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Smithco Spray Star 1000 Parts & Service

10-100-d
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Parts & Service
Spray Star 1000
10-100-D
SN: 100579
October 2015
Product Support:
Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435
productsupport@smithco.com

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Summary of Contents for Smithco Spray Star 1000

  • Page 1 Parts & Service Spray Star 1000 10-100-D SN: 100579 October 2015 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 productsupport@smithco.com...

  • Page 2: Table Of Contents

    CONTENTS Accessories ........Introduction .......... 1-3 46-98 1010 Plumbing (Manual Valve) ........ 46-47 Safe Practices ..............2 1008 Plumbing (Raven 440) ........48-49 Specification ..............3 1002 Plumbing (Raven 203) ........50-51 Optional Equipment ............3 1008 Controls (Raven 440) ........52-53 Service ..........

  • Page 3: Introduction

    Smithco parts. The serial number plate on the Spray Star 1000 is located on the right main frame, in front of the oil tank. Refer to engine manual for placement of engine serial number. Refer to engine manual for placement of engine serial number.

  • Page 4: Safe Practices

    16. Keep the area of operation clear of all bystanders. 17. Never carry passengers. 18. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase. Smithco 19. Use parts and materials supplied by only. Do not modify any function or part.

  • Page 5: Specification

    SPECIFICATIONS SPRAY STAR 1000 WEIGHTS AND DIMENSIONS Length 112" (285 cm) Width 70" (178 cm) Width With Boom Open 180" (457 m) Height 48" (122 cm) Wheel Base 53" (135 cm) Weight Empty 1480lbs (675 kg) Weight Full 2248 lbs (1025 kg)

  • Page 6: Maintenance

    MAINTENANCE Before servicing or making adjustments to machine, stop engine and remove key from ignition. Use all procedures and parts prescribed by the manufacturer's. Read the engine manual before operation. WHEEL MOUNTING PROCEDURE 1. Set park brake. Turn machine off and remove key. 2.
  • Page 7 MAINTENANCE ENGINE OIL Change and add oil according to chart below. Do not overfill. Engine oil capacity is 2 quarts. We recommend high-quality detergent oils classified for service SF, SG, SH, SJ or higher. Do not use special additives. Outdoor temperatures determine the proper oil viscosity for the engine.
  • Page 8 MAINTENANCE WHEEL CREEP "Creep" is when the engine is running and hydrostatic transmission is in neutral, but due to inadequate align- ment, wheels still move. Do the following procedure to stop this motion. 1. Lift up and support machine so rear wheels are off the ground and can turn freely.

  • Page 9: Service Chart

    SERVICE CHART Before servicing or making adjustments to the machine, stop engine, set park break, block wheels and remove key from ignition. Follow all procedures and ONLY use parts prescribed by the manufacturer. Read the engine manual before maintenance. Maintenance Service Interval Maintenance Procedure Torque the wheel lug nuts.

  • Page 10: End User's Service Chart

    END USER'S SERVICE CHART Duplicate this page for routine use...

  • Page 11: Adjustments

    ADJUSTMENTS PARK BRAKE Turn knob clockwise on end of park brake to tighten. Turn it counter clockwise to loosen. If finer adjustment is needed turn clevis on brake cable to adjust length of cable. SPRAY PUMP Located to the rear and right of the engine. Should have approximately "...

  • Page 12: Storage

    STORAGE If the engine will be out of service for two or more months, use the following storage procedure. 1. Clean the exterior surfaces of the engine. 2. Change the oil and filter while the engine is still warm from operation. 3.
  • Page 13 NOTES...

  • Page 14: Wiring Diagram

    WIRING DIAGRAM...
  • Page 15 WIRING PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-883 Wheel Sensor 10-556 Speedometer 8854 Fork Terminal 8963 Heat Shrink 12-017 Hour Meter 17-524 Lights Head Lights 15-725 Mount Panel End 15-727 Rocker, No Light 15-782 Non-Lighted Switch Pump 15-729 Mount Panel Middle 15-726 Lighted Switch 15-731...

  • Page 16: Hydraulic Diagram

    HYDRAULIC DIAGRAM...

  • Page 17: Fitting Torque Charts

    HYDRAULIC DIAGRAM PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-576 Orbitrol 10-568 STC Hydraulic Hose x 45.5" 10-569 STC Hydraulic Hose x 59.5" 10-567 STC Hydraulic Hose x 78" 10-554 Hydraulic Cylinder 10-572 Hydraulic Hose x 24" 34-105 Oil Cooler 10-510 Wheel Motor 34-122 Short Elbow...
  • Page 18 BODY & FRAME DRAWING...

