Champion 100215 Owner's Manual

3750 starting watts / 3000 rated watts portable generator recoil start

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3750 Starting Watts / 3000 Rated Watts

Recoil Start

PORTABLE GENERATOR
SAVE THESE INSTRUCTIONS
Important safety instructions
are included in this manual.
OWNER'S MANUAL & OPERATING INSTRUCTIONS
MODEL NUMBER
100215
MADE IN CHINA
REV 100215-20150718
12039 Smith Ave.
Santa Fe Springs, CA 90670
USA / 1-877-338-0999
www.championpowerequipment.com

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Summary of Contents for Champion 100215

  • Page 1: Recoil Start

    3750 Starting Watts / 3000 Rated Watts Recoil Start PORTABLE GENERATOR MODEL NUMBER 100215 12039 Smith Ave. SAVE THESE INSTRUCTIONS Santa Fe Springs, CA 90670 Important safety instructions USA / 1-877-338-0999 MADE IN CHINA are included in this manual. REV 100215-20150718 www.championpowerequipment.com...
  • Page 2 AN IMPORTANT MESSAGE ABOUT TEMPERATURE: Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods.
  • Page 3: Table Of Contents

    100215 3750 Starting Watts / 3000 Rated Watts Recoil Start PORTABLE GENERATOR TABLE OF CONTENTS Introduction ......
  • Page 4: Introduction

    Congratulations on your purchase of a Champion Power Equipment product. Champion Power Equipment and Champion Engine Technology designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service.
  • Page 5: Manual Conventions

    100215 ENGLISH MANUAL CONVENTIONS This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death.
  • Page 6: Safety Rules

    100215 ENGLISH SAFETy RULES WARNING DANGER Generator produces powerful voltage. Read this manual thoroughly before operating your generator. Failure to follow instructions could result DO NOT touch bare wires or receptacles. in serious injury or death. DO NOT use electrical cords that are worn, damaged or frayed.
  • Page 7 100215 ENGLISH SAFETy RULES DANGER WARNING LIQUID PETROLEUM GAS (LPG) IS HIGHLY Rapid retraction of the starter cord will pull hand and FLAMMABLE AND EXPLOSIVE. arm towards the engine faster than you can let go. Fire or explosion can cause severe burns or death.
  • Page 8: Controls And Features

    100215 ENGLISH CONTROLS AND FEATURES Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator Fuel Valve – Used to turn fuel supply on and off to Power Panel –...
  • Page 9: Power Panel

    100215 ENGLISH CONTROLS AND FEATURES Power Panel Circuit Breakers – Protects the generator against 120 Volt AC, 30 Amp Receptacle (NEMA TT-30) electrical overloads. – May be used to supply electrical power for the operation of 120 Volt AC, 30 Amp, single phase Voltmeter –...
  • Page 10: Parts Included

    100215 ENGLISH CONTROLS AND FEATURES Parts Included Your 100215 LPG Powered Generator ships with the following parts: Wheel Kit – 8 in. (20.3 cm) Wheel ....
  • Page 11: Assembly

    100215 ENGLISH ASSEMBLy Install the Support Leg Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced 1. Attach the support leg to the generator frame with with fuel and oil before operation.
  • Page 12: Add Engine Oil

    100215 ENGLISH ASSEMBLy Add Engine Oil Add Engine Oil Cont’d. CAUTION NOTE Check oil often during the break-in period. Refer to the DO NOT attempt to crank or start the engine before Maintenance section for recommended service intervals. it has been properly filled with the recommended type and amount of oil.
  • Page 13: Connecting Liquid Petroleum Gas (Lpg) Cylinder

    100215 ENGLISH ASSEMBLy Connecting Liquid Petroleum Gas (LPG) Cylinder Connecting LPG Cylinder Cont’d. 1. Make sure the fuel valve on the generator is in the CAUTION off position. 2. Attach the LPG hose (included) to the LPG hose Use approved LPG cylinders equipped with an connector on the side of the generator and tighten OPD (overfilling prevention device) valve.
  • Page 14: Operation

