Akerstroms Remotus Jupiter Era 4B Installation Manual
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Summary of Contents for Akerstroms Remotus Jupiter Era 4B
- Page 1 INSTALLATION MANUAL Remotus Jupiter Era 4/6/8B, 10BD, Era 100 AQ80, TX50, MC110, RX161, RX110 959125-000 EN -A0 Original Instructions...
- Page 2 Revision History Version Date Reason 2023-03-22 released version (replaces the manuals 954045-000 & 954121-000) Reference Program Option guide, RX161: 959125-100, RX110: 959125-101. Multi-crane and Multi-operator operation, guide 959125-200. RX161/110 Configuration Tool, manual 952576-000. Operating manual: Era 100: 959125-300, Era 100 Configurable: 959125-301, Era 100 Customized: 959125-4xx. Era 4/6/8B/10BD: 959125-302.
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Page 3: Table Of Contents
3 (44) Table of Contents Introduction ________________________________________________________________5 Scope ____________________________________________________________________5 Use of warnings and notes in this manual _______________________________________6 Warnings regarding installation and maintenance work ____________________________6 Specifications ______________________________________________________________7 Functional Description _______________________________________________________8 Design ___________________________________________________________________________ 8 Functional Diagram __________________________________________________________________ 8 Installation _________________________________________________________________9 Mechanical installation _______________________________________________________________ 9 Connections and switches on the MAIN board ____________________________________________ 10 Cable installation ___________________________________________________________________ 11 7.3.1... - Page 4 4 (44) Function tests _____________________________________________________________29 Indications ________________________________________________________________30 11.1 Receiver indications ________________________________________________________________ 30 11.2 Transmitter indications ______________________________________________________________ 31 11.2.1 Status indicator, Era 4/6/8B, 10BD ______________________________________________________________31 11.2.2 LED panel indications, Era 100 _________________________________________________________________32 11.2.3 Display indications ___________________________________________________________________________33 Trouble shooting ___________________________________________________________34 12.1 First check ________________________________________________________________________ 34 12.2 It is impossible to activate the main contactor _____________________________________________ 35 12.3 Some output functions do not work _____________________________________________________ 35...
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Page 5: Introduction
Introduction 5 (44) Introduction Remotus is Åkerströms product family for radio remote control of safety critical industrial and mobile ap- plications. Remotus Jupiter is Åkerströms’ standardized industrial remote control product line. The manual must be used when installing Åkerströms Remotus system to ensure a secure and safe operation. This manual only covers the installation of the Remotus radio remote control system. -
Page 6: Use Of Warnings And Notes In This Manual
Use of warnings and notes in this manual 6 (44) Use of warnings and notes in this manual Read all safety instructions throughout this manual and on safety signs attached to this equipment. Failure to follow all safety instructions could result in death or serious injury. The safety alert symbol is used to alert about potential personal injury hazards. -
Page 7: Specifications
Specifications 7 (44) Specifications General Operating frequency: 433-434 MHz Power output: < 10 mW Baud rate: 9600 b/s Transmission principle: GFSK, TDMA Channel Separation: 25 kHz ≤-107 dBm BER 10 Functional sensitivity: The radio full-fills: Directive RED 2014/53/EU Reaction time on STOP function: Maximum 550 ms Safety category for the Stop function: ISO 13849-1 Category 3 PL d... -
Page 8: Functional Description
