Page 1 PARTS & SERVICE MANUAL Spray Star Model 1000 PRIME MOVER Spray Star 10-100-B Starting Serial #100224 February, 2001 SMITHCO PRODUCT SUPPORT 1-800-891-9435 Hwy SS and Poplar Avenue, Cameron WI 54822 E-mail: productsupport@smithco.com...
Page 2: Table Of Contents
CONTENTS Introduction .......... 1-3 Accessories ........42-121 Safe Practices ..............2 1010 Plumbing (Manual Valve) ........ 42-45 Specification ..............3 1008 Plumbing (Raven 440) ........46-49 Optional Equipment ............3 1006 Plumbing(TeeJet 834) ........50-53 1004 Plumbing (Manual) .......... 54-57 Service ..........
Page 3: Introduction
Serial Number and Model Number. Both numbers are needed when ordering parts. The serial number plate on the Spray Star 1000 is located on the right main frame, in front of the oil tank. Refer to engine manual for placement of engine serial number.
Page 4: Safe Practices
SAFE PRACTICES 1. It is your responsibility to read this manual and all publications associated with this machine. 2. Never allow anyone to operate or service the machine or its optional equipment without proper training and instructions. Never allow minors to operate any equipment. 3.
Page 5: Specification
SPECIFICATIONS WEIGHTS AND DIMENSIONS Length 112" (285 cm) Width 70" (178 cm) Width With Boom Open 180" (457 m) Height 48" (122 cm) Wheel Base 53" (135 cm) Weight Empty 1283 lbs (582 kg) Weight Full 2200 lbs (998 kg) SOUND LEVEL (DBA) At ear level 88 dba...
Page 6: Maintenance
Use all procedures and parts prescribed by the manufacturer's. Read the engine manual before operation. LUBRICATION Use No. 2 General purpose lithium base grease and lubricate every 100 hours. The Spray Star 1000 has 9 grease fittings. A. One on the rod end of hydraulic cylinder.
Page 7 MAINTENANCE AIR CLEANER 1. Loosen cover retaining knob and remove cover. 2. Remove pre-cleaner from paper element. 3. Check paper element. Replace element as necessary. 4. Wash pre-cleaner in warm water with detergent. Rinse pre-cleaner thoroughly until all traces of detergent are eliminated.
Page 8 MAINTENANCE TIRE PRESSURE Caution must be used when inflating a low tire to recommended pressure. Over inflating can cause tires to ex- plode. All tires should be 20 psi (1.4bar). Improper inflation will reduce tire life considerably. WHEEL MOUNTING PROCEDURE 1.
Page 9: Service Chart
SERVICE CHART KOHLER COMMAND 25HP Before servicing or making adjustments to the machine, stop engine, set park break, block wheels and remove key from ignition. Follow all procedures and ONLY use parts prescribed by the manufacturer. Read the engine manual before maintenance. ¤...
Page 10: End User's Service Chart
END USER'S SERVICE CHART ¤ Engine Oil w/ Filter 2.1qt. (2 l) ¤ Engine Oil Filter Engine for Leaks and Loose Parts ‡ Air Cleaner (Paper Element) ‡ Pre-Cleaner (Every 25 hours) Spark Plugs Idle Speed (1200 RPM) ‡ Cooling System Belts and Hoses * Tire Pressure Visual Inspection of Tires...
Page 11: Adjustments
ADJUSTMENTS WHEEL CREEP "Creep" is when the engine is running and hydrostatic transmission is in neutral, but due to inadequate align- ment, wheels still move. Do the following procedure to stop this motion. 1. Lift up and support machine so rear wheels are off the ground and can turn freely. 2.
Page 12: Wiring Diagram
WIRING DIAGRAM Color Code Chart FUSES Blue Brown Boom Lift 20 AMP 33-272 Yellow Manifold Valve 5 AMP 33-284 Green Spray Systems 15 AMP 33-508 Orange Foamer 10 AMP 33-507 Hose Reel 30 AMP 33-273 Black Purple White Use dielectric grease on all electrical connections.
Page 13 WIRING PARTS LIST REF# PART# DESCRIPTION QUANTITY 1† 10-202 Speedometer 8859 Ring Terminal 8962 Heat Shrink 8935 Buss Bar (-) 13-288 Ignition Switch (Kohler 25 099 04) 76-310 Key Set 34-146 Panel Mounted Circuit Breaker 34-145 Circuit Breaker Boot 8935 Buss Bar(+) 6§...
