Akerstroms REMOTUS JUPITER Era 4B Installation Manual
  1. Manuals
  2. Brands
  3. Akerstroms Manuals
  4. Remote Control
  5. Jupiter Era 4B
  6. Installation manual

Akerstroms REMOTUS JUPITER Era 4B Installation Manual

Hide thumbs Also See for REMOTUS JUPITER Era 4B:
Table of Contents

Advertisement

Quick Links

See also: Operating Manual

INSTALLATION MANUAL

REMOTUS JUPITER
Era 4/6/8B, 10BD
RX161, AQ80, TX50
(FSK16)
954045-000 EN -B0

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the REMOTUS JUPITER Era 4B and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Akerstroms REMOTUS JUPITER Era 4B

Summary of Contents for Akerstroms REMOTUS JUPITER Era 4B

  • Page 1: Installation Manual

    INSTALLATION MANUAL REMOTUS JUPITER Era 4/6/8B, 10BD RX161, AQ80, TX50 (FSK16) 954045-000 EN -B0...

  • Page 2: Revision History

    Revision history Version Date Reason 2016-12-13 released version 2017-01-31 4/6 buttons added, new pictures front page 2017-04-05 TX50 10BD transmitter added Reference RX16X configuration tool, manual 952576-000.

  • Page 3: Table Of Contents

    3 (48) Table of Contents Introduction _____________________________________________________________ 5 Scope _________________________________________________________________ 5 Use of warnings and notes in this manual ____________________________________ 6 Warnings regarding installation and maintenance work _________________________ 6 Specifications ___________________________________________________________ 7 Design ________________________________________________________________________ 7 Functional description _____________________________________________________________ 8 Installation ______________________________________________________________ 9 Mechanical installation ____________________________________________________________ 9 Connections and switches on the MAIN board _________________________________________ 10 Cable installation ________________________________________________________________ 11...
  • Page 4 4 (48) Trouble shooting ________________________________________________________ 32 10.1 First check _____________________________________________________________________ 32 10.2 It is impossible to activate the main contactor __________________________________________ 32 10.3 Some output functions do not work __________________________________________________ 33 Program Selection ______________________________________________________ 33 11.1 Program Selection list ____________________________________________________________ 33 Overview transmitter ____________________________________________________ 42 12.1 Place symbol label ______________________________________________________________ 42...

  • Page 5: Introduction

    Introduction 5 (48) Introduction Remotus is Åkerströms product family for radio remote control of safety critical industrial and mobile ap- plications. Remotus Jupiter is Åkerströms’ standardized industrial remote control product line. The manual must be used when installing Åkerströms Remotus system to ensure a secure and safe operation. This manual only covers the installation of the Remotus radio remote control system.

  • Page 6: Use Of Warnings And Notes In This Manual

    Use of warnings and notes in this manual 6 (48) Use of warnings and notes in this manual Read all safety instructions throughout this manual and on safety signs attached to this equipment. Failure to follow all safety instructions could result in death or serious injury. The safety alert symbol is used to alert about potential personal injury hazards.

  • Page 7: Specifications

    Specifications 7 (48) Specifications General: Operating frequency: 433-434 MHz Power output: < 10 mW Baud rate: 9600 b/s Transmission principle: GFSK, TDMA Channel Separation: 25 kHz Functional sensitivity: ≤-107 dBm BER 10-3 The radio full-fills: R&TTE Directive 99/5EC Reaction time on STOP function: Maximum 550 ms Safety category for the Stop function ISO 13849-1 Category 3 PL d...

  • Page 8: Functional Description

    Specifications 8 (48) Functional description The Remotus RX161 receiver uses a dual channel architecture combined with eight (8) safety re- lays whereof two safety relays are intended for the safety stop. The other 6 safety relays are used for crane movement and provides protection against unintended movement due to welded relay contacts (UMFS Category 3 PL d ISO 13849-1:2006).

  • Page 9: Installation

    Installation 9 (48) Installation The permanent installation of the receiver must include fuses to protect the equipment and wiring from over current and short circuit. In detail the power supply of the receiver and all relay contacts must be fused. All fuses are used as disconnecting devices.

  • Page 10: Connections And Switches On The Main Board

    Installation 10 (48) Connections and switches on the MAIN board Rotary switch Rotary switch Dipswitch Pairing DC supply Horn (siren) RS422/485 24 V DC Connection for radio module Analogue in Support for cabling Support for cabling LED28 LED27 AC supply 230V LED17 115V...

  • Page 11: Cable Installation

    Installation 11 (48) Cable installation If the receiver and/or receiver terminals are connected to more than one line phase the voltage between any connector must NOT exceed 250 V. If voltage of one phase is 230 V AC the corresponding three phase voltage is 380 V AC and thus NOT allowed.

