TVS KING DELUXE Owner's Manual

4 stroke lpg / cng

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Owner's manual / 4S LPG / CNG / English / Rev.6 / Aug 21

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Summary of Contents for TVS KING DELUXE

Page 1 & Owner’s manual / 4S LPG / CNG / English / Rev.6 / Aug 21...
Page 2 CUSTOMER DATA NAME : ..............Address : ....................................................................................PIN Code Tel. No : ..........Mobile No : ..........Booklet No : ..........Date of sale : ..........Vehicle Chassis No : ..........Engine No : ..........
Page 3 .We hope it will fulfill your dreams and ambitions. This booklet is your guide to maintain and operate your TVS King. So please read and follow the manual carefully to enjoy years of pleasurable riding and increased earnings. As with any good machine, proper care and maintenance are essential for trouble free operation and optimum performance of your vehicle.
Page 4 Prior permission of TVS Motor Company Limited is required for quoting, copying or reproducing any part of this owner's manual. NOTICE NOTE Pictures illustrated in this manual are of TVS King Deluxe and TVS King Deluxe Plus Accessories shown in the picture may not be part of the standard equipment.
Page 5 In case of critical problems during the course of product usage, servicing or any technical assistance you may contact us at TVS Motor Company Limited. P .B. No.4, Harita, Hosur - 635 109 Tamil Nadu, India. Tel: +91(4344) 276780. Website: www.tvsmotor.com/ib/home...
Page 6 SAFETY INFORMATION Your safety and safety of others is very important while operating this vehicle . To help you make informed decision about safety, we have provided operating procedure and other information on labels in this manual. This information alerts you on potential hazards that could hurt you or others.
Page 7: Table Of Contents
CONTENTS Page. No. Useful information Vehicle Identification Number Know Your Vehicle Features in Your Vehicle Safe Riding Tips Operating Your Vehicle Periodic Maintenance Schedule Recommended Lubricants CONTENTS Self-Maintenance Procedures Hydraulic brake system lay out LPG system layout LPG vehicle - Do’s & Don’ts CNG system layout CNG vehicle - Do’s &...
Page 8: Useful Information
Running-in information The first 750 km is a crucial part of TVS King. Proper running in operation during this period helps in ensuring a longer life and smooth performance of your vehicle. During running in period do not exceed following speed limits .
Page 9: Vehicle Identification Number
KNOW YOUR VEHICLE VEHICLE IDENTIFICATION NUMBER Engine and chassis number of your vehicle are very important data. It is essential for vehicle registration. It is also required by TVSM dealer for warranty and in case of any legal procedures. 0K4F81 000251 Know your vehicle...
Page 10 KNOW YOUR VEHICLE FRONT SIDE VIEW FRONT SIDE VIEW 1. Wind shield glass 2. Turn signal lamp 3. Head lamp 4. Position lamp 5. Front brake fluid hose 6. Logo grill 7. Front number plate 8. Wiper blade 9. Mirror REAR SIDE VIEW REAR SIDE VIEW 10.
Page 11 KNOW YOUR VEHICLE LEFT SIDE VIEW - DELUXE** LEFT SIDE VIEW 1. Soft top assembly 2. Fuel lid 3. Gas Cylinder 4. Hand starter lever 5. Driver back rest RIGHT SIDE VIEW - DELUXE** RIGHT SIDE VIEW 6. Speedo hub 7.
Page 12 KNOW YOUR VEHICLE LEFT SIDE VIEW - DELUXE PLUS LEFT SIDE VIEW 1. Soft top assembly 2. Fuel lid 3. Gas Cylinder 4. Hand starter lever 5. Driver back rest RIGHT SIDE VIEW - DELUXE PLUS RIGHT SIDE VIEW 6. Speedo hub 7.
Page 13 KNOW YOUR VEHICLE FRONT VIEW RIGHT SIDE VIEW - DELUXE PLUS WITH SIDE DOOR* 1. Speedo hub 2. Gas Cylinder 3. Driver seat 4. Driver back rest 5. Passenger side door RH * 6. Passenger cabin 7. Air intake 8. Soft top assembly DRIVER CABIN - RH DRIVER CABIN - RH 9.
