. No green right corner segment lit Check power supply and fuses. on display. († Fig. , page ) Pump does not deliver lubricant but runs if manual lube switch () Check count switch for ...
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  • Page 40 | lincolnindustrial.com ® SKF and Lincoln are registered trademarks of the SKF Group. © SKF Group  The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written permission is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained herein.

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