Champion 100397 Operator's Manual
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Champion 100397 Operator's Manual

3500w dual fuel generator
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OPERATOR'S MANUAL
MODEL #100397
3500W DUAL FUEL GENERATOR
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
or visit championpowerequipment.com
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
Covered by one or more of the following U.S. Patent Numbers: 9,435,273, D710,802, and other U.S. and foreign patents pending.
Made in China - REV 20191031
Champion Power Equipment, Inc., Santa Fe Springs, CA USA

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Summary of Contents for Champion 100397

  • Page 1 Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice. Covered by one or more of the following U.S. Patent Numbers: 9,435,273, D710,802, and other U.S. and foreign patents pending. Made in China - REV 20191031 Champion Power Equipment, Inc., Santa Fe Springs, CA USA...
  • Page 2 AN IMPORTANT MESSAGE ABOUT TEMPERATURE: Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods.

  • Page 3: Table Of Contents

    100397 4000 Starting Watts/3500 Running Watts (Gasoline) 3600 Starting Watts/3150 Running Watts (Propane) Electric Start DUAl fUEl GENERATOR TABlE Of CONTENTS Introduction ......

  • Page 4: Introduction

    Congratulations on your purchase of a Champion Power Equipment product. Champion Power Equipment and Champion Engine Technology designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service.

  • Page 5: Manual Conventions

    100397 ENGLISH MANUAl CONvENTIONS This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death.

  • Page 6: Safety Rules

    100397 ENGLISH SAfETy RUlES WARNING DANGER Generator produces powerful voltage. Read this manual thoroughly before operating your generator. Failure to follow instructions could result DO NOT touch bare wires or receptacles. in serious injury or death. DO NOT use electrical cords that are worn, damaged or frayed.
  • Page 7 100397 ENGLISH SAfETy RUlES WARNING CAUTION Rapid retraction of the starter cord will pull hand and Improper treatment or use of the generator can arm towards the engine faster than you can let go. damage it, shorten its life and void your warranty.

  • Page 8: Fuel Safety

    100397 ENGLISH SAfETy RUlES fuel Safety When adding or removing Gas: Turn the generator off and let it cool for at least two DANGER minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank.

  • Page 9: Safety Label Locations

    PRECAUCIÓN MISE EN GARDE This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment. A transfer switch MUST be used Es OBLIGATORIO usar un interruptor de Le commutateur de transfert DOIT être...

  • Page 10: Controls And Features

    100397 ENGLISH CONTROlS AND fEATURES Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator Gas fuel tank – 3.4 gal. (13 L) capacity fuel tank.

  • Page 11: Power Panel

    100397 ENGLISH CONTROlS AND fEATURES Power Panel Fuel selector switch – Used to select and turn on 120 volt AC, 30 amp twist-lock receptacle gas or LPG fuel source. (L5-30R) – May be used to supply electrical power for the operation of 120 Volt AC, 30 Amp, single Ignition switch –...

  • Page 12: Power Panel Symbols

    Engine Stop Battery Off RV Compatible Parts Included Your 100397 gasoline powered generator ships with the following parts: Wheel Kit – 8 in. (20.3 cm) Wheel ....

  • Page 13: Assembly

    100397 ENGLISH ASSEMBly Install the Support leg Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced 1. Attach the support leg to the generator frame with with fuel and oil before operation.

  • Page 14: Add Engine Oil

    100397 ENGLISH ASSEMBly Add Engine Oil Add Engine Oil Cont’d. CAUTION NOTE Check oil often during the break-in period. Refer to the DO NOT attempt to crank or start the engine before Maintenance section for recommended service intervals. it has been properly filled with the recommended type and amount of oil.

  • Page 15: Add Fuel (Gas)

    100397 ENGLISH ASSEMBly Add fuel (Gas) Add fuel (Gas) Cont’d. 1. Use clean, fresh, regular unleaded fuel with a WARNING minimum octane rating of 85 and an ethanol content of less than 10% by volume. Pouring fuel too fast through the fuel screen may 2.

  • Page 16: Connecting A Lpg Cylinder

    100397 ENGLISH ASSEMBly Connecting a lPG Cylinder Connecting a lPG Cylinder Cont’d. 1. Make sure the fuel valve on the generator is in the off CAUTION position. 2. Attach the LPG hose (included) to the LPG hose Do not allow children to tamper or play with the connector on the side of the generator and tighten cylinder or hose connections.

  • Page 17: Operation

    100397 ENGLISH OPERATION Generator location Grounding NEVER operate the generator inside any building, The generator system ground is located on the lower frame including garages, basements, crawlspaces and sheds, crossmember below the alternator. enclosure or compartment, including the generator – The generator (stator winding) is isolated from the compartment of a recreational vehicle.