Page 14 KNOW YOUR VEHICLE CONTROL PANEL 1. Mobile charger Clutch operating lever Tube gear shift 4. Cluster assembly tell tale lamp 5. Hazard warning switch 6. Fuel change over switch 7. Fuel mode & gas level indicator Speaker grill Glove box 10.
Page 15 KNOW YOUR VEHICLE ENGINE COMPARTMENT VEHICLE - LH 1. Air filter assembly 2. Carburettor 3. Low Pressure Reducer 4. Engine 5. Petrol tank 6. Cover TCI unit 7. Spare wheel 8. Spark plug SWITCH ASSEMBLY DASH BOARD SWITCH ASSY DASH BOARD SWITCH ASSY HANDLE BAR 9.
Page 16: Features In Your Vehicle
FEATURES IN YOUR VEHICLE Here you can familiarize yourself with operation of features provided in your vehicle. 1. Control Key operations 2. Safety Features 3. Operating Features FEATURES IN YOUR VEHICLE Accessories provided with the vehicle 1. Tool Kit 2. Owner’s Manual...
Page 17 This key is used to operate ignition switch, steering lock, To protect your vehicle from theft, steering lock is glove box, rear tail door and fuel lid. provided in your TVS King. It is positioned on the steering column, below the dash board. 1. Ignition switch To lock the steering, The ignition switch has two positions.
Page 18 To lock the lid close the lid and turn the key in clock wise Tighten the door knobs. direction NOTE CAUTION TVS LPG/CNG vehicle petrol tank capacity is 2.7 ltrs. Use only unleaded petrol. Do not mix 2T oil with petrol.
Page 19 FEATURES IN YOUR VEHICLE Glove box Switch assembly LH 1. Switch assembly LH 6. Glove box It is positioned on dashboard LH It is provided on the right hand side of the dash board a) Head Lamp Switch To open the glove box turn the key anti clockwise. Key cannot be taken out in this position.
Page 20 FEATURES IN YOUR VEHICLE TVS King comes with DC headlamp. In this switch position, ‘ ’head lamp also will glow along with speedometer lamps, tail lamps, number plate lamp and position lamp when engine is in running condition. b) Wiper motor Switch It has two positions : Wiper motor operates in this position.
Page 21 FEATURES IN YOUR VEHICLE c) Turn signal lamp switch (Left & Right) 8. Switch assembly RH ïð On pushing the turn signal switch to left or right ‘ ’the It is located on the handlebar RH respective indicator lamps will glow in both front and rear. It gives an indication in which direction you are turning.
Page 22 OFF position. 12. Mobile charger 10. Fuel change over switch Your TVS King comes with mobile charger on dashboard Press the switch down‘G’ to operate the vehicle in gas and press up‘P’ to operate in petrol. In middle position ‘----’ both gas and petrol solenoid will be closed.
Page 23 FEATURES IN YOUR VEHICLE 13.Parking brake lever. Control features It is provided below the dash board. Use the parking brake while parking the vehicle especially on gradient to prevent vehicle rolling. 1. Speedometer Press the lock button ‘ A ’ and pull the lever ‘ B ’ upward to apply the brake.
Page 24 FEATURES IN YOUR VEHICLE 3.Tell tale lamps Symbols Description Glow indication Action to be taken Colour Turn signal indicator lamp Left or right indicator is in ‘ON’ Switch off after taking turn Green Neutral indicator lamp Vehicle is in neutral gear condition Safe to start the engine Green High beam indicator lamp...
Page 25 FEATURES IN YOUR VEHICLE 5.Tube complete throttle Engine rpm is controlled by the position of the throttle grip. Rotate it in anti-clockwise to increase the engine rpm. Rotate it clockwise or release it to decrease the engine speed. 6. Tube complete gear shift Clutch lever &...
Page 26 FEATURES IN YOUR VEHICLE 7.Petrol Choke Box spanner Use the petrol choke lever when vehicle is starting in petrol mode , pull the lever up -wards to operate the choke Extension rod Screw driver CAUTION Remember to release the choke in petrol mode after 14X17 starting.
