Ingersoll-Rand P110WIR Operation And Maintenance Manual

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This manual contains important safety information.

Do not destroy this manual.

This manual must be available to the personnel who operate and maintain this machine.

Doosan purchased Bobcat Company from Ingersoll-Rand Company in

2007. Any reference to Ingersoll-Rand Company or use of trademarks,

service marks, logos, or other proprietary identifying marks belonging

to Ingersoll-Rand Company in this manual is historical or nominative

in nature, and is not meant to suggest a current affiliation between

Ingersoll-Rand Company and Doosan Company or the products of

either.

Utility Equipment

P.O. Box 868 - - 501 Sanford Ave

Mocksville, N.C. 27028

Revised (10-12)

Book 22442552 (12-15-06)

OPERATION and MAINTENANCE

MANUAL

MODELS:

Code: A

( )

P110WIR

P135WIR

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Summary of Contents for Ingersoll-Rand P110WIR

Page 1 This manual must be available to the personnel who operate and maintain this machine. Doosan purchased Bobcat Company from Ingersoll-Rand Company in 2007. Any reference to Ingersoll-Rand Company or use of trademarks, service marks, logos, or other proprietary identifying marks belonging...
Page 2 QUALITY POLICY We will supply products and services that consistently meet the requirements of our customers and each other. CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.
Page 3 Nothing contained in this document is intended to extend any promise, warranty or representation, expressed or implied, regarding the Ingersoll--Rand products described herein. Any such warranties or other terms and conditions of sale of products shall be in accordance with the standard terms and conditions of sale for such products, which are available upon request.
Page 4 TABLE OF CONTENTS SECTION 1 ....SAFETY SECTION 2 ....WARRANTY/REGISTRATION SECTION 3 ....NOISE EMISSION SECTION 4 .
Page 5 IMPORTANT Remove hardware box from compressor toolbox. Open box and remove the bag containing NOTICE hardware, safety chains and assembly instructions. This machine may have been shipped from the factory Using the jack, raise the front of the unit so with the drawbar positioned upright.
Page 6 SECTION 1- - SAFETY SAFETY PRECAUTIONS Compressed air must not be used for a feed to any form of breathing apparatus or mask. General Information The discharged air contains a very small percentage Ensure that the operator reads and understands the of compressor lubricating oil and care should be taken decals and consults the manuals before maintenance to ensure that downstream equipment is compatible.
Page 7 Operation & Maintenance Manual Safety Never allow the unit to sit stopped with pressure in the receiver-separator system. As a precaution, open the manual blowdown valve. Never operate unit with guards, covers or screens removed. Keep hands, hair, clothing, tools, blow gun tips, etc.
Page 8 This machine may include such materials as oil, diesel Use care to avoid contacting hot surfaces (engine fuel, antifreeze, brake fluid, oil/air filters and batteries exhaust manifold and piping, air receiver and air which may require proper disposal when performing discharge piping, etc.).
Page 9 Look for these signs on machines shipped to markets in North America, which point out potential hazards to the safety of you and others. Read and understand thoroughly. Heed warnings and follow instructions. If you do not understand, inform you supervisor. Indicates the presence of a hazard which WILL cause serious injury, death or property damage, if ignored.
Page 10 km/h WARNING WARNING Improper operation of this equipment. Collapsing jackstand. Can cause serious injury or death. Can cause serious injury. Read Operator’s Manual supplied with this machine before operation or Insert locking pin completely. servicing. Excessive towing speed. Modification or alteration of this machine. Can cause serious injury or death.
Page 11 WARNING USE DIESEL High pressure air. Can cause serious injury or death. FUEL ONLY Relieve pressure before removing filler plugs/caps, fittings or covers. FREE SAFETY DECALS! To promote communication of Safety Warnings on products manufactured by the Portable Compressor Division in Mocksville, N.C., Safety Decals are available free of charge.