Functional Description 8 (44) Functional Description Design The receiver consists of a MAIN board, antenna board (default, otherwise external antenna) and a radio module. The radio module is located on top of the MAIN board. The MAIN board holds all logic components, relays, power supply and the connectors. For RX161 there is a possibility to add an expansion board, see chapter 7.5 on page 15. -
Page 9: Installation
Installation 9 (44) Installation The permanent installation of the receiver must include fuses to protect the equipment and wiring from over current and short circuit. In detail the power supply of the receiver and all relay contacts must be fused. All fuses are used as disconnecting devices. -
Page 10: Connections And Switches On The Main Board
Installation 10 (44) Connections and switches on the MAIN board RX161/RX110: 1. Rotary switch, SW1 2. Rotary switch, SW2 3. Dipswitch, SW3 4. Pairing button 5. Horn (siren) 6. DC supply 24 V DC 7. Connection for radio module LED28 LED27 8. -
Page 11: Cable Installation
Installation 11 (44) Cable installation If the receiver and/or receiver terminals are connected to more than one line phase the voltage between any connector must NOT exceed 250 V. If voltage of one phase is 230 V AC the corresponding three phase voltage is 380 V AC and thus NOT allowed. -
Page 12: Functional Diagram / Program Option
Installation 12 (44) 7.3.1 Functional diagram / Program Option The receiver functional diagram shows how to connect the equipment, in this manual the functional dia- gram is written as different program options, see appendix RX161: 959125-100, RX110: 959125-101. 7.3.1.1 Cable drawing / functional diagram If you have bought a cable, there is a diagram for that cable and a specific program option. -
Page 13: Ac Supply
Installation 13 (44) 7.3.3 AC supply Carefully check the power supply voltage level. 7.3.4 DC supply The connection cable for the DC supply shall be routed through 24VDC its own cable gland. Do not mix with NON SELV signals. 7.3.5 Digital inputs, RX161 Carefully check the signal voltage level. -
Page 14: Antenna Placement
Installation 14 (44) Antenna placement The antenna is by default placed internally in Jupiter receiver, see figure below. 1. Antenna board 2. Antenna connector Figure 9. Internal antenna 7.4.1 In case of external antenna placement When mounting the antenna separately it must be placed as open (in free air) as possible preferably below the crane beam. -
Page 15: Expansion Board For Rx161
Installation 15 (44) Expansion board for RX161 Number of relay outputs: 12 normally open (NO) and 4 normally open/normally closed (NO/NC). 7.5.1 Installation 7.5.1.1 Connections and indications In front of every relay there is a LED indicating an active relay. Connection for REL 9-16 REL 1-8... -
Page 16: Transmitter Configuration Mode
Transmitter configuration mode 16 (44) Transmitter configuration mode Configuration Era 4/6/8B, 10BD Enter configuration menu Press the button on the bottom right (2 step) while pulling up the safety stop button. Hold down the button 3 seconds until the status indicator glows yel- low showing that the transmitter is in configuration mode. -
Page 17: Pin-Code Configuration Of The Transmitter
Transmitter configuration mode 17 (44) PIN-code Configuration of the Transmitter 8.1.2 The transmitter is equipped with a user configurable PIN-lock to prevent unauthorized access to the system. The PIN-lock is disabled by default. 1. Enter the configuration menu. Select number Delete (Press B1 number... -
Page 18: 433 Mhz
Transmitter configuration mode 18 (44) 8.1.4 433 MHz In frequency band 400 there is an opportunity to select region. Browse Browse 1. Enter the configuration menu. 2. Then select “433 MHz”; with bottom right button (browse with top buttons) 3. Then browse to the desired setting with top buttons: Choose “EU”... -
Page 19: Table 2. Fixed Frequency List
Transmitter configuration mode 19 (44) 8.1.4.1 Fixed frequency Channel no 434MHz EU 433-434MHz Other 434,05 433,3 434,075 433,325 434,1 433,35 433,375 434,125 Note. If the equipment is being 434,15 433,4 434,175 operated in EU-region this set- 433,425 ting must be set to 434MHz EU 434,2 433,45 for correct fulfill the regulation! -
Page 20: Adjustment Of The Push Buttons Remaining And Momentary Functions
