Champion 100302-1 Operator's Manual
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Champion 100302-1 Operator's Manual

4000w digital hybrid portable generator
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OPERATOR'S MANUAL
MODEL #
100302
-1
4000W DIGITAL HYBRID PORTABLE
GENERATOR
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
or visit championpowerequipment.com
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
This product meets the requirements of the PGMA (Portable Generator Manufacturers' Association) standard ANSI/PGMA G300-2015 (Safety and Performance of
Portable Generators).
Made in China - REV 20200130
Champion Power Equipment, Inc., Santa Fe Springs, CA USA

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Summary of Contents for Champion 100302-1

  • Page 1 Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice. This product meets the requirements of the PGMA (Portable Generator Manufacturers’ Association) standard ANSI/PGMA G300-2015 (Safety and Performance of Portable Generators). Made in China - REV 20200130 Champion Power Equipment, Inc., Santa Fe Springs, CA USA...

  • Page 2: Table Of Contents

    TABLE Of CONTENTS 100302 - 4000W DIGITAL HYBRID PORTABLE GENERATOR TABLE Of CONTENTS Storage ............Short Term Storage (up to 30 days) ..

  • Page 3: Introduction

    100302 - 4000W DIGITAL HYBRID PORTABLE GENERATOR SAfETY DEfINITIONS INTRODUCTION Congratulations on your purchase of a Champion Power Equipment The purpose of safety symbols is to attract your attention to (CPE) product. CPE designs, builds, and supports all of our possible dangers.

  • Page 4: Important Safety Instructions

    DO NOT use electrical cords that are worn, damaged or frayed. recreational vehicle. Use only Champion electrical cords for proper application. DO NOT allow exhaust fumes to enter a confined area through DO NOT operate generator in wet weather.
  • Page 5 IMPORTANT SAfETY INSTRUCTIONS 100302 - 4000W DIGITAL HYBRID PORTABLE GENERATOR WARNING CAUTION   Spark from removed spark plug wire can result in fire or Start the generator and allow the engine to stabilize before electrical shock. connecting electrical loads. Connect electrical equipment in the off position, and then turn When servicing the generator: them on for operation.

  • Page 6: Fuel Safety

    IMPORTANT SAfETY INSTRUCTIONS 100302 - 4000W DIGITAL HYBRID PORTABLE GENERATOR fuel Safety When operating the generator: – DO NOT move or tip the generator during operation. DANGER  – DO NOT tip the generator or allow fuel or oil to spill. GASOLINE AND GASOLINE VAPORS ARE HIGHLY When transporting or servicing the generator: FLAMMABLE AND EXPLOSIVE.

  • Page 7: Safety And Dataplate Labels

    Máximo de etanol de 10%. This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.

  • Page 8: Safety Symbols

    IMPORTANT SAfETY INSTRUCTIONS 100302 - 4000W DIGITAL HYBRID PORTABLE GENERATOR Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING Read Operator’s Manual.

  • Page 9: Operation Symbols

    IMPORTANT SAfETY INSTRUCTIONS 100302 - 4000W DIGITAL HYBRID PORTABLE GENERATOR Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING SYMBOL...

  • Page 10: Quickstart Label Symbols

    2mm safe margin; to be printed on white substrate doors and intake ventilation covers. This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.

  • Page 11: Controls And Features

    CONTROLS AND fEATURES 100302 - 4000W DIGITAL HYBRID PORTABLE GENERATOR CONTROLS AND fEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1.

  • Page 12: Control Panel

    CONTROLS AND fEATURES 100302 - 4000W DIGITAL HYBRID PORTABLE GENERATOR Control Panel 1. Engine Switch – Used to put in START mode or STOP the RECEPTACLES generator. 12V DC, 8A (Automotive) 2. Economy Mode Switch – Enables/disables automatic idle May be used to supply electrical power for control.

  • Page 13: Parts Included

    ASSEMBLY 100302 - 4000W DIGITAL HYBRID PORTABLE GENERATOR Parts Included NOTICE  Accessories The generator rotor has a sealed, pre-lubricated ball bearing Dual Port USB Adapter (5v/2.4A) ........that requires no additional lubrication for the life of the bearing. Battery Charging Cables .

  • Page 14: Add Fuel

    ASSEMBLY 100302 - 4000W DIGITAL HYBRID PORTABLE GENERATOR CAUTION CAUTION   This engine is equipped with a low oil shut-off and will stop Use unleaded gasoline with a minimum octane rating of 85 when the oil level in the crankcase falls below the threshold and an ethanol content of 10% or less by volume.

  • Page 15: Grounding

    OPERATION 100302 - 4000W DIGITAL HYBRID PORTABLE GENERATOR Grounding location that will not allow for adequate cooling of the generator and/or the muffler. DO NOT contain generators during operation. Your generator must be properly connected to an appropriate Allow generators to properly cool before transport or storage. ground to help prevent electric shock.

  • Page 16: Connecting Electrical Loads

    OPERATION 100302 - 4000W DIGITAL HYBRID PORTABLE GENERATOR NOTICE  For gas starting in cold ambient < 59°F (15°C): The choke must be in 100% of the “CHOKE” position for manual start procedures. Do not over-choke. As soon as engine starts, push the choke knob in the “RUN”...