  • Page 12: Functional Diagram

    Installation 12 (48) 6.3.1 Functional diagram The receiver functional diagram shows how to connect the equipment, in this manual the functional dia- gram is written as different program options, see chapter 11. 6.3.2 Principle connection of the Main contactors The radio remote control system is, for the safety stop function, designed for category 3 Pl d according to ISO 13849-1:2006.

  • Page 13: Ac Supply

    Installation 13 (48) 6.3.3 AC supply Carefully check the power supply voltage level. 6.3.4 DC supply The connection cable for the DC supply shall be routed through 24VDC its own cable gland. Do not mix with NON SELV signals. 6.3.5 Digital inputs Carefully check the signal voltage level.

  • Page 14: Antenna Placement

    Installation 14 (48) Antenna placement The antenna is by default placed internally in Jupiter RX161, see figure below. Antenna board Antenna connector Figure 8. Internal antenna 6.4.1 In case of external antenna placement When mounting the antenna separately it must be placed as open (in free air) as possible preferably below the crane beam.

  • Page 15: Commissioning

    Commissioning 15 (48) Commissioning Frequency setting Fixed frequency channel set by the user. It´s only in the transmitter the frequency need to be set, see sec- tion 7.2.3 on page 18. Note that for 433MHz region “EU” or “Other” is set in both the transmitter and the receiver. For the receiver refer to Configuration Tool (manual 952576-000) and for the transmitter see 7.2.4 on page 18.

  • Page 16: Transmitter Configuration Mode

    Commissioning 16 (48) Transmitter configuration mode Enter configuration menu Press the button on the bottom right (2 step) while pulling up the safety stop button. Hold down the button 3 seconds until the status indicator glows yel- low showing that the transmitter is in configuration mode.

  • Page 17: Pin-Code Configuration Of The Transmitter

    Commissioning 17 (48) 7.2.2 PIN-code Configuration of the Transmitter The transmitter is equipped with a user configurable PIN-lock to prevent unauthorized access to the system. The PIN-lock is disabled by default. 1. Enter the configuration menu. Select number Delete (Press B1 number 2.

  • Page 18: Radio Frequency Setting In The Transmitter

    Commissioning 18 (48) 7.2.3 Radio Frequency Setting in the Transmitter Note before setting the frequency channel set the region “EU” or “Other” first. If there is a change be- tween “EU” or “Other” in the settings, the frequency channel has to be set again! To change the settings do the following: Browse Browse 1.

  • Page 19: Table 2. Fixed Frequency List

    Commissioning 19 (48) 7.2.4.1 Fixed frequency Channel no 434MHz EU 433-434MHz Other 434,05 433,3 434,075 433,325 434,1 433,35 434,125 433,375 434,15 433,4 434,175 433,425 434,2 433,45 434,225 433,475 434,25 433,5 434,275 433,525 434,3 433,55 434,325 433,575 434,35 433,6 434,375 433,625 434,4 433,65 434,425...

  • Page 20: Adjustment Of The Push Buttons Remaining And Momentary Functions

    Commissioning 20 (48) 7.2.5 Adjustment of the Push Buttons Remaining and Momentary Functions The buttons either have momentary functions, which give a signal for only as long as you keep pressing, or remaining functions. Note that this function needs support from the receiver PLC. Before changing these parameters, check the program options. Only qualified personnel may make these changes.

  • Page 21: Remote Type (Only Era 8B & 10Bd)

    Commissioning 21 (48) 7.2.7 Remote type (only Era 8B & 10BD) NOTE! The functionality of the transmitter is depending Browse Browse on this setting. This setting also alters the placement and symbols on the transmitter, see section 12.1. The Jupiter Era 8B transmitter can be set to 8/9 or 10 Buttons. For 9 and 10 more functions can be admitted with a SHIFT-function (B8 2 step).

  • Page 22: Heavy Weight Pin-Code

    Commissioning 22 (48) 7.2.8 Heavy weight PIN-code The transmitter is equipped with a user configurable heavy weight PIN-lock to prevent unauthorized access to heavy weight lift. The heavy weight PIN-code is disabled by default. Enable Heavy weight PIN code: Select number Delete (Press B1 number...

  • Page 23: Pairing Of Transmitter And Receiver

    Commissioning 23 (48) Pairing of transmitter and receiver Set the region (“EU” or “Other”) and frequency channel before pairing! If multiple systems are used on the same site, carefull frequency planning is recommended. For location of receiver pairing button and indications LED 5, 6 see Figure 3 and Figure 12 Note! For pairing tandem/multi-operator operation see section “7.5 Tandem and Multi-operator Operation”...