Page 14: Hydraulic Diagram
HYDRAULIC DIAGRAM...
Page 15: Fitting Torque Charts
HYDRAULIC DIAGRAM PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-276 Hydraulic Hose 10-135 Hydraulic Cylinder 10-277 Hydraulic Hose 34-103 Orbitrol Motor 10-279 Hydraulic Hose 10-278 Hydraulic Hose 10-275 Hydraulic Hose 42-265 Oil Cooler 10-283 Hydraulic Hose 10-116 Wheel Motor 10-273 Hydraulic Hose 10-282 Hydraulic Hose 15-626...
Page 16: Wiring Schematic
WIRING SCHEMATIC HYDRAULIC SCHEMATIC...
Page 17 NOTES...
Page 18 BODY & FRAME DRAWING...
Page 19: Parts
BODY & FRAME PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-111 110 Gallon Poly Tank 10-193 Horizontal Boom Support 10-191 Tank Strap 14-269 Seat 14-272 Seat Switch 42-098 Plastic Spacer HB-516-18-125 Bolt - 18 x 1 HW-516 Washer HWL-516 Lock Washer HN-516-18 - 18 10-120...
Page 20 BODY & FRAME DRAWING...
Page 21 BODY & FRAME PARTS LIST REF# PART# DESCRIPTION QUANTITY 34-160 Throttle Control with Cable 10-228 Spray Boss Control 10-115 Gas Tank 10-220 Gas Cap 10-114 Tire and Wheel 10-114-01 Tire 24-12-12NHS 10-114-02 Wheel 10-168 Rear Fender HBC-516-18-100 Carriage Bolt - 18 x 1 HW-516 Washer HWL-516...
Page 22: Nose Cone
NOSE CONE DRAWING...
Page 23 NOSE CONE PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-030 Steering Wheel with Cap 15-031 Steering Wheel Cap (Replacement Only) 76-294 90° Black Boot 76-293 Tilt Steering Mechanism HB-516-18-150 Bolt - 18 x 1 HNTL-516-18 Lock Nut - 18 HWK-316-075 Woodruff Key 13-288 Key Switch (with hardware Kohler 25 099 04)
Page 24 FRONT AXLE DRAWING...
Page 25: Front Axle
FRONT AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY 80-167 Dust Cap HNAR-100-14 Slotted Jam Nut 1 - 14 11-043 Bearing 80-019 (includes Ref# 1,3,6,38 & 39) 10-265 Hub with Sprocket HSSHS-516-18-038 Socket Head Set Screw -18 x 11-041 Oil Seal 11-042 Spacer 10-294...
Page 26: Fuel Tank
FUEL TANK DRAWING OIL TANK & OIL FILTER DRAWING...
Page 27 FUEL TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-231 Gas Tank Neck HMS-8-32-050 Machine Screw #8-32 x HWS-8 Star Washer #8 10-115 Gas Tank 15-039 Fuel Valve 18-186 Hose Clamp 8800-28 Fuel Hose HB-14-20-075 Bolt - 20 x HW-14 Washer HWL-14 Lock Washer 10-127...
Page 28: Foot Pedal Linkage
FOOT PEDAL LINKAGE DRAWING...
Page 29 FOOT PEDAL LINKAGE PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-323 Seat Panel 10-326 Decal, Control Panel 42-116 Rubber Insert 48-066 Pedal Pad 10-163 Forward Foot Pedal HMB-12-14 Machine Bushing x 14GA HP-18-075 Cotter Pin 76-296 Pedal Mount 18-234 Bushing HG-14-28-180 Grease Fitting - 28 x 180°...
Page 30 FOOT PEDAL LINKAGE DRAWING...
Page 31 FOOT PEDAL LINKAGE PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-150 Battery Hold Down HN-14-20 - 20 10-195 Hood Rod HW-516 Washer HP-18-100 Cotter Pin 8929-26 Seat Hinge HSTP-14-20-075 Phillips Truss Head Machine Screw - 20 x HW-14 Washer HWL-14 Lock Washer HN-14-20 - 20 10-211...
Page 32: Engine,Pumps, And Exhaust
ENGINE, PUMPS AND EXHAUST DRAWING...