Page 27 FEATURES IN YOUR VEHICLE INTEGRATED MUSIC SYSTEM TVS King brings you most exciting distinct feature of " Music System” in its all models which accompany you all the way, gives you a joyful ride and always ensures your every trip is entertained.
Page 28 FEATURES IN YOUR VEHICLE Music player : Automotive qualified music player capable of playing from common flash drives in MP3 format and FM radio. Power wattage : 10 +10 Watts Stereo Amplifier - Class AB Dimensions of Music Player : 76mm x 120mm x 31.5mm Weight of Music Player : 196 grams Operating Temperature...
Page 29 FEATURES IN YOUR VEHICLE Aux Port : 3.5 mm Stereo. USB Socket : 1 no. of USB socket for interface with common flash drives. Speakers : 2 nos. of 15+15 Watts speakers with water & dust protection. FM Radio : PLL based auto tuning capability in frequency range of 88-108 MHZ. Volume Controls : 8 steps digital "UP - DOWN"...
Page 30 FEATURES IN YOUR VEHICLE The various switch cluster operations of SYMBOLS BUTTONS OPERATIONS music system are listed as follows: ON / OFF To switch ON & OFF the system Volume Up To increase volume Volume Down To decrease volume Play / Pause In Bluetooth mode and MP3 mode: To Play or Pause the tracks Not function in FM mode...
Page 31 FEATURES IN YOUR VEHICLE Switching operations ( ON/OFF ( ) Switch Power on switch has 4 position toggle mode operations (refer drawn flow chart). After switching on ignition key, press once ‘ ‘, music system starts automatically on FIRST PRESS Bluetooth mode.
Page 32 FEATURES IN YOUR VEHICLE Volume Control Select TVS MOTOR and pair the device. After pairing, you can play the songs from smart phone. This system has 8 steps of volume control. To increase the volume by one step press ' + ' button once, keep Press (+) button to increase the volume and Press (-) button to pressing ' + ' to get required volume level.
Page 33 Aux Port : electric starter. Suggested only 30 minutes maximum for TVS King music system is fitted of 3.5 mm stereo aux port. listening music when engine not in running condition. If you want to listen music from your music player or smart...
Page 34: Safe Riding Tips
SAFE RIDING TIPS Importance Your safety and safety of others is very important. Operating this vehicle safely is a big responsibility . For safe driving SAFE RIDING TIPS Always make a pre ride inspection before you start the vehicle. We suggest that you practice driving your vehicle in a non traffic situation until you are thoroughly familiar with your vehicle operations and its control.
Page 35: Operating Your Vehicle
OPERATING YOUR VEHICLE OPERATING YOUR VEHICLE CAUTION Starting the vehicle After parking the vehicle overnight always start the - Insert the ignition key in the ignition switch and turn it engine in petrol ‘P’ mode and use only hand starter. clockwise to ON position.
Page 36 OPERATING YOUR VEHICLE WARNING Open the throttle a little by rotating the throttle grip in the After filling the gas always note down any leakage noise is clock wise direction; simultaneously release the clutch coming from the filler valve area. lever gently and gradually.
Page 37 OPERATING YOUR VEHICLE Filling CNG To check leakage note gas pressure level on the pressure Take the vehicle to CNG bunk and stop the engine. gauge fitted on the CNG cylinder while parking over night. Filler valve is inside the driver seat cover CNG tank. Check the pressure again before using the vehicle.
Page 38 OPERATING YOUR VEHICLE Don’t carry out any welding & fabrication work near the SAFETY TIPS IN CNG CNG cylinder. Do not switch over to CNG mode while the vehicle is running in petrol mode. Always work in good Ventilated workshop area. Do not open the pressure regulator and other CNG Don’t take any flammable material near gas components at your own.
Page 39 Fuel saving tips Always apply the parking brake while parking on gradient. Carry out the periodic maintenance services regularly at TVS authorised service stations. Reverse gear operation Perform daily checks as specified in page no 31 Bring the vehicle in neutral position Avoid sudden and frequent braking.