  • Page 24: Micro (Slow Speed) Operation

    Commissioning 24 (48) Micro (slow speed) Operation The SW3 dipswitch for adjusting micro setting is marked in Figure 3. See Figure 10 for settings. Non simultaneous - SW3:3 OFF The buttons/joysticks for movement are interlocked during this time so that only Non simultaneous one movement can be operated at a time.

  • Page 25: Multi-Operator Operation

    Commissioning 25 (48) 7.5.1 Multi-operator operation 2 transmitters and 1 receiver In order to run multi-operator operation the receiver must be paired with two ID’s. First paired transmitter = transmitter 1. 1. Pair transmitter 1 to the receiver. Disconnect and reconnect the power source to the receiver. 2.

  • Page 26: Tandem Operator Operation & Multi-Operator Operation

    Commissioning 26 (48) 7.5.3 Tandem operator operation & Multi-operator operation 2 transmitters and 2 receivers In order to run tandem/multi-operator operation the receivers must be paired with two ID’s. 1. Pair transmitter 1 to receiver 1 (A). Disconnect and reconnect the power source to the receiver. 2.

  • Page 27: Tandem Operator Operation & Multi-Operator Operation (Primary/Secondary)

    Commissioning 27 (48) 7.5.4 Tandem operator operation & Multi-operator operation (Primary/Secondary) 2 transmitters and 2 receivers (one of the transmitters can only operate one crane) In order to run tandem/multi-operator operation the receivers must be paired with two ID’s. 1. Pair transmitter 1 to receiver 1 (A). Disconnect the power source to the receiver, set the SW3 in “during operation”...

  • Page 28: Cim Card

    Commissioning 28 (48) CIM Card The CIM card is used for storing configuration information. You can take out the CIM-module from one system and place it in a spare transmitter with the same system program and it will work exactly* the same. This exchange has to be done in a clean, dry and ESD safe environment.

  • Page 29: Function Tests

    Function tests 29 (48) Function tests Before the following test is performed, make sure to prevent unintended movements of the controlled object from becoming a safety hazard. Check that the transmitter can control the receiver by testing all functions and note if the output relays and the corresponding inputs on the controlled object are activated.

  • Page 30: Indications

    Indications 30 (48) Indications Receiver indications LED 4 LED 3 LED 2 LED 1 LED 6 LED 5 MC OK Indicates activated main contactor LED28, LED27 LED28 LED27 Figure 12. Indications on the MAIN board Mode Event Indication on RX Flash rate LED 1-4 TX command change...

  • Page 31: Transmitter Indications

    Indications 31 (48) Transmitter indications 9.2.1 Status indicator If the transmitter under start up (if not PIN locked) or operation detects a fault in any of the transmitters self-tests, the status indicator (see section 12) will indicate a continuous red light, after which the trans- mitter is shut down.

  • Page 32: Trouble Shooting

    Trouble shooting 32 (48) Trouble shooting 10.1 First check On push button transmitter: Ensure that a charged battery is inserted in the transmitter. The status indicator indicates following: • Slow green flashing means that the transmitter is fully operational • Fast yellow flashing means that the battery needs charging •...

