Ingersoll-Rand P425AWIR Operating, Maintenance & Parts Manual
  1. Manuals
  2. Brands
  3. Ingersoll-Rand Manuals
  4. Air Compressor
  5. P425AWIR
  6. Operating, maintenance & parts manual
Ingersoll-Rand P425AWIR Operating, Maintenance & Parts Manual

Ingersoll-Rand P425AWIR Operating, Maintenance & Parts Manual

Hide thumbs Also See for P425AWIR:
Table of Contents

Advertisement

Quick Links

Download this manual
This manual contains important safety information.
Do not destroy this manual.
!
This manual must be available to the personnel who operate and maintain this machine.
Portable Power
P.O. Box 868 – 501 Sanford Ave
Mocksville, N.C. 27028
OPERATING, MAINTENANCE,
PARTS MANUAL
MODELS:
P425AWIR
XP375AWIR
HP375AWIR
VHP300AWIR
Code:
Doosan purchased Bobcat Company from Ingersoll-Rand Company in
2007. Any reference to Ingersoll-Rand Company or use of trademarks,
service marks, logos, or other proprietary identifying marks belonging
to Ingersoll-Rand Company in this manual is historical or nominative
in nature, and is not meant to suggest a current affiliation between
Ingersoll-Rand Company and Doosan Company or the products of
either.
(7/120)
(9/110)
(10/105)
(14/85)
C.C.N. : 22220321 US
DATE
: SEPTEMBER 2003
Revised (09-12)

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the P425AWIR and is the answer not in the manual?

Questions and answers

Related Manuals for Ingersoll-Rand P425AWIR

Summary of Contents for Ingersoll-Rand P425AWIR

  • Page 1 This manual must be available to the personnel who operate and maintain this machine. Doosan purchased Bobcat Company from Ingersoll-Rand Company in 2007. Any reference to Ingersoll-Rand Company or use of trademarks, service marks, logos, or other proprietary identifying marks belonging...
  • Page 2 CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

  • Page 3: Table Of Contents

    Italy Norway Netherlands ENGINE INSTRUCTION MANUAL Portugal Sweden MAINTENANCE Finland Routine maintenance F.H.R.G. Fixed height running gear Lubrication V.H.R.G. Variable height running gear Speed & pressure regulation Torque settings table Compressor lubrication P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)

  • Page 4: Foreword

    The company accepts no responsibility for errors in Ingersoll–Rand cannot anticipate every application or work translation of this manual from the original English version. situation that may arise.  COPYRIGHT IF IN DOUBT CONSULT SUPERVISION 2003 INGERSOLL–RAND COMPANY P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)

  • Page 5: Warranty

    Ingersoll–Rand Engines – The earlier of twenty—four OF TITLE), AND THERE ARE NO WARRANTIES OF (24) months from shipment to or the accumulation of 4,000 MERCHANTABILITY OR OF FITNESS FORA PARTICULAR hours of service. PURPOSE. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 6 (Central & South America, Asia, Middle East & 1000 None Africa) MITSUBISHI 2000 2 yrs/4000 hrs using IR fluids and filters VOLVO 2000 2 yrs/4000 hrs using IR fluids and filters HONDA unlimited None VANGUARD unlimited None P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 7 Ingersoll–Rand AIREND EXCHANGE Months Hours Extended Coverage Airend 2000 2 yrs/4000 hrs – available from Note: Actual warranty times may change. Consult the manufacturer’s warranty policy as shipped with each new product. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 8 For units operating within the USA & Canada, call the Mocksville Product Support Department on 1–800–633–5206 XHP650/900/1070 will continue to use XHP505 and will have the extended warranty when above conditions are met. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 9 Separate engine registration material is included with this literature package for John Deere powered machines. All other engine manufacturers do not require a separate engine registration. You MUST present proof of in–service date at time of requesting engine warranty service. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 10 4. Ingersoll–Rand reserves the right to make design changes or modifications of Ingersoll–Rand products at anytime without incurring any obligation to make similar changes or modifications on previously sold units. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)