  • Page 19: Nose Cone

    BODY & FRAME PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-254 Air Gap Filler 10-478 Roll Bar 14-294 Seat Kit 14-270 Seat 14-292 Seat Switch HB-516-18-125 Bolt, - 18 x 1 HW-516 Washer, HWL-516 Lock Washer, HN-516-18 Nut, - 18 10-437 Back Panel 9023 Heat Reflective Matting (18 x 25.5)
  • Page 20 NOSE CONE DRAWING...
  • Page 21 NOSE CONE PARTS LIST REF# PART# DESCRIPTION QUANTITY 20-057 Steering heel 45-155 Bearing HB-516-18-100 Bolt, - 18 x 1 HNFL-516-18 Flange-Lock Nut, - 18 76-530 Steering Column 76-529 Splined Shaft 10-576 Orbitrol 15-725 Mount Panel End 15-727 Rocker, No Light 15-782 Non Lighted Switch 15-729...

  • Page 22: Front Axle

    FRONT AXLE DRAWING...
  • Page 23 FRONT AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY 80-167 Dust Cap HNAR-100-14 Slotted Jam Nut, 1 - 14 HP-18-150 Cotter Pin, 11-043 Bearing 10-561 Hub & Sprocket (includes * items Ref# 1,3,5,32 & 33) 11-041 Oil Seal 11-042 Spacer HMB-100-10 Machine Bushing, 1 x 10GA HNTL-58-11 Lock Nut,...
  • Page 24 SEAT CONSOLE AND ROPS DRAWING...

  • Page 25: Seat Console And Rops

    SEAT CONSOLE AND ROPS PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-391 Right Front Fender HSTP-516-18-100 Truss Head Screw, - 18 x 1 HNFL-516-18 Flange-Loc Nut, - 18 HB-12-13-150 Bolt, - 13 x 1 HNTL-12-13 Lock Nut, - 13 10-398 Roll Bar Brace 10-439 RH Rear Seat Panel 10-478...

  • Page 26: Fuel Tank

    FUEL TANK DRAWING...
  • Page 27 FUEL TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-838 CARB Gas Tank 15-838-01 Dial Fuel Level Gage 73-050 Vented Cap with Gauge (replacement) 78-456 Tank Strap HB-14-20-100 Bolt, - 20 x 1 HNTL-14-20 Lock Nut, - 20 10-478 Roll Bar 10-398 Roll Bar Brace 10-462...
  • Page 28 OIL TANK -OIL FILTER-OIL COOLER DRAWING...

  • Page 29: Oil Tank-Oil Filter-Oil Cooler

    OIL TANK -OIL FILTER-OIL COOLER PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-394 Tank Hold-down 17-019 Male Elbow 13-586-02 Bottom Gasket 13-586-03 Neck 13-586-01 Cap Gasket 13-747 Filler Breather HSM-10-32-063 Machine Screw, 10- 32 x HWL-10 Lock washer, #10 60-473 Hydraulic Oil Tank 10-393 Battery Hold Down HNFL-14-20...
  • Page 30 FOOT PEDAL LINKAGE DRAWING...

  • Page 31: Foot Pedal Linkage

    FOOT PEDAL LINKAGE PARTS LIST REF# PART# DESCRIPTION QUANTITY HNTL-516-18 Lock Nut, - 18 10-120 Speed Boss Handle 10-134 Handle Spacer HB-516-18-200 Bolt, -18 x 2 10-163 Forward Foot Pedal 48-066 Pedal Pad HMB-12-14 Machine Bushing, x 14GA 21-462 Ball Joint HSTP-516-18-075 Truss Head Screw, - 18 x 3/4...
  • Page 32 PUMP DRAWING Solenoid Mounts Here...

  • Page 33: Pump

    PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-14-20-400 Bolt, - 20 x 4 HW-14 Washer, 10-477 Compression Spring 42-606 Top Centering Arm HP-18-100 Cotter Pin, HMB-12-14 Machine Bushing, x 14GA 42-607 Bottom Centering Arm HNTL-14-20 Lock Nut, - 20 10-586 Creep Arm 10-581 Hydro Control...
  • Page 34 ENGINE DRAWING...
  • Page 35 ENGINE PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-575 Briggs, 23HP Engine 10-575-02 Air Filter 10-575-03 Air Filter Pre-Cleaner 10-575-04 Engine Oil Filter 13-750 Solenoid 34-105 Oil Cooler 10-592 Oil Cooler Mount HB-516-18-100 Bolt, -18 x 1 HNFL-516-18 Flange-Loc Nut, - 18 HB-12-13-300 Bolt, - 13 x 3...
  • Page 36 PARK BRAKE DRAWING...