Transmitter configuration mode 20 (44) 8.1.5 Adjustment of the Push Buttons Remaining and Momentary Functions The buttons either have momentary functions, which give a signal for only as long as you keep pressing, or remaining functions. Note that this function needs support from the receiver PLC. Before changing these parameters, check the program options. Only qualified personnel may make these changes. 1. Enter the configuration menu. 2. -
Page 21: Remote Type (Only Era 8B & 10Bd)
Transmitter configuration mode 21 (44) 8.1.7 Remote type (only Era 8B & 10BD) NOTE! The functionality of the transmitter is depending Browse Browse on this setting. This setting also alters the placement and symbols on the transmitter, see section 14.1. The Jupiter Era 8B transmitter can be set to 8/9 or 10 Buttons. For 9 and 10 more functions can be admitted with a SHIFT-function (B8 2 step). -
Page 22: Heavy Weight Pin Code
Transmitter configuration mode 22 (44) 8.1.8 Heavy weight PIN code The transmitter is equipped with a user configurable heavy weight PIN-lock to prevent unauthorized access to heavy weight lift. The heavy weight PIN-code is disabled by default. NOTE! The program needs to have a function X. Following program has support for Heavy weight PIN code: 1, 2, 3, 4, 5, 6, 9, A, B, D, E, 10, 12. -
Page 23: Configuration Era 100
Transmitter configuration mode 23 (44) Configuration Era 100 Enter/select choose the selected Scroll/tab changing options value/parameter Long press on this button fast scroll through the options Long press on this button scrolls through the available backlight levels. Enter Configuration menu 8.2.1 There are two levels of access to the configuration menu, one for users and one advanced. -
Page 24: Menu Pages
Transmitter configuration mode 24 (44) 8.2.3 Menu pages User configuration (page 1) 8.2.3.1 User Config. (1/4) Choices Description Auto-off 15 min Off 2 min 5 min Power save On - Automatically reduces brightness to 25% after 10 seconds off Off On Power save inactivity. -
Page 25: Commissioning
Commissioning 25 (44) Commissioning Frequency setting Fixed frequency channel set by the user. It´s only in the transmitter the frequency needs to be set, for Era 4/6/8B/10BD see section 8.1.3 on page 17 and for Era 100 see section “8.2.3.3 Radio configuration (page 3)”... -
Page 26: Pairing Of Transmitter And Receiver
Commissioning 26 (44) Pairing of transmitter and receiver Set the region (“EU” or “Other”) and frequency channel before pairing! If multiple sys- tems are used on the same site, careful frequency planning is recommended. Note! For pairing multi-crane/multi-operator operation see appendix 959125-200. 9.4.1 Pairing indications Mode Event LED indication Receiver Flash rate Pairing button LED 6 LED 5 Pairing... -
Page 27: Pairing Single System
Commissioning 27 (44) 9.4.2 Pairing single system 1. Open the lid on the receiver. Power ON the receiver. 2. Press the pairing button in the receiver. 3. Set the transmitter in pairing mode. Era4/6/8B, 10BD: Hold down bottom buttons when starting the transmitter. -
Page 28: Cim Card
Commissioning 28 (44) CIM Card The CIM card is used for storing configuration information. You can take out the CIM-module from one system and place it in a spare transmitter with the same system program and it will work exactly* the same. This exchange must be done in a clean, dry and ESD safe environment. -
Page 29: Removing/Mounting Cim Card Era 100
Function tests 29 (44) 9.6.3 Removing/Mounting CIM Card Era 100 Disassembled 1. Remove the battery. 2. Unscrew the bottom of the transmitter; pull up the bottom of the transmitter carefully. Disassemble the mounting screw for the CIM card 3. Assemble the CIM card primarily in the original transmitter, alternative spare transmitter, on the CIM card contact 4. -
Page 30: Indications
Indications 30 (44) Indications 11.1 Receiver indications Explanation of LED symbol Flashing fast Flashing slow Flashing extra slow Steady Flash Flash rate, 30/970 ms Flash rate, 50/50 ms Flash rate, 50/250 ms LED Location Indication on RX Event Mode LED4-LED1 Changes in the transmitter TX command switches or joysticks... -
Page 31: Transmitter Indications
Indications 31 (44) 11.2 Transmitter indications 11.2.1 Status indicator, Era 4/6/8B, 10BD If the transmitter during start up (if not PIN locked) or operation detects a fault in any of the transmitters self-tests, the status indicator (see section 14) will indicate a continuous red light, after which the trans- mitter is shut down. -
Page 32: 11.2.2 Led Panel Indications, Era 100
