Champion 100519 Operator's Manual
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Champion 100519 Operator's Manual

6250w portable inverter generator
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SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure
to do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
This product is rated in accordance with PGMA (Portable Generator Manufacturers' Association) standard ANSI/PGMA G300 (Safety and Performance of
Portable Generators).
Made in China - REV 20181016
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
OPERATOR'S MANUAL
6250W PORTABLE
INVERTER GENERATOR
or visit championpowerequipment.com
Champion Power Equipment, Inc., Santa Fe Springs, CA USA
MODEL #100519

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Summary of Contents for Champion 100519

  • Page 1 Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice. This product is rated in accordance with PGMA (Portable Generator Manufacturers’ Association) standard ANSI/PGMA G300 (Safety and Performance of Portable Generators). Made in China - REV 20181016 Champion Power Equipment, Inc., Santa Fe Springs, CA USA...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS 100519 - 6250W PORTABLE INVERTER GENERATOR TABLE OF CONTENTS Adjusting the Governor .........

  • Page 3: Introduction

    100519 - 6250W PORTABLE INVERTER GENERATOR INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power The purpose of safety symbols is to attract your attention to Equipment (CPE) product. CPE designs, builds, and supports possible dangers. The safety symbols, and their explanations, all of our products to strict specifications and guidelines.

  • Page 4: Important Safety Instructions

    DO NOT use electrical cords that are worn, damaged or recreational vehicle. frayed. Use only Champion electrical cords for proper DO NOT allow exhaust fumes to enter a confined area application. through windows, doors, vents or other openings.
  • Page 5 IMPORTANT SAFETY INSTRUCTIONS 100519 - 6250W PORTABLE INVERTER GENERATOR WARNING CAUTION Spark from removed spark plug wire can result in fire or Start the generator and allow the engine to stabilize before electrical shock. connecting electrical loads. Connect electrical equipment in the off position, and then When servicing the generator: turn them on for operation.

  • Page 6: Fuel Safety

    IMPORTANT SAFETY INSTRUCTIONS 100519 - 6250W PORTABLE INVERTER GENERATOR Fuel Safety When operating the generator: DO NOT move or tip the generator during operation. DANGER DO NOT tip the generator or allow fuel or oil to spill. GASOLINE AND GASOLINE VAPORS ARE HIGHLY When transporting or servicing the generator: FLAMMABLE AND EXPLOSIVE.

  • Page 7: Safety Labels

    IMPORTANT SAFETY INSTRUCTIONS 100519 - 6250W PORTABLE INVERTER GENERATOR Safety Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.

  • Page 8: Safety Symbols

    IMPORTANT SAFETY INSTRUCTIONS 100519 - 6250W PORTABLE INVERTER GENERATOR Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 9: Operation Symbols

    IMPORTANT SAFETY INSTRUCTIONS 100519 - 6250W PORTABLE INVERTER GENERATOR Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 10: Quick Start Label Symbols

    1. Turn off and unplug all connected electrical loads. DANGER This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.

  • Page 11: Controls And Features

    CONTROLS AND FEATURES 100519 - 6250W PORTABLE INVERTER GENERATOR CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1. Reversal Valve 8.

  • Page 12: Control Panel

    CONTROLS AND FEATURES 100519 - 6250W PORTABLE INVERTER GENERATOR Control Panel 1. Engine Switch – Used to put in START mode or STOP the RECEPTACLES generator. 12V DC, 8 Amp (Automotive) 2. Economy Mode Switch – Enables/disables automatic idle May be used to supply electrical power for control.

  • Page 13: Intelligauge

    CONTROLS AND FEATURES 100519 - 6250W PORTABLE INVERTER GENERATOR Intelligauge Four mode digital meter for displaying voltage, frequency (hertz), run time, and total run time. The LCD displays each mode by pressing the button below the display. MODE BUTTON MODE DESCRIPTION Output voltage of the generator.