  • Page 37: Park Brake

    PARK BRAKE PARTS LIST REF# PART# DESCRIPTION QUANTITY 60-106 Park Brake Handle 10-134 Spacer HCP-516-138 Clevis Pin, HP-18-100 Cotter Pin, HB-516-18-200 Bolt, - 18 x 2 HNFL-516-18 Flange-Loc Nut, - 16 HCP-516-100 Clevis Pin, HP-18-100 Cotter Pin, 10-590 Brake Lever Mount 10-564 LH Brake Cable 10-563...
  • Page 38 REAR AXLE DRAWING...
  • Page 39 REAR AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-599 Main Frame HB-12-13-175 Bolt, - 13 x 1 HW-12 Washer, HNTL-12-13 Lock Nut, 10-466 Rear Fender Bracket 10-168 Rear Fender HB-12-13-350 Bolt, - 13 x 3 HW-12 Washer, HNTL-12-13 Lock Nut, HBCL-516-18-100 Carriage Bolt, -18-1...
  • Page 40 TANK DRAWING TURBO-QUAD AGITATOR DRAWING...
  • Page 41 TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-111 110 Gallon Poly Tank 16-169 Strainer Basket 16" 10-410 Left Tank Strap HB-38-16-400 Bolt - 16 x 4 HB-38-16-100 Bolt - 16 x 1 HNTL-38-16 Lock Nut - 16 14-532 16" Hinged Lid/Well with Gasket 16-971 45°...
  • Page 42 10-576 ORBITROL DRAWING...
  • Page 43 10-576 ORBITROL PARTS LIST REF # PART # DESCRIPTION QUANTITY 10-576-04 Dust Seal Housing O-Ring Seal Quad Seal 10-576-03 Thrust Bearing 10-576-02 Bearing Race Manual Steering Relief Valve O-ring Plug 10‡ Standard Torque Centering Springs Sleeve 15-301-06 Wear Plate 10-576-01 Drive 15-301-08 Drive Pin...
  • Page 44 42-797 HYDRAULIC PUMP DRAWING REF# PART# DESCRIPTION QUANTITY 10-117-01 End cap 14-263 Implement relief spring 42-003-16 Cylinder block kit Piston assembly Slipper retainer Cylinder block Swash Plate 14-114 Thrust plate Charge pump housing assembly 42-003-10 Ball bearing Shaft O-ring 14-217 Roller bearing Plug O-ring...
  • Page 45 42-797 HYDRAULIC PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY 13-110-10 Plug Screw 13-110-10 Plug O ring 34-109-03 Shim kit 14-234 Charge relief spring 10-117-04 Check valve poppet 42-003-05 Washer 14-105 Retaining ring 14-216 Spring coiled pin 14-220 Trunnion shaft 14-226 O-ring 14-130 Back up ring...

  • Page 46: Hypro ® Pump

    16-998 HYPRO PUMP DRAWING REF# PART# DESCRIPTION QUANTITY 16-998-01 Drain Plug 16-998-02 Pump Casing 16-998-03 Impeller Nut 16-966-16 Impeller 16-467 0-Ring 16-998-05 Mechanical Seal (Silicon Carbide) 16-966-06 Slinger Ring 16-998-06 Mounting Flange 16-998-07 Bolt 16-966-10 Ball Bearing 16-998-08 16-998-09 Pump Shaft 16-822-20 16-966-13 Bearing Retainer...
  • Page 47 10-510 WHEEL MOTOR DRAWING REF# PART# DESCRIPTION QUANTITY 13-032-39 Water & Dirt Seal 13-615-05 Service Housing Assembly (Includes Ref 4, 5, 17(2 req'd) and 20) Inner Seal 13-032-27 Thrust Bearing 13-032-28 Inner Bearing 13-032-29 Thrust Bearing 10-510-01 Drive Link Ring Seal 13-032-31 Manifold 13-032-32...
  • Page 48 1010 PLUMBING DRAWING (3-WAY MANUAL) 15-817 O-ring for 50 Series Clamp 15-818 O-ring for 75 Series Clamp...
  • Page 49 1010 PLUMBING PARTS LIST (3-WAY MANUAL) REF# PART# DESCRIPTION QUANTITY 10-399 Ball Valve Mount HB-14-20-100 Bolt - 20 x 1 HNTL-14-20 Lock Nut - 20 8887-90 Orange PVC Hose " 8887-100 Orange PVC Hose " 8887-160 Orange PVC Hose " 18-040 Hose Clamp, HS-12 10-268...

  • Page 50: 1008 Plumbing (Raven 440)

    1008 PLUMBING DRAWING (RAVEN 440) 15-817 O-ring for 50 Series Clamp 15-818 O-ring for 75 Series Clamp...
  • Page 51 1008 PLUMBING PARTS LIST (RAVEN 440) REF# PART# DESCRIPTION QUANTITY 15-739 75 Series 90° x 1 Hose Barb 15-741 75 Series Clamp 16-281 Liquid Filled Gauge 10-111 110 Gallon Poly Tank 16-169 Strainer Basket 16" 14-532 16" Hinged Lid/Well with Gasket 16-953-01 Gasket 15-778...

