Maintenance - Ingersoll-Rand P101 Operation And Maintenance Manual

PERIOD ITEM
Initial/500
Brakes.
miles (850
km)
Daily Oil level.
Air filter(s).
Fuel tank.
Emergency
stop (Front
panel).
Lubricator (if
fitted).
Earth leakage
circuit breaker
(WDG)(Socket
panel).
Fixing screws
Weekly/50 Safety
shutdown
hours
system.
Engine.
Compressor
oil filter.
Fan drive
belt(s).
Monthly/150
Oil cooler.
hours
Compressor
oil filter.
Hoses.
Running gear.
Safety
3
months/250 shutdown
hours system.
Safety valve.
Brakes.
Running gear.
Earth leakage
circuit breaker
(WDG)(Socket
panel).

MAINTENANCE

Check and adjust the brake
linkage.
Check and adjust the wheel
brakes.
Check and refill as required.
Clean the dust collector box(es).
Refill to prevent condensation.
Test the operation of the device.
Replenish the oil.
Test the operation of the device.
Check – (see "safety section")
Check the electrical connections.
Refer to the Engine Manufacturer's
Manual .
Replace after the first 50 hours
from new.
Check for correct tension and
excessive wear.
Re–tension/replace as necessary.
Check for the build up of foreign
matter. Clean if necessary by
blowing out with air or pressure
wash.
Replace after the first 150 hours
from new.
Inspect.
Apply grease to the steering
linkage grease points
applicable).
Test the operation of the switches.
Operate the safety valve manually
to verify that the valve mechanism
is functioning correctly and that a
small amount of air is released.
Check and adjust the brake linkage
at 3000 miles (5000 km) or 3
months (whichever is the sooner)
to compensate for any stretch in the
adjustable cables. Check and
adjust the wheel brakes
compensate for wear.
Check the bolts securing the
running gear to the chassis and
re–tighten where necessary (Refer
to the TORQUE SETTING TABLE
within this manual). Reset the tab
washer. Check and adjust the
brakes and brake cables. Adjust
and grease the linkages. Check the
towing eye bolts under the bellows
cover (If applicable).
Test the operation of the device.
PERIOD ITEM
3, 6, 30
Engine.
months/250,
500, 2500
hours
Compressor
6
months/500
oil filter.
ho rs hours
Compressor
oil.
Hoses.
Scavenge line.
Fan drive
belt(s).
Pressure
system.
Running gear.
Wheel
bearings.
1 year/1000 Air filter
hours elements.
Engine
breather.
Safety
shutdown
system.
Compressor
oil.
Pressure
gauge.
Pressure
regulator.
Separator
1 year/1000
hours or as
tank.
defined by
(If
local or
national
legislation l i l ti
Running gear.
2 years/2000
Safety valve.
hours
4 years/4000
Hoses.
hours
6 years/6000 Separator
hours or as
tank.
defined by
local or
national
to
legislation.
Separator
As required.
element.
Battery.
Fuel filter
water
separator.
MAINTENANCE
MAINTENANCE
Refer to the Engine Manufacturer's
Manual .
Replace.
Replace.
Inspect.
Clean if necessary.
Replace.
Inspect all components
damage, deterioration or leaks.
Replace as necessary.
Grease all nipples.
Pack with grease.
Replace.
Clean the element.
Test the operation of the switches.
Replace.
Remove from the machine and
check the calibration. Replace if
necessary.
Check that the regulator functions
correctly.
Fully inspect all external surfaces,
welds and fittings. Report any
excessive corrosion, mechanical
or impact damage, leakage or other
deterioration.
Remove trailing arms and clean
and grease bushes.
Remove from the machine and
check for the correct operating
pressure. Adjust as necessary.
Replace.
Remove the cover plate and any
necessary fittings.
interior thoroughly and inspect all
internal surfaces and welds.
Replace if damaged.
Clean and grease the terminals.
Refer to the Engine Manufacturer's
Manual .
P90 P101 P110 P130
HP95 P150 P180 HP140 7/51
22
for
Clean the