Page 33: Hypro ® Pump
ENGINE, PUMPS AND EXHAUST PARTS LIST REF# PART# DESCRIPTION QUANTITY 23-126 O-Ring Plug 18-307 45° Straight Thread Elbow 10-117 Hydrostatic Pump HSSH-12-13-175 Socket Screw - 13 x 1 18-220 Muffler Clamp 10-118-01 Muffler (Kohler 24 786 11) 10-229 Heat Shield 34-163 Cable Bracket HKSQ-14-100...
Page 34 PARK BRAKE AND REAR AXLE DRAWING...
Page 35: Park Brake And Rear Axle
PARK BRAKE AND REAR AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY 60-268 Lug Bolt - 20 x 1 76-239 8" Brake Disk (5 hole) 18-301 45° Straight Thread Elbow 1" x 76-240 Left Caliper (CCW) 10-124 Rear Axle HB-12-13-800 Bolt - 13 x 8 Cam Side Pad 76-241...
Page 36 TANK DRAWING TURBO-QUAD AGITATOR DRAWING...
Page 37: Turbo-Quad Agitator
TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-437 Latch HSM-8-32-100 Machine Screw #8 - 32 x 1 HWL-8 Lock Washer #8 HN-8-32 Nut #8 - 32 10-193 Horizontal Boom Support 10-253 Right Tank Strap HB-38-16-400 Bolt - 16 x 4 HB-38-16-100 Bolt - 16 x 1...
Page 38 34-103 ORBITROL DRAWING...
Page 39 34-103 ORBITROL PARTS LIST REF # PART # DESCRIPTION QUANTITY O-Ring Seal Quad Seal 15-301-14 Bearing Kit Bearing Race Bearing Spool 15-301-13 External Retaining Ring 15-301-15 Spring Centering Kit (Includes Ref# 9) Spring Spacer Centering Spring Spring Retaining Ring 15-301-08 Sleeve Retainer 15-301-11...
Page 40: Hydraulic Pump
10-117 HYDRAULIC PUMP DRAWING...
Page 41: Pump
10-117 HYDRAULIC PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY 42-003-01 O-Ring 14-130 Ring 13-110-01 By-Pass Valve 14-115 Valve Plate 42-003-16 Cylinder Block Kit 42-003-02 Pump Shaft 42-003-03 Plug 13-110-05 Pipe Plug 14-069 Needle Bearing 42-003-04 Lip Seal 42-003-05 Washer 14-220 Truncated Shaft (long 2 holes) 14-105...
Page 42 16-966 HYPRO PUMP DRAWING ®...
Page 43 16-966 HYPRO PUMP PARTS LIST ® REF# PART# DESCRIPTION QUANTITY 16-966-01 Drain Plug 16-966-02 Pump Casing 16-966-03 Impeller Nut 16-966-16 Impeller 0-Ring Mechanical Seal (Silicon Carbide) 16-966-05 Seal Retainer *16-966-06 Slinger Ring 16-966-07 Mounting Flange 16-966-08 Name Plate 16-966-09 Bolt 16-966-10 Ball Bearing 16-966-11...
Page 44 1010 (3-WAY MANUAL) PLUMBING DRAWING...
Page 45 1010 (3-WAY MANUAL) PLUMBING PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-263 Front Valve Bracket HB-516-18-200 Bolt - 18 x 2 HNTL-516-18 Lock Nut - 18 10-264 Rear Valve Bracket HB-516-18-200 Bolt - 18 x 2 HNTL-516-18 Lock Nut - 18 10-268 Valve 3-Way 16-281...
Page 46 1010 (3-WAY MANUAL) PLUMBING DRAWING...
Page 47 1010 (3-WAY MANUAL) PLUMBING PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-154 Fitting 16-859 Ball Valve Brass 16-158 Close Nipple 16-163 Reducer Bushing 1 x 16-164 Elbow 1 MPT X 1 HB 8896-10 Discharge Hose 1" x 10 18-222 Hose Clamp 16-183 Tee FPT 1 x 1 x 1 HB-516-18-175...
Page 48: 1008 Plumbing (Raven 440)
1008 PLUMBING DRAWING (RAVEN 440)
Page 49 1008 PLUMBING PARTS LIST (RAVEN 440) REF# PART# DESCRIPTION QUANTITY 16-164 Elbow 1" MPT x 1" HB 16-183 Tee, FPT 1 x 1 x 1 HSDPS-14-100 Stainless Steel Pan Head Drill Screw 10-226 Valve Mount 18-222 Hose Clamp 50-394 Muffler Clamp 1 16-163 Reducer Bushing 1 x 16-158...