  • Page 11: Decals

    WARNING – Pressure control. WARNING – Corrosion risk. discharge. WARNING – Maintain correct tyre WARNING – Hot and harmful exhaust WARNING – Pressurised vessel. pressure. (Refer to the GENERAL gas. INFORMATION section of this manual). P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 12 Do not remove the Operating and Do not operate the machine without the Maintenance manual and manual holder Do not stack. guard being fitted. from this machine. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 13 When parking use prop stand, handrake manual before operation or maintenance Compressor oil filling and wheel chocks. of this machine is undertaken. Diesel fuel Rough Service Designation. Parking brake. No open flame. Wet Location Operation. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 14 Replace any cracked protective shield. Oil drain. Engine Oil Fuel level/point Pressure control Malfunction Battery charging condition Low pressure High pressure High compressor temperature Engine malfunction Compressor malfunction Engine high temperature Low engine oil pressure P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 15 WARNING High pressure air. Can cause serious Hot pressurized fluid. injury or death. Can cause serious burns. Relieve pressure before Do not open removing filler plugs/caps, fittings or radiator while hot. covers. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 16 Can cause serious ELECTRONIC DAMAGE burns, blindness or WILL OCCUR. death. This engine is equipped with an Keep sparks and open electronic engine controller and flames away from other electronic components. batteries. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 17 Safety Decals to the Mocksville Parts Service Department. The no charge order should contain only Safety Decals. Help promote product safety! Assure that decals are present on the machines. Replace decals that are not readable. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 18 Ingersoll–Rand Company reserves the right to make changes or add improvements without notice and without incurring any obligation to make such changes or add such improvements to products sold previously. The Purchaser is urged to include the above provisions in any agreement for any resale of this compressor. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)

  • Page 19: Noise Emission

    Federal Standards are covered by this warranty for the life of the air compressor. (40FR204.58–1). P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 20 (2) space so that the purchaser or owner can record what maintenance was done, by whom, where and when. Detailed instructions on the maintenance items below are given on the following page. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 21 100 HOURS ENCLOSURE PANELS 100 HOURS AIR INTAKE & ENGINE EXHAUST 100 HOURS COOLING SYSTEMS 250 HOURS ISOLATION MOUNTS 250 HOURS ENGINE OPERATION SEE OPERATOR’S MANUAL FUELS & LUBRICANTS SEE OPERATOR’S MANUAL P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 22 Doors, access panels, and hatch closures especially, should be checked and adjusted at this time to insure continuous sealing between gasket or acoustic material and the mating frame. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)

  • Page 23: Maintenance Record For Noise Emission Control And Extended Warranty

    MAINTENANCE RECORD FOR NOISE EMISSION CONTROL AND EXTENDED WARRANTY ITEM NO. DESCRIPTION OF WORK OR HOURMETER MAINT/INSPECT LOCATION WORK DONE COMMENTS READING DATE CITY/STATE BY (NAME) P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)

  • Page 24: Safety

    The safety valve located in the separator tank must be air to prevent debris from injuring eye(s). checked periodically for correct operation. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 25 Gross mass (on data plate) is for the basic machine and fuel Safety data sheets for compressor and engine lubricants only, excluding any fitted options, tools, equipment and foreign should be obtained from the lubricant supplier. materials. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 26 P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 27 Engine and compressor air filter C Access items: E Access items: Separator element & fill Radiator fill Compressor oil filter Fuel filters F Package air outlet Dipstick Engine oil fill G Track width Coolant bottle fill P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 28 J Variable height drawbar Dipstick 17 (420) minimum / 35 (880) maximum Engine oil fill Coolant bottle fill D Access items: Fuel fill Engine oil filter Fuel filter Engine and compressor air filter P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 29 Safety data sheets can be obtained on request from the lubricant supplier. Operating ambient temperature. Whisperized –12_C TO +49_C (1O_F TO 120_F) For temperatures outside the specified ambient range, consult Ingersoll–Rand. Maximum discharge temperature. 120_C (248_F) P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 30 (refer to the GENERAL INFORMATION section of this manual). Before towing the unit during the hours of darkness, ensure that the lights are functioning correctly (where fitted). Ensure that all transport and packing materials are discarded. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)