Indications 32 (44) 11.2.2 LED panel indications, Era 100 Indications Explanations Yellow continuous Receiver digital in 1 active Yellow flashing Transmitter locked. PIN code login required Yellow continuous Receiver digital in 2 active No link established Green flashing Link established Main Contactor OFF Green continuous Link established Main Contactor is ON Yellow continuous... -
Page 33: 11.2.3 Display Indications
Indications 33 (44) 11.2.3 Display indications These default symbols can appear on the display depending on the configuration. For configuration refer to RX161/RX110 configuration tool. 1. Radio signal / MC / Low/High power 2. Channel indicator, up to 3 digits (if the 433MHz region setting is “Other”... -
Page 34: Trouble Shooting
Trouble shooting 34 (44) Trouble shooting 12.1 First check On push button transmitter: Ensure that a charged battery is inserted in the transmitter. The status indicator indicates following: Slow green flashing means that the transmitter is fully operational • Fast yellow flashing means that the battery needs charging •... -
Page 35: It Is Impossible To Activate The Main Contactor
Recycling 35 (44) 12.2 It is impossible to activate the main contactor The transmitter has not been paired with the receiver. For LED position see “Table 6. LED indications on the MAIN board” on page 30. Indication Squelch (LED 4) is flashing or lit but the transmitter is off. This means that some or all frequencies are used. -
Page 36: Overview Transmitter
Overview transmitter 36 (44) Overview transmitter Safety STOP button Safety STOP button Status indicator Status indicator Display Button LED Button LED Display Era 4B Era 6B Era 8B 10BD 1. Configuration panel, on/off 2. LED panel 3. Display 4. MC on 5. -
Page 37: Place Symbol Label
Overview transmitter 37 (44) 14.1 Place symbol label Alongside the buttons/joystick/switches there is room for a symbol label. A sheet of symbol labels is included with the delivery. 1. Before placing the label, clean the surface with alcohol. 2. Place the label; make sure that the symbol label is placed at the right button! See Table 7, Table 8 on page 38 or Table 9 on page 38. -
Page 38: Table 8. Symbol Placement For The Different Types Of Era 8B
Overview transmitter 38 (44) Jupiter Era 8B - 8 BUTTONS Jupiter Era 8B - 9 BUTTONS Jupiter Era 8B - 10 BUTTONS Nordic Nordic Nordic B1 B2 B1 B2 B1 B2 B1 B2 B1 B2 B1 B2 B1 B2 B1 B2 B1 B2 B3 B4 B3 B4... -
Page 39: 14.1.1 Nordic Symbols, Example
Overview transmitter 39 (44) 14.1.1 Nordic symbols, example Jupiter Era 100 Jupiter Era 150 14.1.2 DIN symbols, example Jupiter Era 100 Jupiter Era 150 14.1.3 CS symbols, example EAST DOWN EAST DOWN WEST WEST Jupiter Era 100 Jupiter Era 150 Installation manual Remotus Jupiter FSK16 Version: A0 Document-ID: 959125-000 EN... -
Page 40: 14.1.4 Configurable, Example
Overview transmitter 40 (44) 14.1.4 Configurable, example Jupiter Era 100 Configurable Jupiter Era 100 Configurable 2xRotary Switches J1/J2 2 or 4 steps with 1 or 2 movements S6/S7 Pushbutton S1-S5 Toggle switches, rotary switches and/or push buttons. Note! Only possible with maximum of 2 rotary switches (position S2 and S4). If there is a rotary switch in position S2 then position S3 is no longer an option. -
Page 41: Symbol Explanation
Overview transmitter 41 (44) 14.2 Symbol explanation Era 4/6/8B 10BD B7 1 Siren step B9 1 step B7 1 Activation of Main Contactor in the receiver step B9 1 step B7 2 Extra Optional feature step B9 2 step Micro Slow speed operation B8 1 step... - Page 42 Appendix 1 - European Radio Regulation Exerpts from ERC RECOMMENDATION 70-03: Spectrum ac- Power / Frequency Band cess and mitiga- Channel spacing Notes Magnetic Field tion requirement 433.050-434.790 MHz 10 mW e.r.p. < 10 % duty cycle No spacing (note 4) (note 1) 433.050-434.790 MHz 1 mW e.r.p.
- Page 43 Appendix - Settings, notes System Customer: Object: Serial number: System ID: Frequency: Fixed Channel: 433 MHz: “EU” “Other” TRANSMITTER; generic Shutdown time (auto-off): 2 min 5 min 15 min PIN-code (user): Enable Disable Heavy weight PIN-code: Enable Disable radio comm power: 100% Specific settings button transmitter: Button configuration:...
- Page 44 Åkerströms Björbo AB | Box 7, Björbovägen 143 | SE-786 97 Björbo, Sweden Phone +46 241 250 00 | frontoffice@akerstroms.se | www.akerstroms.com...
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