Page 50 1008 PLUMBING DRAWING (RAVEN 440)
Page 51: Flow Meter
1008 PLUMBING PARTS LIST (RAVEN 440) REF# PART# DESCRIPTION QUANTITY HB-516-18-100 Bolt - 18 x 1 HW-516 Washer HNTL-516-18 Lock Nut - 18 16-456 Flow Meter 16-456-08 Mounting Bracket 18-116 Hose Clamp 8887-37 Orange PVC Hose " 18-040 Hose Clamp 40†...
Page 52 1006 PLUMBING DRAWING (TEEJET 834)
Page 53 1006 PLUMBING PARTS LIST (TEEJET 834) REF# PART# DESCRIPTION QUANTITY 16-164 Elbow 1" MPT x 1" HB 16-183 Tee, FPT 1 x 1 x 1 HSDPS-14-100 SS Pan Head Drill Screw 10-226 Valve Mount 18-222 Hose Clamp 18-040 Hose Clamp 16-168 Elbow 1 MPT x 1HB...
Page 54 1006 PLUMBING DRAWING (TEEJET 834)
Page 55 1006 PLUMBING PARTS LIST (TEEJET 834) REF# PART# DESCRIPTION QUANTITY 16-180 Quick Coupler, 1 Male 16-153 Elbow MPT x 42† 16-150 Double Threaded Fitting 43† 16-194 Anti-Vortex Fitting 1 16-156 Elbow 1 MPT x 1 16-181 Quick Coupler, 1 Female 8896-65 Discharge Hose 1"...
Page 56 1004 PLUMBING DRAWING (MANUAL)
Page 57 1004 PLUMBING PARTS LIST (MANUAL) REF# PART# DESCRIPTION QUANTITY 8887-40 Orange PVC Hose "(to right and left boom) 18-040 Hose Clamp 16-151 Elbow FPT 16-172 Nylon Nipple 16-157 Tee FPT 16-153 Elbow MPT x 8887-35 Orange PVC Hose "(to center boom) 18-040 Hose Clamp HLC-100...
Page 58 1004 PLUMBING DRAWING (MANUAL)
Page 59 1004 PLUMBING PARTS LIST (MANUAL) REF# PART# DESCRIPTION QUANTITY 8889-26 Suction Hose 1 " 18-116 Hose Clamp 8889-24 Suction Hose 1 " 18-116 Hose Clamp 16-966 Hypro ® Pump 16-181 Quick Coupler 1 Female 16-180 Quick Coupler 1 Male 16-182 Elbow 16-880 Close Nipple 1...
Page 60 1002 PLUMBING DRAWING (RAVEN 203)
Page 61 1002 PLUMBING PARTS LIST (RAVEN 203) REF# PART# DESCRIPTION QUANTITY 16-164 Elbow 1" MPT x 1" HB 16-170 Gate Valve 1 16-880 Close Nipple 1 8887-37 Orange PVC Hose " 18-040 Hose Clamp 16-182 Elbow FPT 1 16-180 Quick Coupler, 1 Male 16-153 Elbow...
Page 62 1002 PLUMBING DRAWING (RAVEN 203)
Page 63 1002 PLUMBING PARTS LIST (RAVEN 203) REF# PART# DESCRIPTION QUANTITY 8896-65 Discharge Hose 1" 18-222 Hose Clamp 15-552-07 Steel Mounting Bracket (comes with Ref# 32) HB-516-18-100 Bolt - 18 x 1 HW-516 Washer HNTL-516-18 Lock Nut - 18 10-199 Shield 16-288 Reducer Bushing 16-958-07...
Page 64 CONTROL 1006 SYSTEM DRAWING (TEEJET 834) CONTROL 1008 SYSTEM DRAWING (RAVEN 440)
Page 65 CONTROL 1006 SYSTEM PARTS LIST (TEEJET 834) REF# PART# DESCRIPTION QUANTITY 10-233 834 Console (only) 10-232 Proximity Speed Sensor 10-152 Left Spindle 15-569 Pressure Transducer 16-986 Regulating Butterfly Valve 15-552 Manifold Ball Valve 10-286 Direct Wiring Cable 33-271 Fuse Block 33-508 Auto Blade Type Fuse 15 AMP 33-509...
Page 66 CONTROL 1002 SYSTEM DRAWING (RAVEN 203) 16-456 FLOW METER DRAWING...