  • Page 31: Operating Instructions

    45 and a sulphur content not greater than 0,5%. CAUTION: When refuelling:– switch off the engine. do not smoke. extinguish all naked lights. do not allow the fuel to come into contact with hot surfaces. wear personal protective equipment. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 32 6. Power Switch – Flip “ON” to activate systems prior to 14.Wait To Start Lamp. Starting. Flip “OFF” to stop engine. 7. Service Air Switch – After warm–up, PUSH. Provides full air pressure at the service outlet. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 33 11. Malfunction Code (4 Digit): Compressor or need service. engine fault. Refer to manual for list of codes 5. High Engine Coolant Temp: Fault indicator and service requirements. lamp. Indicates shutdown due to high engine water temperature. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 34 Machine ID Not Valid CPRSR Malf. Sep. Tank Temp. (RT1) Sensor Fault CPRSR Malf. Reg. System Pressure (PT2) Sensor CPRSR Malf. Fault Serial Comm. Problem CPRSR Malf. CAN Bus Problem CPRSR Malf. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 35 Engine Coolant Temperature Input Voltage Low Engine Coolant Temperature High Least Severe Engine Coolant Temperature High Moderately Severe ECU Power Down Error Fuel Temperature Input Voltage High Fuel Temperature Input Voltage Low P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 36 Pump Control Valve Closure Not Detected Pump Solenoid Circuit Moderately Shorted 1109 Engine Shutdown Warning 1110 Engine Shutdown 1569 Fuel Derate 2000 Internal ECU Failure * FMI (Failure Mode Indicator) – Requires engine diagnostic tool to display. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)

  • Page 37: Emergency Stopping

    NOTE: Wear hearing protection at all times when the engine is malfunction, then identify and correct the fault before attempting started with the service valve open and air is flowing from the to re–start. valve. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)

  • Page 38: Re-Starting

    CAUTiON: To ensure an adequate flow of oil to the compressor Do not dispose of a complete machine without at low temperature, never allow the discharge pressure to fall documentation relating to instructions for its use. below 3,5 bar (50 psi) P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 39 Bio–Diesel Fuel Bio–diesel fuels may be used ONLY if the bio–diesel fuel properties meet the latest edition of ASTM PS121, DIN 51606 or equivalent specification. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 40 Other oils may be used if they meet one or more of the following: • API Service Classification CI–4 • API Service Classification CH–4 • ACEA Specification E3 • ACEA Specification E4 • ACEA Specification E5 P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 41 DO all recommended coolants, replenish additives between drain intervals by adding a NOT exceed 100 hours of operation with break–in oil. supplemental coolant additive every 12 months. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 42 If the recommended engine oils, or Pro–Tect is not used, the oil and filter change interval is reduced to every 250 hours. If diesel fuel with a sulfur content greater than 0.05% is used, the oil and filter change interval is also reduced. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 43 2. Install the vent tube. Be sure the O–ring fits correctly in the rocker arm cover for elbow Important: Filtration of oils is critical to adapter. proper lubrication. Always change filter regularly. Replacing Fuel Filter Elements P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 44 10. Reconnect water sensor wiring (if equipped). Keep all engine ground connections clean and tight to prevent electrical arcing which can 11. Open fuel shut–off valve and bleed the fuel damage electronic components. system. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 45 2. To replace belt with automatic tensioner, Line—Torque 27 N•m (20 lb–ft) release tension on belt using a breaker bar and socket on tension arm. To replace belt with manual tensioner, release tension at belt tensioner. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 46 The illustrated diagrams and troubleshooting information are of a general nature. See your engine distributor or servicing dealer if you are in doubt. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 47 Engine knocks Low engine oil level. Add oil to engine crankcase. Low coolant temperature. Remove and check thermostat. Engine overheating. See “Engine Overheats”. Engine cold Wrong or defective thermostat. Remove and check thermostat. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 48 Leaking exhaust manifold gasket. See your authorized servicing dealer. Defective aneroid control line. See your authorized servicing dealer. Restricted fuel hose. Clean or replace fuel hose. Low fast idle speed. See your authorized servicing dealer. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 49 Service air cleaner. Engine overloaded. Reduce load. Injection nozzles dirty. See your authorized servicing dealer. Electronic fuel system problem See your authorized servicing dealer. Turbocharger not functioning. See your authorized servicing dealer. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 50 Increase engine rpm when heavy electrical load is used. Poor electrical connections on Inspect and clean as necessary. battery, ground strap, starter, or alternator. Defective battery. Test battery. Defective alternator. Test charging system. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 51 The following Error Codes all indicate that there No Addr No Data is a communication error with the ECU. ACP—Err XXXXX—BR Contact your servicing dealer for help in BUS—EP No Data correcting these codes: P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 52 (3) months with no long term preparation IF COVERED BY WATERPROOF COVERING. 2. Engines can be stored in a standard overseas shipping container for up to three (3) months with no long term preparation. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 53 Warm up carefully and check all gauges before placing engine under load. 8. On the first day of operation after storage, check overall engine for leaks and check all gauges for correct operation. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 54 (993 lb) the engine has been certified with the EPA and/or CARB. Engine Crankcase Oil Fill Quantities 4IRD5AE Crankcase Oil Capacity L (qt) 13.5 (14.3) P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 55 NOTE: The hp/kW rating on the engine emissions certification label specifies the gross engine hp/kW, which is flywheel power without fan. In most applications this will not be the same rating as the advertised vehicle hp/kW rating. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)