  • Page 33: Some Output Functions Do Not Work

    Program Selection 33 (48) 10.3 Some output functions do not work If the LEDs indicate the output function the fault is likely to be found in the relay itself or in the cables/ contacts or in the controlled units’ electronics. If no LEDs are indicate the output function the fault is likely to be found in the transmitter.
  • Page 34 Program Selection 34 (48) Program Option 0 - 10pcs Single functions for JUPITER Era 4/6/8B, 10BD Function Terminal Connector Cable part 10BD Program Option 1 - 3 outputs per movement Terminal Connector Cable part Function 4/6/8B N/CS 4/6/8B DIN 10 BD N/CS 10BD DIN Bridge forward Bridge backward Trolley left...
  • Page 35 Program Selection 35 (48) Program Option 2 - Different outputs for high speed up and down Terminal Connector Cable part Function 4/6/8B N/CS 4/6/8B DIN 10BD N/CS 10BD DIN Bridge forward Bridge backward Trolley left Trolley right Hoist down Hoist up Bridge high speed B5/B6 B6/B5 B5/B6 B6/B5 Trolley high speed B3/B4 B3/B4 B3/B4...
  • Page 36 Program Selection 36 (48) Program Option 4 - 3 outputs per movement + MC-ON function. (KONECRANES) Terminal Connector Cable part Function 4/6/8B N/CS 4/6/8B DIN 10 BD N/CS 10BD DIN Bridge forward Bridge backward Trolley left Trolley right Hoist down Hoist up Bridge high speed B5/B6...
  • Page 37 Program Selection 37 (48) Program Option 6 - Different outputs for high speed up and down + MC ON function Terminal Connector Cable part Function 4/6/8B N/CS 4/6/8B DIN 10 BD N/CS 10BD DIN Bridge forward Bridge backward Trolley left Trolley right Hoist down Hoist up Bridge high speed B5/B6 B6/B5 B5/B6 B6/B5 Trolley high speed B3/B4 B3/B4 B3/B4...
  • Page 38 Program Selection 38 (48) Program Option 8 - Outputs for low speed and high speed for each movement (A/B function) Terminal Connector Cable part Function 4/6/8B N/CS 4/6/8B DIN 10 BD N/CS 10BD DIN Bridge forward Bridge backward Trolley left Trolley right Hoist down Hoist up...
  • Page 39 Program Selection 39 (48) Program Option A - Different outputs for high speed up and down. Transition from high speed to low speed – delayed 1s. (DEMAG, Dematek) Terminal Connector Cable part Function 4/6/8B N/CS 4/6/8B DIN 10 BD N/CS 10BD DIN Bridge forward Bridge backward Trolley left Trolley right Hoist down Hoist up Bridge high speed B5/B6...
  • Page 40 Program Selection 40 (48) Program Option C - Low speed in first step disappears in the second step (A/B function) Terminal Connector Cable part Function 4/6/8B N/CS 4/6/8B DIN 10 BD N/CS 10BD DIN Bridge forward low speed Bridge backward low speed 1 Trolley left low speed Trolley right low speed Hoist down low speed Hoist up low speed Bridge forward high speed Bridge backward high speed...
  • Page 41 Program Selection 41 (48) Program Option E - 3 outputs per movement with common movement indication output on Y12 Terminal Connector Cable part Function 4/6/8B N/CS 4/6/8B DIN 10 BD N/CS 10BD DIN Bridge forward Bridge backward Trolley left Trolley right Hoist down Hoist up Bridge high speed...

  • Page 42: Overview Transmitter

    Overview transmitter 42 (48) Overview transmitter Safety STOP button Safety STOP button Status indicator Status indicator Display Button LED Button LED Display Era 4B Era 6B Era 8B 10BD 12.1 Place symbol label Alongside the buttons there is room for a symbol label. A sheet of symbol labels are included with the delivery.

  • Page 43: Table 7. Symbol Placement For Era 4B And 6B

    Overview transmitter 43 (48) Jupiter Era 4B Jupiter Era 6B Nordic Nordic B1 B2 B1 B2 B1 B2 B1 B2 B1 B2 B1 B2 B3 B4 B3 B4 B3 B4 B7 B8 B7 B8 B7 B8 B7 B8 B7 B8 B7 B8 Table 7.

  • Page 44: Table 9. Symbol Placement For 10Bd

    Overview transmitter 44 (48) Jupiter 10BD Nordic DOWN NORTH SOUTH EAST WEST Table 9. Symbol placement for 10BD Installation manual Remotus Jupiter 10BD, Era 4/6/8B FSK16 Version: B0 Document-ID: 954045-000 EN Author: SH...

  • Page 45: Symbol Explanation

    Overview transmitter 45 (48) 12.2 Symbol explanation Era 4/6/8B 10BD Siren B7 1 step B9 1 step Activation of Main Contactor in the receiver B7 1 step B9 1 step Extra Optional feature B7 2 step B9 2 step Micro Slow speed operation B8 1 step...
  • Page 46 46 (48) Appendix 1 - European Radio Regulation Exerpts from ERC RECOMMENDATION 70-03: Spectrum ac- Power / Frequency Band cess and mitiga- Channel spacing Notes Magnetic Field tion requirement 433.050-434.790 MHz 10 mW e.r.p. < 10 % duty cycle No spacing (note 4) (note 1) 433.050-434.790 MHz...
  • Page 47 Appendix - Settings, notes System Customer: Object: Serial number: System ID: Frequency: Fixed Channel: 433 MHz: “EU” “Other” TRANSMITTER; generic Shutdown time (auto-off): 2 min 5 min 15 min PIN-code (user): Enable Disable Heavy weight PIN-code: Enable Disable radio comm power: 100% Specific settings hand held transmitter: Button configuration:...
  • Page 48 Åkerströms Björbo AB Box 7, SE-785 21 Gagnef, Sweden street Björbovägen 143 SE-785 45 Björbo, Sweden Phone +46 241 250 00 Fax +46 241 232 99 E-mail sales@akerstroms.com www.akerstroms.com © Åkerströms Björbo AB, 2014...

This manual is also suitable for:

Remotus jupiter era 6bAq80Tx50Remotus jupiter era 8bRemotus jupiter era 10bdRx161 ... Show all

Table of Contents