Page 67 CONTROL 1002 SYSTEM PARTS LIST (RAVEN 203) REF# PART# DESCRIPTION QUANTITY 10-259 Mounting Bracket 16-898 Boom Switch 16-900 Mounting Knob 16-899 Master Switch 16-958 Console (only) 33-090-02 Liquid Filled Pressure Gauge 16-958-02 Fuse Holder 16-525-03 Fuse 15 AMP 16-895 Pressure Switch 16-958-04 Cable Assembly 8ft Enclosure Hook-Up 16-958-05...
Page 68: Strainer
16-968 STRAINER DRAWING 16-524 AND 16-866 MOTORIZED CONTROL VALVE DRAWING...
Page 69 16-968 STRAINER PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-968-01 Head 1 16-968-02 Gasket 16-968-03 Screen 16-968-04 Bowl 16-524 AND 16-866 MOTORIZED CONTROL VALVE PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-870 Valve Cover 16-524-01 #6 Self Tapping Screw " Long 16-897 Seal Tetraseal 16-875 Motor Assembly...
Page 70 10-207 MANUAL BALL VALVE DRAWING...
Page 71 10-207 MANUAL BALL VALVE PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-207-02 Handle Plug 15-517-10 Stainless Steel Slotted Hex Washer Screw 10-207-03 Polypropylene Handle 15-517-04 Stainless Steel Self Cinching Stud 10-207-04 Polypropylene Mounting Plate 15-517-11 Teflon Thrust Washer 15-552-04 Nylon Ball Valve Stem 15-517-14 Viton O-ring 15-517-16...
Page 72: Manifold Ball Valve
15-552 MANIFOLD BALL VALVE (3 UNIT) DRAWING...
Page 73 15-552 MANIFOLD BALL VALVE (3 UNIT) PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-531-06 Polypropylene Cover 15-552-12 Stainless Steel Phillips/Square Pan Head Screw 15-552-06 Motor Sub Assembly 15-517-04 Stainless Steel Self Cinching Stud 15-552-03 O-Ring, ERP Rubber 15-517-06 Neoprene Motor Mount 15-517-07 Nylon Mounting Plate 15-552-02...
Page 74: Regulating Butterfly Valve
16-986 REGULATING BUTTERFLY VALVE DRAWING...
Page 75 15-986 REGULATING BUTTERFLY VALVE PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-531-06 Polypropylene Cover 15-552-12 Stainless Steel Phillips/Square Pan Head Screw 16-986-01 Motor Sub Assembly 15-517-04 Stainless Steel Self Cinching Stud 16-986-02 EPDM Rubber O-ring 15-517-06 Neoprene Motor Mount 15-517-07 Nylon Mounting Plate 15-517-08 EPDM Rubber Grommet 16-986-03...
Page 76: Way Manual Valve
10-268 3-WAY MANUAL VALVE DRAWING...
Page 77 10-268 3-WAY MANUAL VALVE PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-268-07 Boom Lever 10-268-16 Bolt and Washer 10-268-17 Boom Lever Plate 10-268-06 Spring Clip 10-268-05 10-268-21 O-Ring (included with 10-268-19 Seal Kit) 10-268-02 Main Body 10-268-19 Seal Kit 1 per body 10-268-24 O-Ring for Main Body 10-268-08...
Page 78: Stainless Steel 15' Manual Boom
10-160 STAINLESS STEEL 15' MANUAL BOOM DRAWING...
Page 79 10-160 STAINLESS STEEL 15' MANUAL BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-926 Stainless Steel Cap 13-498 U-Bolt Kit 1 15-562 Right and Left Boom Tube 15-565 Left Brush Guard 15-564 Right Brush Guard Boom Carrier (part of the truck) HBS-38-16-550 Stainless Steel Bolt - 16 x 5...
Page 80 10-160 STAINLESS STEEL 15' MANUAL BOOM DRAWING (CONTINUED)
Page 81 10-160 STAINLESS STEEL 15' MANUAL BOOM PARTS LIST (CONTINUED) REF# PART# DESCRIPTION QUANTITY 15-014 Shift Knob HB-38-16-175 Bolt - 16 x 1 HN-38-16 - 16 15-561 Boom Lift HBS-12-13-550 Stainless Steel Bolt - 13 x 5 HNCL-12-13 Center Lock Nut - 13 33-307 Left Cam Stop...
Page 82: 15' Terrain Following Boom
10-301 15' TERRAIN FOLLOWING BOOM DRAWING 11-158-04 Gear Kit 20:1 11-158-02 Rear Housing 11-158-03 Motor 12VDC 11-158 Linear Actuator...