  • Page 14: Fcc Statement

    CONTROLS AND FEATURES 100519 - 6250W PORTABLE INVERTER GENERATOR FCC Statement Parts Included 1. This device complies with Part 15 of the FCC Rules. Accessories Operation is subject to the following two conditions: Flexible Oil Funnel ..............1 1a. This device may not cause harmful interference.

  • Page 15: Assembly

    ASSEMBLY 100519 - 6250W PORTABLE INVERTER GENERATOR ASSEMBLY Install the Support Leg 1. Attach the support leg (D) to the generator frame with Your generator requires some assembly. This unit ships from flange bolts (E) and flange lock nuts (F).

  • Page 16: Add Engine Oil

    ASSEMBLY 100519 - 6250W PORTABLE INVERTER GENERATOR Add Engine Oil CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the generator as a result of failing to follow these instructions will void your warranty.

  • Page 17: Add Fuel

    ASSEMBLY 100519 - 6250W PORTABLE INVERTER GENERATOR Add Fuel CAUTION Use clean, fresh, regular unleaded gasoline with a minimum Use unleaded gasoline with a minimum octane rating of 85 octane rating of 85 and an ethanol content of 10% or less by and an ethanol content of 10% or less by volume.

  • Page 18: Grounding

    OPERATION 100519 - 6250W PORTABLE INVERTER GENERATOR Grounding next to walls or buildings, or in any other location that will not allow for adequate cooling of the generator and/or the muffler. Your generator must be properly connected to an appropriate DO NOT contain generators during operation.

  • Page 19: Starting The Engine

    OPERATION 100519 - 6250W PORTABLE INVERTER GENERATOR Starting the Engine 6. Pull the starter cord slowly until resistance is felt and then pull rapidly. Several pulls may be required. 1. Make certain the generator is on a flat, level surface.

  • Page 20: Connecting Electrical Loads

    OPERATION 100519 - 6250W PORTABLE INVERTER GENERATOR 3. Identify the highest starting wattage of all devices NOTICE identified in step 1. Add this number to the number calculated in step 2. Starting wattage is the surge of power If the engine starts but does not continue to run make needed to start some electric driven equipment.

  • Page 21: Eco (Economy) Mode

    OPERATION 100519 - 6250W PORTABLE INVERTER GENERATOR 12V DC Automotive Style Outlet 3. Press the “RESET” button located on the front of the receptacle to restore the flow of electricity. If the indicator The 12V DC outlet(s) can be used with the supplied accessories...

  • Page 22: Stopping The Engine

    OPERATION 100519 - 6250W PORTABLE INVERTER GENERATOR Operation at High Altitude NOTICE The density of air at high altitudes is lower than at sea level. Be sure all electric devices including the lines and plug Engine power is reduced as the air mass and air-fuel ratio connections are in good condition before connection to the decrease.

  • Page 23: Maintenance

    MAINTENANCE 100519 - 6250W PORTABLE INVERTER GENERATOR Cleaning the Generator 1. Begin by raising the folding handle, found on opposite side of wheels. CAUTION 2. Using the handle, tilt the end of the generator slightly off the ground until balanced on the wheels.

  • Page 24: Cleaning And Adjusting The Spark Plug

    MAINTENANCE 100519 - 6250W PORTABLE INVERTER GENERATOR Cleaning the Air Filter NOTICE 1. Remove the snap-on cover holding the air filter to the Once oil has been added, a visual check should show oil assembly. about 1-2 threads from running out of the fill hole. If using 2.

  • Page 25: Adjusting The Governor

    MAINTENANCE 100519 - 6250W PORTABLE INVERTER GENERATOR 5. Replace the spark arrestor if it is damaged. EVERY 50 HOURS OR ANNUALLY 6. Position the spark arrestor on the muffler and attach with Clean air filter the screws removed in step 2.