  • Page 18: Fuel Selector Switch

    100397 ENGLISH OPERATION Starting the Engine in ambient > 15°C (59°f) fuel Selector Switch The fuel selector switch on the front panel of the Gasoline generator is designed specifically to choose between the 1. Make certain the generator is on a flat, level surface.

  • Page 19: Propane (Lpg)

    100397 ENGLISH OPERATION Propane (lPG) Propane (lPG) Cont’d. 1. Make certain the generator is on a flat, level surface. CAUTION 2. Disconnect all electrical loads from the generator. Never start or stop the generator with electrical If the ignition switch is held down in the “Start”...

  • Page 20: Do Not Overload Generator

    100397 ENGLISH OPERATION Do Not Overload Generator NOTE Capacity Observing frost on LPG containers and regulators Follow these simple steps to calculate the running and is common during operation and normally is not an indication of a problem. As LPG vaporizes and starting watts necessary for your purposes.

  • Page 21: Stopping The Engine

    To alleviate high altitude issues other than the natural the engine. This usually takes a few minutes. power loss, Champion Power Equipment can provide a 6. Press the ignition switch to the “OFF” position. high altitude carburetor main jet. The alternative main...

  • Page 22: Engine Maintenance

    100397 ENGLISH MAINTENANCE AND STORAGE The owner/operator is responsible for all periodic Oil Cont’d. maintenance. NOTE WARNING Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. Never operate a damaged or defective generator.

  • Page 23: Maintenance And Storage

    Inspect all air vents and cooling slots to ensure that they in adverse conditions. are clean and unobstructed. Contact our helpline at 1-877-338-0999 to locate the nearest Champion Power Equipment certified service dealer for your generator or engine maintenance needs.

  • Page 24: Generator Battery

    100397 ENGLISH MAINTENANCE AND STORAGE Generator Battery Storage This product is equipped with an automatic battery DANGER charging circuit. The battery will receive charging voltage when the engine is running. The battery will Gasoline, gasoline vapors and liquid petroleum gas...

  • Page 25: Long Term Storage (Over 1 Year)

    100397 ENGLISH Short Term Storage Cont’d. Removing from Storage Cont’d. 2. With the engine switch in the “OFF” position, turn 13. Store the generator in a cool, dry place out of direct the fuel valve to the “ON” position. After 5 minutes sunlight.

  • Page 26: Specifications

    ..... . YF172FD-L_G Your Champion Power Equipment product is designed – Displacement ..... .

  • Page 27: Wiring Diagram

    100397 ENGLISH SPECIfICATIONS Wiring Diagram...

  • Page 28: Parts Diagram

    100397 ENGLISH SPECIfICATIONS Parts Diagram...

  • Page 29: Parts List

    100397 ENGLISH Parts list Part Number Description Part Number Description 27.691 Engine, 224cc 122.201701.07.2 8 in. Wheel, PU, Black 122.190005.00 Rubber, Fore-Cover, B Pin Roll, Wheel, Ø16 x Ø10 122.201501.23 x 97 122.190005.01 Rubber, Fore-Cover, A 1.862.06 Lock Washer Ø6, Toothed Rotor Assembly, Al, Ø160 x...
  • Page 30 Clip Ø20 120 152.070012.05 Pipe 40 mm 121 2.06.032 Clip Ø17 122 122.074000.02 Cut-off Valve 123 122.070012.05 Pipe 380 mm 124 152.070031.00 Jacket, LPG Hose LPG Hose With Regulator 3.3 125 26.130021.06 126 100397.21.10 Wire Assembly 127 100397.21 Control Panel Assembly...
  • Page 31 100397 ENGLISH PAGE INTENTIONAlly lEfT BlANK...

  • Page 32: Engine Parts Diagram

    100397 ENGLISH SPECIfICATIONS Engine Parts Diagram...
  • Page 33 100397 ENGLISH Part Number Description Part Number Description 1.5789.0608 Flange Bolt M6 x 8 25.040013.00 Lifter, Valve 22.061100.00.2 Cover, Recoil Starter, Black 2.04.001 Dowel Pin, Ø9 x 14 27.041000.01 Camshaft 21.061005.00 Recoil Starter Spring 2.14.012 Woodruff Key, 4 x 7.5 x 19 2.10.003.1...

  • Page 34: Troubleshooting

    100397 ENGLISH TROUBlESHOOTING Problem Cause Solution Generator will not start No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Generator will not start; Low oil level Fill crankcase to the proper level...
  • Page 35 To complete registration you will need to include a copy of the – Problems caused by parts that are not original Champion purchase receipt as proof of original purchase. Proof of purchase Power Equipment parts.
  • Page 36 THE UNITED STATES ENVIRONMENT PROTECTION AGENCY (U.S. EPA) AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) Exhaust and Evaporative emissions regulations.
  • Page 37 EXHAUST AND EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Exhaust and Evaporative Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines).
  • Page 38 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.

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