Page 83 10-301 15' TERRAIN FOLLOWING BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 13-498 Muffler Clamp 1 HWL-516 Lockwasher HN-516-18 - 18 (part of 13-498) 42-539 Lynch Pin 29-584 " Spacer 16-926 Stainless Steel Cap 29-585 1" Spacer 10-312 Castor Fork HMB-100-10 Machine Bushing 1 x 10GA (3 per fork) 42-202...
Page 84 10-301 15' TERRAIN FOLLOWING BOOM DRAWING 11-158-04 Gear Kit 20:1 11-158-02 Rear Housing 11-158-03 Motor 12VDC 11-158 Linear Actuator...
Page 85 10-301 15' TERRAIN FOLLOWING BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 33-302 Left Pivot Bracket HMBS-100-10 Stainless Steel Machine Bushing 1 x 10GA HMBS-100-14 Stainless Steel Machine Bushing 1 x 14GA HRPS-14-150 Stainless Steel Roll Pin 16-024 U-Bolt - 24 HWLS-516 Stainless Steel Lockwasher HNS-516-24...
Page 86 10-301 15' TERRAIN FOLLOWING BOOM DRAWING...
Page 87 INSTALLATION INSTRUCTIONS For best results use Teflon ® Tape on all fittings. 1. The three boom assemblies are not on the packing list but are in carton. You can NOT order these boom assemblies as one unit. Please refer to parts drawing for individual parts. The long boom assemblies are the right and left booms.
Page 88: Nozzle Assembly
NOZZLE ASSEMBLY DRAWING BOOM WIRING DIAGRAM (for 10-301 Boom)
Page 89 NOZZLE ASSEMBLY PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-920-01 Screw 16-920-02 Upper Clamp 16-920-03 O-Ring 16-920-04 Body with Lower Clamp 16-920-05 Diaphragm Teflon (Optional) 16-920-06 Diaphragm EPDM Rubber (Standard) 16-920-07 Diaphragm Viton (Optional) 16-798 Chemsaver End Cap 16-800 Gasket Viton 16-921 16-805 Raindrop Tip...
Page 90: Ra Raindrop ® Tips
RA RAINDROP TIPS ® This is a wide-angle (120°), hollow-cone, drift-reduction nozzle. Replaces conventional flooding nozzles in broad- cast applications. FEATURES: • Color-coding makes it easy to match nozzle flow rates for easy identification. • Color-coding is available in sizes RA2 - RA15.
Page 91: Xr Teejet Tips
XR TEEJET TIPS This is an extended range flat spray tip. It is excellent for Contact Pesticides and Growth Regulators and good for Systemic Pesticides. Contact Pesticides and Growth Regulators - At medium pressures (20-30 psi) provides medium size droplets for good surface coverage and less drift.
Page 92: Electric Lift Kit
10-103 ELECTRIC LIFT KIT DRAWING 10-103 ELECTRIC LIFT WIRING...
Page 93 10-103 ELECTRIC LIFT KIT PARTS LIST REF# PART# DESCRIPTION QUANTITY HCPS-12-225 Stainless Steel Clevis Pin HPS-18-100 Stainless Steel Cotter Pin 33-295 Pivot Bracket 10-319 Actuator Cover 11-158 Linear actuator 11-158-01 Seal Kit 1 per 33-331 Left Actuator Bracket 33-330 Right Actuator Bracket 15-561 Boom Lift 15-014...
Page 94 10-325 HYDRAULIC LIFT KIT DRAWING 42-220 HYDRAULIC VALVE DRAWING...
Page 95 10-325 HYDRAULIC LIFT KIT PARTS LIST REF# PART# DESCRIPTION QUANTITY 18-171 Straight Thread 90° Elbow 10-187 Hydraulic Cylinder 14-273 Seal Kit 1 per 33-331 Left Actuator Bracket 33-330 Right Actuator Bracket HCPS-12-225 Stainless Steel Clevis Pin HPS-18-100 Stainless Steel Cotter Pin 33-329 Center Mount HSSQ-38-16-150...
Page 96 10-325 HYDRAULIC DRAWING...
Page 97: Hydraulic Lift Kit
10-325 HYDRAULIC DRAWING PARTS LIST REF# PART# DESCRIPTION QUANTITY 18-310 Straight Thread 90° Elbow 10-187 Hydraulic Cylinder 14-273 Seal Kit 1 per 10-280 Hydraulic Hose 108" 34-103 Orbitrol 10-284 Hose 28" 10-279 Hydraulic Hose 42-220 Hydraulic Valve 42-226 Valve Handle 10-276 Hydraulic Hose 18-304...