    100215 ENGLISH OPERATION Generator Location Grounding NEVER operate the generator inside any building, The generator system ground connects the frame to the including garages, basements, crawlspaces and sheds, ground terminals on the power panel. enclosure or compartment, including the generator –...
  • Page 15: Starting The Engine

    100215 ENGLISH OPERATION Starting the Engine Connecting Electrical Loads 1. Make certain the generator is on a flat, level surface. 1. Let the engine stabilize and warm up for a few 2. Disconnect all electrical loads from the generator. minutes after starting Never start or stop the generator with electrical 2.
  • Page 16: Stopping The Engine

    100215 ENGLISH OPERATION Do Not Overload Generator Stopping the Engine 1. Turn off and unplug all electrical loads. Never start Capacity or stop the generator with electrical devices plugged Follow these simple steps to calculate the running and in or turned on.
  • Page 17: Maintenance And Storage

    100215 ENGLISH MAINTENANCE AND STORAGE The owner/operator is responsible for all periodic Oil Cont’d. maintenance. NOTE WARNING Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. Never operate a damaged or defective generator.
  • Page 18: Spark Arrester

    Service your generator more frequently when operating in adverse conditions. Contact our helpline at 1-877-338-0999 to locate the nearest Champion Power Equipment certified service dealer for your generator or engine maintenance needs. Every 8 hours or daily Check oil level...
  • Page 19: Generator Maintenance

    100215 ENGLISH MAINTENANCE AND STORAGE Generator Maintenance Generator Storage Cont’d. Make certain that the generator is kept clean and stored DANGER properly. Only operate the unit on a flat, level surface in a clean, dry operating environment. DO NOT expose the...
  • Page 20: Specifications

    – Gross Weight ....110.7 lb. (50.2 kg) Your Champion Power Equipment product is designed and rated for continuous operation at ambient – Net Weight ....
  • Page 21: Wiring Diagram

    100215 ENGLISH SPECIFICATIONS Rev 100215 Wiring-20150717.pdf 7/17/15 10:41 AM Wiring Diagram...
  • Page 22: Parts Diagram

    100215 ENGLISH SPECIFICATIONS Parts Diagram Rev 10215 Parts Diagram-20150717.pdf 7/17/15 9:04 AM...
  • Page 23: Parts List

    100215 ENGLISH Parts List Part Number Description Part Number Description Pressure Reducing Valve 27.490 Engine 27.136000.01 Assembly 122.190005.00 Rubber, Fore-Cover, B 122.070012.10 Pipe 570mm 122.190005.01 Rubber, Fore-Cover, A 5.1330.118 Sheath, Wire 123.191100.21 Rotor Assembly, Al, 120 mm 122.201200.05 Mount 2, Motor 2.08.022...
  • Page 24: Engine Parts Diagram

    100215 ENGLISH SPECIFICATIONS Engine Parts Diagram Rev 27.490 Engine Parts Diagram-20150708.pdf 7/8/15 9:09 AM...
  • Page 25: Engine Parts List

    100215 ENGLISH Part Number Description Part Number Description 1.5789.0608 Flange Bolt M6 × 8 23.110005.01 Spring, Throttle Return 22.061100.00.2 Cover, Recoil Starter, Black 23.110007.00 Spring, Governor 21.061005.00 Spring, Recoil Starter 2.08.040 Bolt M6×21, Governor Arm 2.10.003 Rope Ø5 × 1550 21.110008.00...
  • Page 26: Troubleshooting

    100215 ENGLISH TROUBLESHOOTING Problem Cause Solution Generator will not start No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Low oil level Fill crankcase to the proper level Place generator on a flat, level surface...
  • Page 27: Warranty

    Warranty Qualifications Other Exclusions Champion Power Equipment (CPE) will register this This warranty excludes: warranty upon receipt of your Warranty Registration Card – Cosmetic defects such as paint, decals, etc.
  • Page 28 The United States Environment Protection Agency (U.S. EPA.) and the California Air Resources Board (CARB) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations.
  • Page 29 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
  • Page 30 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.

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