Page 40 Battery specification It is located on the right hand side of the cover LPG/CNG below the driver seat. TVS LPG/CNG vehicle comes with lead acid type 12V, 32Ah maintenance free battery. It has the following contents. Battery is located below the passenger seat on the chassis.
Page 41: Periodic Maintenance Schedule
PERIODIC MAINTENANCE SCHEDULE PERIODIC MAINTENANCE SCHEDULE S.no Sub activity Activities 5000 10000 15000 20000 25000 30000 35000 40000 45000 50000 Engine oil Check and top up every 1000 kms Check & Top up Differential OiI. • • • • • •...
Page 42 PERIODIC MAINTENANCE SCHEDULE Sl.No Sub activity Activities 5000 10000 15000 20000 25000 30000 35000 40000 45000 50000 Spark plug • • • • • Replace Oil Pump drive Chain and Guide Chain • Brake Fluid • Vehicle • • • •...
Page 43 PERIODIC MAINTENANCE SCHEDULE Sl.No Sub activity Activities 5000 10000 15000 20000 25000 30000 35000 40000 45000 50000 Others Tyre rotation • • • • • • • • • • SAI Filter Clean / Replace • All pipes & hoses joints for Gas leak if any •...
Page 44: Recommended Lubricants
SAE 20W40 API-SL, JASO MA2 TVS TRU4 DURALIFE oil 250 ml Brake fluid DOT 3 / DOT 4 TVS Girling 250ml Grease (Muff cup) IPOL IPLEX RR3 IPOL 120g Grease (Steering) BECHEM PREMIUM III BECHEM CAUTION Use only TVS Motor Recommended genuine lubricant.
Page 45: Self-Maintenance Procedures
Approach - Re-insert the dip stick with out threading inn. TVS authorized Distributor or Dealer / Authorized service - Again take out the dipstick to note the oil level, it should center in the case of any major problem.
Page 46 SELF MAINTENANCE PROCEDURE - To top up oil loosen filler bolt using 17mm spanner. - Fill recommended oil and tighten filler bolt with washer. - Tighten the level plug with washer with out fail. Engine Oil Replacement - Place a oil pan under the drain plug and un-screw hex. flange nuts (2nos.) and take out the cover oil strainer(B) - Refit drain plug along with plain washer and tighten it.
Page 47 SELF MAINTENANCE PROCEDURE Tool name Tool size Ring spanner, Tubular spanner 17mm CAUTION Always use recommended transmission and differential oil. Two different grade and brand of oil should not be mixed. Low Engine Oil Pressure Indicator - It is located on cluster assembly tell tale lamp as shown in the figure.
Page 48 SELF MAINTENANCE PROCEDURE It must switch off as soon as engine start ie., engine rpm Clean carbon from the electrodes and around the base increases, or else bring the vehicle to authorised dealer or with the help of spark plug cleaner. service centre Adjust the gap to the specified limit if incorrect CAUTION...
Page 49 SELF MAINTENANCE PROCEDURE Spare wheel removal Jack position rear - A Jack position front - B Assembly NOTE - While assembling the spare wheel tighten the wheel nuts Mount the spare wheel on the bracket properly and tighten diagonally. the nuts thoroughly. - Lower the vehicle slowly to the ground then tighten the nuts Tyre and wheel changing procedure.
Page 50 SELF MAINTENANCE PROCEDURE BRAKES Tyre rotation Tyre rotation Brake fluid level checking & topping up Brake fluid level checking. Rotation of tyre is recommended for uniform tread wear on Brake oil level can be checked on the brake fluid tank fitted all the wheel positions to achieve optimum tyre life.
Page 51 SELF MAINTENANCE PROCEDURE Rubber bellows for propeller shaft Rubber bellows Head lamp bulb removal Bellows should be kept in good condition and replaced ● Un-lock the clip ( C ) by loosening the star screw using star immediately if torn or cracked by approaching our screw driver to take out the bulb assembly.