Page 98 16-906 ELECTRIC HOSE REEL DRAWING...
Page 99 16-906 ELECTRIC HOSE REEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-906-25 Retaining Ring 16-906-22 Axle Assembly HB-38-16-100 Bolt - 16 x 1 HW-38 Washer 16-906-27 Trim, Drum Edge 16-906-21 Drum Center 12-015 Solenoid HB-14-20-075 Bolt - 20 x HWL-14 Lockwasher HN-14-20 - 20 33-251...
Page 100 16-129 MANUAL HOSE REEL DRAWING...
Page 101 16-129 MANUAL HOSE REEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-129-11 Disc 17 16-906-25 Retaining Ring 16-906-22 Axle Assembly HB-38-16-100 Bolt - 16 x 1 HW-38 Washer 16-906-27 Trim, Drum Edge 16-906-21 Drum Center 16-906-20 Disc 17 , Crank Side HWL-516 Lockwasher HB-516-18-075...
Page 102 10-107 HOSE REEL MOUNT DRAWING...
Page 103: Electric Hose Reel
HOSE REEL MOUNT PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-38-16-375 Bolt - 16 x 3 HNTL-38-16 Lock Nut - 16 10-205 Boom Carrier (part of machine) 10-221 Hose Reel Mount 16-906 Electric Hose Reel 16-129 Manual Hose Reel 18-249 Barb Fitting MPT x HB-516-18-150 Bolt...
Page 104 1006 & 1002 (834 & 203) HOSE REEL PLUMBING DRAWING 1004 (MANUAL) HOSE REEL PLUMBING DRAWING 1008 (440) HOSE REEL PLUMBING DRAWING...
Page 105: Hose Reel Plumbing
HOSE REEL PLUMBING PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-552 Manifold Ball Valve 16-851 Close Nipple 1" (1006 and 1008 only) 16-154 Fitting MPT x 16-859 Ball Valve Brass 16-158 Close Nipple " 16-163 Reducer Bushing 1 x (1006 and 1008 only) 16-183 Tee FPT 1 x 1 x 1 (1006 and 1008 only)
Page 106: Electric Hose Reel Wiring
ELECTRIC HOSE REEL WIRING DIAGRAM HOSE REEL ADJUSTMENTS OPERATIONAL CHECK: 1. Pull hose off drum at least one full revolution. A clicking noise should be heard from locking mechanism. 2. Let the hose retract. 3. Pull the hose off until the first click is heard. Drum should lock when the hose tension is removed. 4.
Page 107 ELECTRIC HOSE REEL WIRING PARTS LIST REF# PART# DESCRIPTION QUANTITY 8843-132 Flexguard 8919-144 10GA Red Wire 144" 8901 Slide-On Connector 16-979 Wire, Switch to Solenoid Hot Terminal 33-251 Push Button Switch 16-978 Wire, Switch to Solenoid Start Terminal 12-015 Solenoid SOLENOID TERMINALS HN -516-24 - 24 Hex Nut...
Page 108 10-105 FOAM MARKER MOUNTING DRAWING...
Page 109: Foam Marker
10-105 FOAM MARKER PARTS LIST REF# PART# DESCRIPTION QUANTITY Control Box Bracket HB-14-20-250 Bolt - 20 x 2 HNTL-14-20 Lock Nut - 20 10-198 Foamer Tank Bracket 16-939 Tank Strap HB-516-18-200 Bolt - 18 x 2 HNTL-516-18 Lock Nut - 18 HB-38-16-125 Bolt - 16 x 1...
Page 110 10-105 FOAM MARKER INSTALLATION 10-105 FOAM MARKER WIRING DRAWING...
Page 111: Compressor
10-105 FOAM MARKER INSTALLATION REF# PART# DESCRIPTION QUANTITY 15-504 Compressor Sub-Assembly 15-506 Switch Box 21-464 Foamer Tank 26-054 Bushing Insert 26-055 Shut-off Valve 16-939 Tank Strap 25-335 Decal, Foam Blue Tube Clear Tube 10-222 Extension Wire INSTALLATION INSTRUCTIONS CONNECTING THE CAP ASSEMBLY Connect the blue tube to the tank cap connector which is also connected to the large blue tube which hangs below the cap.