  • Page 26: Storage

    STORAGE 100519 - 6250W PORTABLE INVERTER GENERATOR STORAGE DANGER Gasoline vapors are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Only fill or drain fuel outdoors in a well-ventilated area. DO NOT pump gasoline directly into the generator. Use an approved container to transfer the fuel to the generator.

  • Page 27: Removing From Storage

    STORAGE 100519 - 6250W PORTABLE INVERTER GENERATOR 4. Turn the fuel valve to the “OFF” position. 5. Follow steps 8-11 according to Mid Term Storage. Removing from Storage If the generator has been improperly stored for a long period of time with gasoline in the gasoline tank and/or carburetor, all fuel must be drained and the carburetor must be thoroughly cleaned.

  • Page 28: Specifications

    SPECIFICATIONS 100519 - 6250W PORTABLE INVERTER GENERATOR SPECIFICATIONS Oil Specifications DO NOT OVERFILL. Generator Specifications Type ..........*See chart below Generator Model ........

  • Page 29: Parts Diagram

    SPECIFICATIONS 100519 - 6250W PORTABLE INVERTER GENERATOR Parts Diagram...

  • Page 30: Parts List

    SPECIFICATIONS 100519 - 6250W PORTABLE INVERTER GENERATOR Parts List Part Number Description Qty. Part Number Description Qty. Muffler Assembly Flange Nut, M8, Blue 18100-Y9X0310-H300 31 90305-0800-31 White Zinc 18001-Z080110-0000 Exhaust Outlet Gasket Dead Plate 1, Engine, Flange Bolt, M8 x 16,...
  • Page 31 SPECIFICATIONS 100519 - 6250W PORTABLE INVERTER GENERATOR Part Number Description Qty. Part Number Description Qty. 57 54110-Y9X0310-H700 Handle, Ø28 x 1.2 89 90001-0610-03 Bolt M6 x 10 Handle Sheath, Ø28 58 54101-Y990110-0000 x 150 59 CMP-SBG-5500 Handle Assembly Cotter Pin, Ø2 x 9 x...

  • Page 32: Engine Parts Diagram

    SPECIFICATIONS 100519 - 6250W PORTABLE INVERTER GENERATOR Engine Parts Diagram...

  • Page 33: Engine Parts List

    SPECIFICATIONS 100519 - 6250W PORTABLE INVERTER GENERATOR Engine Parts List Part Number Description Qty. Part Number Description Qty. Cylinder Head Cover Hexagon Flange Nut, 12032-Z080110-0100 Bolt Subassembly, 23 90305-Z010210-01 M10 x 15, Blue White Blue White Zinc Zinc 24 30130-Z980120-0000...
  • Page 34 SPECIFICATIONS 100519 - 6250W PORTABLE INVERTER GENERATOR Part Number Description Qty. Part Number Description Qty. 55 12112-Z730110-0000 Valve Spring Retainer 85 11011-Z980210-0000 Oil Drain Fuel Hose 56 12109-Z730110-0000 86 15031HZ980110-0000 Valve Collet Engine Oil Plug Hexagon Flange Bolt, Cylinder Head...

  • Page 35: Wiring Diagram

    SPECIFICATIONS 100519 - 6250W PORTABLE INVERTER GENERATOR Wiring Diagram...

  • Page 36: Troubleshooting

    TROUBLESHOOTING 100519 - 6250W PORTABLE INVERTER GENERATOR TROUBLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Low oil level. Place generator on a flat, level surface.
  • Page 37 To register your product for warranty and FREE lifetime call center beyond the manufacturer’s control. technical support please visit: – Problems caused by parts that are not original Champion Power https://www.championpowerequipment.com/register Equipment parts. To complete registration you will need to include a copy of the When applicable, this warranty does not apply to products used for purchase receipt as proof of original purchase.
  • Page 38 The United States Environment Protection Agency (U.S. EPA.) and the California Air Resources Board (CARB) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations.
  • Page 39 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
  • Page 40 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.

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