Page 52 SELF MAINTENANCE PROCEDURE Front turn signal bulb replacement - Loosen and remove screws ( 1 nos. ) ( A ) holding the lens. Fuse - Remove lens. Push the bulb in and twist in anti clockwise direction to remove bulb. - Replace bulb and assemble back in reverse order of removal.
Page 53 SELF MAINTENANCE PROCEDURE Throttle cable adjustments Clutch cable adjustment - After adjusting the play holding the adjuster nut lock the - After adjusting the free play, holding the adjuster, tighten lock nut. the lock nut. Throttle cable free play : 1 - 2 mm Clutch free play: 10 - 20 mm Tool name Tool size...
Page 54 SELF MAINTENANCE PROCEDURE Clutch cable inner replacement Removal - Loosen the stopper nut at rear - Remove cable from release lever ( A ) - Take out the cable from stopper - Disconnect cable from lever end - Pull out cable inner from lever end Clutch cable assembly at pulley end Assembly - Connect cable to clutch lever...
Page 55 SELF MAINTENANCE PROCEDURE Gear cable inner replacement Removal - Loosen the lock nut (B) and adjuster nut (A) at engine end - Remove cover handle bar ( C ) by loosening two screws - Remove the lock clip ( D ) - Remove the handle bar sleeve and take out pulley gear shift.
Page 56 SELF MAINTENANCE PROCEDURE - Connect adjuster to stopper gear cable at engine end. - Connect the pulley to shaft gear shifter and tighten nut. - Connect pulley to handle bar end and insert sleeve in to handle bar - Lock the pulley with clip - Adjust cable free play by loosening lock nut and turning adjuster nut in or out.
Page 57: Hydraulic Brake System Lay Out
HYDRAULIC BRAKE SYSTEM...
Page 58: Lpg System Layout
LPG SYSTEM LAYOUT TVS King LPG System Layout LPG cylinder: It is mounted below driver's seat. It can be filled with up to 14.4 to 16.4 litres of LPG. Multifunction valve: It is used for controlling the filling, and outflow of LPG from the tank.
Page 59: Lpg Vehicle - Do's & Don'ts
DO’s & DON’Ts Do’s and Don’ts while using LPG vehicle Do’s Don’ts • When the vehicle is taken for body repairs (welding etc.) • Never install any other cylinder in place of LPG Cylinder. the LPG tank should be emptied •...
Page 60: Cng System Layout
CNG SYSTEM LAYOUT TVS King CNG System Layout CNG cylinder: It is mounted below driver's seat. It can be filled with up to 4.5 /5 kg of CNG. 1st stage reduction unit: It reduces the cylinder pressure of 200 BAR to 3-4 BAR...
Page 61: Cng Vehicle - Do's & Don'ts
DOES & DONTS Do’s and Don’ts while using CNG vehicle Do’s Don’ts Shut off the manual cylinder valve in case the vehicle is Don’t keep any flammable items near the CNG not in use for longer period. system. In case of leakage immediately turn ‘OFF ‘ the CNG Don’t use spares which are not original components.
Page 62: Service Record Sheet
SERVICE RECORD SHEET SERVICE RECORD SHEET Sl.no Description Odometer reading Job card number / date Servicing dealers stamp & sign 1st service 2 nd service 3 rd service 4 th service 5 th service 6 th service 7 th service 8 th service 9 th service 10 th service...
Page 63: Technical Specification
TECHNICAL SPECIFICATION TECHNICAL SPECIFICATION Engine Transmission Type - 4 Stroke, Air Cooled, Single Cylinder Clutch Wet - Wet, Multi plate type SI Engine Gear - Manual, 4 Forward & 1 Reverse Differential - Integral with Engine Cylinder Bore X Stroke - 62 mm X 66 mm Chassis &...
Page 64 TECHNICAL SPECIFICATION Brakes Turn Signal Lamp - 12V, 10W X 4 Front & Rear - Drum & Foot Operated, Hydraulic, Internally Speedometer lamp - 12V, 2W x 1 Expanding Shoe with Auto Adjuster type All instrument panel lamp - 12V, 2W x 4 Parking - Hand brake (mechanical) Horn...

This manual is also suitable for:

King deluxe plus