Page 12 SECTION 2 - - Warranty Ingersoll--Rand, through its distributors, warrants to the initial user that each portable air compressor manufactured by it, will be free of defects in material and workmanship for a period of the earlier of twelve (12) months from ship- ment to or the accumulation of 2,000 hours of service by the initial user.
Page 13 Accessories or equipment furnished by Ingersoll--Rand, but manufactured by others, including, but not limited to, engines, shall carry whatever warranty the manufacturers have conveyed to Ingersoll--Rand and which can be passed on to the initial user. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, (EXCEPT THAT OF TITLE), AND THERE ARE NO WARRANTIES OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE.
Page 14 GENERAL WARRANTY INFORMATION GENERAL WARRANTY Extended Coverage Portable Compressor Package 1 year/2000 hours Airend 2 years/4000 hours 5 years/10,000 hours Limited warranty, major components (refer to operator’s manual). Portable Genset 8KW, 11KW, 20KVA Package 1 year/2000 hours None thru 575KVA Generator 2 years/4000 hours None...
Page 15 WARRANTY REGISTRATION Complete Machine Registration Machines shipped to locations within the United States do not require a warranty registration unless the machine status changes (i.e. change of ownership). Machines shipped outside the United States require notification be made to initiate the machine warranty.
Page 16 WARRANTY REGISTRATION Selling Distributor Servicing Distributor Name Name Owner/User Name Address Address Address City City City County County County State State State Zip Code Zip Code Zip Code Telephone Telephone Telephone Complete the Applicable Blocks Owner/User Type of Business (check one only) Construction--Heavy Asphalt Contractor Coal Mining...
Page 17 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Book 22442552 (7/03)
Page 18 SECTION 3 - - NOISE EMISSION This section pertains only to machines distributed with- in the United States. WARNING TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any persons, other than for purposes of maintenance, repair, or re- placement, of any device or element of design incorporated into any new compressor for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use;...
Page 19 NOISE EMISSION CONTROL MAINTENANCE LOG COMPRESSOR MODEL SERIAL NO. USER UNIT NO. UNIT IDENTIFICATION DEALER OR DISTRIBUTOR FROM WHOM PURCHASED: Engine Make & Model: Serial No.: Purchaser or Owner: Address: Date Purchased: The Noise Control Act of 1972 (86 Stat. 1234) prohibits tampering with the noise control system of any compressor manufactured and sold under the above regulations, specifically the following acts or the causing thereof: (1) the removal or rendering inoperative by any persons, other than for purposes of maintenance, repair, or replace- ment, of any device or element of design incorporated into new compressor for the purpose of noise control prior...
Page 20 MAINTENANCE SCHEDULE ITEM AREA PERIOD Compressed Air Leaks As Detected Safety and Control Systems As Detected Acoustic Materials Daily Fasteners 100 hours Enclosure Panels 100 hours Air Intake & Engine Exhaust 100 hours Cooling Systems 250 hours Isolation Mounts 250 hours Engine Operation See Operator’s Manual Fuels &...
Page 21 MAINTENANCE RECORD FOR NOISE EMISSION CONTROL AND EXTENDED WARRANTY ITEM NO. DESCRIPTION OF WORK HOURMETER MAINT/ LOCATION CITY/ WORK DONE BY READING STATE (NAME) INSPECT DATE Book 22442552 (7/03)
Page 22 UNIT MODEL ......P110WIR ....
Page 23 SECTION 5 - - OPERATION SETTING - - UP (ALL UNITS) BEFORE TOWING Place the unit in an open, well--ventilated area. • WARNING Position as level as possible. The design of these units permits a 15 degree sidewise limit on out-- of--level operation.
Page 24 COMPRESSOR OIL LEVEL Check the compressor oil level gauge on the separator tank when the machine is not running. Gauge will not WARNING provide an accurate level with machine operating. NO SMOKING, SPARKS or OPEN FLAME near WARNING fuel. Always position (or remove) jack for maximum ground clearance before towing.
Page 25 CONTROL PANEL Controls (Standard) 12. Power Switch - - Rotate “ON” to activate systems prior to Starting. Rotate “Off” to stop engine. Optional Controls 13. Tachometer - - Indicates engine speed. 14. Discharge Air Temp. Gauge - - Indicates in _F and _C. Normal operating range: 185_F/85_ to 248_F/120_C.