  • Page 17: Do Not Overload Generator

    OPERATION 100302 - 4000W DIGITAL HYBRID PORTABLE GENERATOR Do Not Overload Generator Capacity Follow these simple steps to calculate the running and starting watts necessary for your purposes: 1. Select the electrical devices you plan on running at the same time.

  • Page 18: Parallel Operation

    Engine power is reduced as the air mass and air-fuel ratio decrease. Engine power and generator output will be reduced The Champion model 100302-1 is parallel ready and can be approximately 3½% for every 1000 ft. of elevation above sea level.

  • Page 19: Maintenance

    MAINTENANCE 100302 - 4000W DIGITAL HYBRID PORTABLE GENERATOR 4. Inspect all air vents and cooling slots to ensure that they are WARNING  clean and unobstructed. Operation using the alternative main jet at elevations lower To prevent accidental starting, remove and ground the spark plug than the recommended minimum altitude can damage the wire before performing any service.

  • Page 20: Cleaning The Air Filter

    MAINTENANCE 100302 - 4000W DIGITAL HYBRID PORTABLE GENERATOR 5. Refer to the spark plug types in Specifications when replacing NOTICE  the plug. Federal and local laws and administrative requirements 6. Firmly re-install the plug. indicate when and where spark arrestors are required. When 7.

  • Page 21: Storage

    STORAGE 100302 - 4000W DIGITAL HYBRID PORTABLE GENERATOR 3. Turn the fuel valve to the “ON” position. EVERY 250 HOURS 4. Start and run the generator for 10 minutes so the treated — Clean combustion chamber* gasoline cycles through the fuel system. —...

  • Page 22: Removing From Storage

    STORAGE 100302 - 4000W DIGITAL HYBRID PORTABLE GENERATOR Removing from Storage If the generator has been improperly stored for a long period of time with gasoline in the gasoline tank and/or carburetor, all fuel must be drained and the carburetor must be thoroughly cleaned. This process involves technically advanced tasks.

  • Page 23: Specifications

    SPECIfICATIONS 100302 - 4000W DIGITAL HYBRID PORTABLE GENERATOR SPECIfICATIONS Recommended Engine Oil Type 10W-30 Generator Specifications 5W-30 10W-40 100302 Generator Model ........5W-30 Synthetic Start Type .

  • Page 24: Parts Diagram

    SPECIfICATIONS 100302 - 4000W DIGITAL HYBRID PORTABLE GENERATOR Parts Diagram...

  • Page 25: Parts List

    SPECIfICATIONS 100302 - 4000W DIGITAL HYBRID PORTABLE GENERATOR Parts List Part Number Description Part Number Description 1.5789.0625 Flange Bolt M6 x 25 122.070100.07 Fuel Tank Cap 1.5789.0620 Flange Bolt M6 x 20 122.070300.03 Fuel Filter 85.220005.01 Protection Cover, Control Unit 85.070014.01 Pipe, Air Cleaner 1.5789.0612...
  • Page 26 SPECIfICATIONS 100302 - 4000W DIGITAL HYBRID PORTABLE GENERATOR Part Number Description 85.061200.01.2 Guide Plate, Rope, Black 85.200106.01 Protector, Front Cover 85.130300.01 Pull Choke Assembly 85.210002.01 Control Box 1.5789.0615.1 Flange Bolt M6 x 15, Black 100302.21.10 Wire Assembly 100302.21 Control Panel Assembly 9.1700.008 Plug, USB 5V/2.4A 9.1600.009...

  • Page 27: Engine Parts Diagram

    SPECIfICATIONS 100302 - 4000W DIGITAL HYBRID PORTABLE GENERATOR Engine Parts Diagram...

  • Page 28: Engine Parts List

    SPECIfICATIONS 100302 - 4000W DIGITAL HYBRID PORTABLE GENERATOR Engine Parts List Part Number Description Part Number Description 1.5789.0615 Flange Bolt M6 x 15 46.031000.00.48 Oil Dipstick Assembly, Yellow 85.061100.00.2 Cover, Recoil Starter, Black 1.6177.06 Flange Nut M6 21.061005.00 Spring, Recoil Starter 85.030007.02 2.10.003.1 Rope Ø4 x 1550, Black...
  • Page 29 SPECIfICATIONS 100302 - 4000W DIGITAL HYBRID PORTABLE GENERATOR Part Number Description 21.040003.00 Spring, Valve Retainer, Exhaust Valve 21.040007.00 Spring 21.040001.00 Retainer, Intake Valve Spring 21.040008.00 Rotator, Exhaust Valve 24.040202.00 Shaft, Rocker Arm 22.040009.00 Rocker Arm 22.040012.00 Screw, Valve Adjustment 21.040021.00 Nut M6 x 0.5, Lock 1.97.1.06 Washer Ø6...

  • Page 30: Wiring Diagram

    SPECIfICATIONS 100302 - 4000W DIGITAL HYBRID PORTABLE GENERATOR Wiring Diagram...

  • Page 31: Troubleshooting

    TROUBLESHOOTING 100302 - 4000W DIGITAL HYBRID PORTABLE GENERATOR TROUBLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Low oil level. Place generator on a flat, level surface. Engine will not start.

  • Page 32: Warranty

    To complete registration you will need to include a copy of the – Problems caused by parts that are not original Champion purchase receipt as proof of original purchase. Proof of purchase Power Equipment parts.

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