  • Page 56: Maintenance

    = Check (adjust, clean or replace as necessary) = Test =check before towing. =or when indicated if earlier. = Check and report Refer to specific sections of the operator’s manual for more information. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 57 = Check (adjust, clean or replace as necessary) = Test =check before towing. =or when indicated if earlier. = Check and report Refer to specific sections of the operator’s manual for more information. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)

  • Page 58: Routine Maintenance

    Before doing any work on the unit, ensure that all pressure is Prior to opening or removing panels or covers to work vented from the system and that the machine cannot be started inside a machine, ensure that:– accidentally. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 59 (Refer to STOPPING THE UNIT in the OPERATING INSTRUCTIONS section of this CAUTION: Never remove or replace switches when the manual). machine is running. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 60 At six month intervals drain any sediment or condensate solution. It is advisable to wear personal protective that may have accumulated in the tank(s). equipment to prevent skin and eye contact with the antifreeze solution. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)

  • Page 61: Lubrication

    (refer to STOPPING TYRES/TYRE/TIRE PRESSURE THE UNIT in the OPERATING INSTRUCTIONS section of this See the GENERAL INFORMATION section of this manual. manual). P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 62 CAUTION: Some oil mixtures are incompatible and result in the formation of varnishes, shellacs or lacquers which may be insoluble. NOTE: Always specify INGERSOLL–RAND Pro–Tec oil for use at all ambient temperatures above –23_C. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 63 Optimum adjustment is achieved when full speed is achieved at rated pressure. A: Adjusting screw Close the service valve. The engine will slow to idle speed. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 64 (FT–LBF) 1/4 – 20 5/16 – 18 3/8 – 16 7/16 – 14 1/2 – 13 9/16 – 12 5/8 – 11 TYPICAL CIRCULAR TORQUE TYPICAL CIRCULAR TORQUE PATTERN 3/4 – 10 P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 65 PATTERN (Nm.) (FT–LBF) (Nm.) (FT–LBF) (Nm.) (FT–LBF) M6 X 1.0 M8 X 1.25 M10 X 1.5 M12 X 1.75 M14 X 2 TYPICAL CIRCULAR TORQUE M16 X 2 PATTERN M20 X 2.5 P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 66 20 Litre 208 Litre Fluid Pro–Tect 36899698 36899706 36899714 36899722 89292973 89292981 XHP 505 54418835 54418843 54418827 ––– Performance 35382928 35382936 35382944 ––– XHP1001 35612738 35300516 Engine Oil 54480918 36875938 36866903 89311716 89311724 P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)