Page 26 BEFORE STARTING Be sure no one is IN or ON the compressor unit. • CAUTION CAUTION Whenever the machine is stopped, air will flow back into the compressor system from devices or systems Exercise extreme caution when using a booster downstream of the machine unless the service valve battery to start.
Page 27 NOTICE UNITS WITH OPTIONAL DIAGNOSTICS LAMPS Do NOT wire around or bypass a shutdown sensor or NOTICE switch. None of the panel lamps should be glowing when ma- Machine is protected by sensors or switches at the chine is operating. If they are, shut unit down and refer following locations: to Trouble Shooting Section.
Page 28 Speed and Pressure Regulator Adjusting Instructions FULL After Starting Unit The engine idle and full speed settings are set and sealed at the factory, and should not be adjusted. If equipped, push the SERVICE AIR but- Serious injury may result if the full speed is ton on the control panel, making certain increased.
Page 29 SECTION 6 - - MAINTENANCE CAUTION This should be checked daily during operation. If the lamp glows (red) with the unit operating at full speed, Any unauthorized modification or failure to maintain servicing of the cleaner element is necessary. this equipment may make it unsafe and out of factory Also weekly squeeze the rubber valve (precleaner dirt warranty.
Page 30 Premature wear of both the engine and compressor is BATTERY ASSURED whenever dust--laden air is permitted to enter the engine’s combustion chamber or the com- Keep the battery posts--to--cable connections clean, tight and lightly coated with a grease. Also the pressor intake.
Page 31 FASTENERS To service the oil filters it will first be necessary to shut Visually check entire unit in regard to bolts, nuts and the unit down. Wipe off any external dirt and oil from screws being properly secured. Spot check several the exterior of the filter to minimize any contamination capscrews and nuts for proper torque.
Page 32 Additional separation takes place in the oil separator While rotating hub slowly to seat the bearings, element which is located in the top of the tank. Any oil tighten spindle nut to approximately 15 lbs.--ft. accumulation in this separator element is continuously Grasp the tire at the top and bottom and rock, in drained off by means of a scavenge tube which returns and out.
Page 33 SCAVENGE LINE If the paint has faded or chalked, the use of a commercial grade, non--abrasive car wax may WARNING partially restore the color and gloss. Field Repair of Texture Paint High pressure air can cause severe injury or death from hot oil and flying parts.
Page 34 MAINTENANCE SCHEDULE These time periods should be reduced if operating in extreme conditions (very hot, cold, dusty or wet). Daily Weekly Monthly 3 MOS . 6 MOS. 12 MOS. 250 hours 500 hours 1000 hours Compressor Oil Level Engine Oil Level **Radiator Coolant Level Gauges/Lamps Air Cleaner Service Indicators...
Page 35 Portable Compressor Fluid Chart Refer to these charts for correct compressor fluid RATED OPERATING PRESSURE required. Note that the selection of fluid is dependent on 350 PSI 100 - - 300 PSI the design operating pressure of the machine and the 125_F ambient temperature expected to be encountered 50_C...
Page 36 Section 8 - - Trouble Shooting INTRODUCTION B. Do The Simplest Things First Trouble shooting for a portable air compressor Most troubles are simple and easily corrected. is an organized study of a particular problem or example, most complaints are “low capacity” which may series of problems and a planned method of be caused by too low an engine speed or “compressor procedure for investigation and correction.
Page 37 TROUBLE SHOOTING CHART Bold Headings depict the COMPLAINT - - Subheadings depict the CAUSE Note: Subheadings suggest order to follow in cause of troubleshooting. Excessive Compressor Oil Temperature: Short Air Cleaner Life: Ambient Temperature Too High Out of Level > 15 degrees Dirty Operating Conditions Low Oil Level Inadequate Element Cleaning...
Page 38 Unit Shutdown: Won’t Start/Run: Out of Fuel Low Battery Voltage Compressor Oil Temp. Too High Blown Fuse Engine Oil Pressure Too Low Malfunctioning Start Switch Broken Engine Fan Belt Clogged Fuel Filters Loose Wire Connection Out of Fuel Defective Switches Compressor Oil Temp.

This manual is also suitable for:

P135wir