Page 112 FOAMER NOZZLE MOUNT & HOSE GUARD MOUNT DRAWING CONNECTING TUBING TO COMPRESSOR AND TANK TUBING ROUTE...
Page 113: Foam Nozzle
10-105 FOAM MARKER PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-537 Foamer Hose Guard 31" 10-256 Foamer Hose Guard 16" HSDPS-14-075 Stainless Steel Pan Head Drill Screw 16-987 Foam Nozzle Mounting Kit 1 per boom 15-507 Foamer Tubing Clear Tubing 15-511 Foam Nozzle Blue Tubing 15-510-01...
Page 114 15-504 COMPRESSOR SUB ASSEMBLY DRAWING...
Page 115: Accessories
15-504 COMPRESSOR SUB ASSEMBLY PARTS LIST REF# PART# DESCRIPTION QUANTITY Tubing Cover Seal 15-504-01 Compressor Cover Cover Screw 15-504-03 Air Filter 5† 15-504-07 Needle Valve Sub Assembly 6† 15-504-11 Tubing Connectors Gasket Manifold Cover Gasket Mounting Plate Front Foam Pad Washer Washer Bolt...
Page 116 15-505 MOTOR SUB ASSEMBLY DRAWING...
Page 117 15-505 MOTOR SUB ASSEMBLY PARTS LIST REF# PART# DESCRIPTION QUANTITY 1† Manifold Screw Exhaust Manifold Exhaust Reed Valve 4*† Washer Exhaust Valve Screw 15-505-01 Exhaust Manifold Gasket Head Bolt L-Tubing Connector 10*† Intake Valve Screw 11*† Split Lockwasher 12*† Intake Reed Valve 13†...
Page 118 15-511 FOAM NOZZLE SUB ASSEMBLY DRAWING...
Page 119 15-511 FOAM NOZZLE SUB ASSEMBLY PARTS LIST REF# PART# DESCRIPTION QUANTITY 1† 2† Screw 3† Foam Nozzle Inlet Body 15-510-01 Nozzle Mounting Rods 4† 15-511-02 Foam Sponge 5† 15-511-03 Stainless Steel Screen 6† 15-511-04 Stainless Steel Snap Ring 18-123 Hose Clamp Drop Tube 15-511-05 Restrictor Bell...
Page 120 10-108 SPEEDOMETER KIT DRAWING SPEEDOMETER LOCATION Place Speedometer Here...
Page 121: Speedometer Kit
10-108 SPEEDOMETER KIT PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-202 Speedometer 8854 Fork Terminal 8962 Heat Shrink 8935 Buss Bar(-) 8935 Buss Bar(+) Speedometer to Buss Bar(+) (Part of console wire harness 10-224) 10-183 Speedometer Ground Wire 10-152 Left Spindle 16-883 Magnetic Sensor 10-209...
Page 122: Fresh Water Wash Tank
10-106 FRESH WATER WASH TANK DRAWING...
Page 123 10-106 FRESH WATER WASH TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-516-18-075 Bolt - 18 x HWL-516 Lock Washer HW-516 Washer 10-216 Fresh Water Tank Bracket HB-38-16-200 Bolt -16 x 2 HNTL-38-16 Lock Nut 10-234 3 Gallon Rectangular Tank 16-158 Close Nipple 16-960 Spigot...
Page 124 NOTES...
Page 125: Decal List
DECAL LIST This is a list of decals located on the Spray Star 1000. Part number, description and location will help in reorder- ing a decals. 25-344 Decal, 3" Star Front Nose Cone 25-358 Decal, Smithco Front Nose Cone 25-347...
Page 126: Quick Reference Replacement Parts
QUICK REFERENCE REPLACEMENT PARTS REPLACEMENT FILTERS 23-031 Hydraulic Oil Filter 78-090 Oil Filter Kohler # 12 050 01 76-311 Air Filter Element Kohler # 24 083 03 76-312 Pre-Cleaner Kohler # 24-083-05 13-288 Key Switch 76-310 Key Set REPLACEMENT BELTS 10-179 Belt SEAL KITS...
Page 127: Limited Warranty
Batteries. Wheels and tires. A copy of the warranty for the above items is furnished if necessary with each SMITHCO product. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitations of incidental or consequential damages, so the above limitations or exclusions may not apply to you.
Page 128 Part #60-15 022101...

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Smithco Spray Star 1000 Parts & Service Manual

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