  • Page 67: Machine Systems

    Solenoid, start/run Air filter rest (option) POUT3 Comp fault lamp Spare POUT4 Engine fault lamp Spare POUT5 Start relay Switch, start POUT6 Spare Transducer exitation POUT7 Hour meter WCON Wedge controller POUT8 Spare P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 68 CONTROL PANEL 24VDC HEATERS SOLENOID VALVES SWITCHES SPEED SENSOR ENGINE ECM FUEL LEVEL SWITCH DIAGNOSTIC HOURMETER INTERFACE PRESSURE WEDGE TRANSDUCER CONTROLLER ESTOP SWITCHES GUAGES TEMPERATURE SENSOR BATTERY STARTING AND CHARGING SYSTEM FIGURE 2–2 P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 69 J1939 CAN COMMUNICATIONS SCHEMATIC ENGINE CM WEDGE CONTROLLER TERMINATOR TERMINATOR ENGINE DIAGNOSTICS JACK FIGURE 2–3 P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)

  • Page 70: Service Tools

    Used to repair Deutsch connectors 54699657 Deutsch Terminal Removal Tool Used to repair Deutsch connectors 54749643 Packard Metri–Pack Terminal Removal Tool Used to repair Metri–Pack connectors 54749635 Connector Repair Kit Used to make connector repairs P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 71 Deutsch Terminal Removal Tool (Blue) 54699640 Deutsch Terminal Removal Tool (Red) 54699624 Deutsch Terminal Removal Tool (Yellow) DT–RT1 Crimp Tool for Deutsch Pins Crimp Available from: Ladd Industries (800–223–1236) 54729710 Electrical Contact Cleaner P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 72 54729728 PDA Service Tool 54699616 Deutsch Terminal Removal Tool 22073886 Packard Crimp Tool 22073878 Thermistor Simulator 54749635 Connector Repair Kit 54699657 Deutsch Terminal Removal Tool 54749643 Packard Metri–Pack Removal Tool P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 73 FUSE 20 AMP BLADE 35610856 NEGATIVE BATTERY 22071591 FUSE 10 AMP BLADE CABLE 54475777 DIAGNOSTIC SWITCH 35583582 POSITIVE BATTERY CABLE 22201354 MACHINE ID PLUG Quantity two (2) per machine on P600WIR (7/170) model only. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)

  • Page 74: Fault Finding

    SPEED PRESSURE Water present in fuel Check water REGULATION system. separator and clean if ADJUSTMENT in the required. MAINTENANCE section this Faulty relay. Check the relays and manual. replace if necessary. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 75 PRESSURE REGULATION ADJUSTMENT in the MAINTENANCE section this manual. Loose pipe/hose Check all pipe/hose connections. connections. Faulty safety valve. Check the relieving pressure. Replace the safety valve if faulty. ATTEMPT REPAIR. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)

  • Page 76: Options

    1 QT Option –0.95 Litre (1qt) 2 QT Option –1.9 Litre (2qts) Oil specification: Refer to the Tool Manufacturer’s Manual. OPERATING INSTRUCTIONS COMMISSIONING Check the lubricator oil level and fill as necessary. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 77 CAUTION: Do not remove u–bolts from both filters at the same time. Removing both u–bolts will place excessive stress on the aftercooler. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 78 S Replace housing making sure not to overtighten. S Repeat the above procedure on the remaining filter element. S Rec onnect all wires and hoses to drains on bottom of each filter housing. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)

  • Page 79: Parts Ordering

    This covers the standard models and the exact replacement part. the more popular options that are available. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 80 Repairs and replacements shall be made by the publication. Company F.O.B. point of shipment. Company shall not be responsible for costs of Always specify the quantity of parts required. transportation, removal or installation. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 81 Purchaser for service interruption whether or not such loss or damage is based on contract, warranty, negligence, indemnity, strict liability or otherwise. P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)
  • Page 82 501 Sanford Avenue 305–222–0835 (Latin America) 336–751–4325 (Latin America) P.O. Box 868 65–860–6863 (Asia Pacific) 336–751–4325 (Asia Pacific) Mocksville, N.C. 27028 Office hours: Monday – Friday 8:00 a.m. to 5:30 p.m. (EST) P425AWIR (7/120), XP375AWIR (9/110), HP375AWIR (10/105), VHP300AWIR (14/85)

This manual is also suitable for:

Xp375awirHp375awirVhp300awir

Table of Contents