  • Page 52: 1002 Plumbing (Raven 203)

    1002 PLUMBING DRAWING (RAVEN 203) 15-817 O-ring for 50 Series Clamp 15-818 O-ring for 75 Series Clamp...
  • Page 53 1002 PLUMBING PARTS LIST (RAVEN 203) REF# PART# DESCRIPTION QUANTITY 15-739 75 Series 90° x 1 Hose Barb 15-741 75 Series Clamp 15-780 Poly Plug 10-111 110 Gallon Poly Tank 16-169 Strainer Basket 16" 33-494 Male Elbow 14-532 16" Hinged Lid/Well with Gasket 16-953-01 Gasket 15-778...
  • Page 54 1008 CONTROL SYSTEM DRAWING (RAVEN 440) CONTROL 1002 SYSTEM DRAWING (RAVEN 203)

  • Page 55: Motorized Control Valve

    1008 CONTROL SYSTEM PARTS LIST (RAVEN 440) REF# PART# DESCRIPTION QUANTITY 16-558 Mounting Knob 5 amp fuse 16-525 Console (only) 16-234 Console Cover 10-237 Mount Bracket 10-202 Speedometer 10-408-01 Phoenix 10 GPS 15-743 Manifold Valve 16-524 Motorized Control Valve 18-373 Flow Meter 15-369 Console Control Cable...
  • Page 56 1011 PLUMBING DRAWING (RAVEN 440 + SHARPSHOOTER F/ 15' BOOM) 15-817 O-ring for #50 Series Clamp 15-818 O-ring for #75 Series Clamp...
  • Page 57 1011 PLUMBING PARTS LIST (RAVEN 440 + SHARPSHOOTER F/ 15' BOOM) REF# PART# DESCRIPTION QUANTITY 14-532 16" Hinged Lid/Well with Gasket 16-953-01 Gasket 17-615 Boom Mounts 10-467 Boom Strap 17-537 Square U-Bolt HNTL-38-16 Lock Nut 3/8- 16 10-111 110 Gallon Poly Tank (includes † items) 16-169 Strainer Basket 16"...
  • Page 58 1011 PLUMBING DRAWING (RAVEN 440 + SHARPSHOOTER F/ 15' BOOM) 15-817 O-ring for #50 Series Clamp 15-818 O-ring for #75 Series Clamp...
  • Page 59 1011 PLUMBING PARTS LIST (RAVEN 440 + SHARPSHOOTER F/ 15' BOOM) REF# PART# DESCRIPTION QUANTITY 16-825 Stainless Steel Reducer Bushing 1 ® 16-998 Hypro Pump 33-494 Male Elbow 8954-30 Clear hose 18-116 Hose Clamp, HS-24 16-880 Close Nipple 18-390 Pipe Tee 1 10-389 Plug 1 8897-50...
  • Page 60 WIRING 1011 SYSTEM (RAVEN 440 + SHARPSHOOTER F/ 15' BOOM)
  • Page 61 WIRING 1011 SYSTEM (RAVEN 440 + SHARPSHOOTER F/ 15' BOOM) REF# PART# DESCRIPTION QUANTITY 16-140 Power Switch 16-525-01 Rate1/Rate2 Manual Switch 16-873 Adjustment Switch 16-141 Boom Switch 16-697 Master Switch 16-558 Mounting Knob 16-525 Console (only) 20-601 440 Console Mount 30-172 Fiberglass Cover 8803-48...

  • Page 62: 15-737 Strainer

    16-524 MOTORIZED CONTROL VALVE DRAWING 15-737 STRAINER...
  • Page 63 16-524 / 16-995 MOTORIZED CONTROL VALVE PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-870 Valve Cover 16-524-01 #6 Self Tapping Screw " Long 16-875 Motor Assembly 16-957 Woodruff Key 16-524-02 Coupler Shaft 16-897 Seal Tetraseal 16-524-06 Valve Body Assembly 1" 16-956 Butterfly 16-524-04 Isolation Flange Assembly...

  • Page 64: 3-Way Manual Valve

    10-268 3-WAY MANUAL VALVE DRAWING...
  • Page 65 10-268 3-WAY MANUAL VALVE PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-268-07 Boom Lever 10-268-28 Bolt and Washer 10-268-17 Boom Lever Plate 10-268-06 Spring Clip 10-268-05 10-268-21 O-Ring (included with 10-268-19 Seal Kit) 10-268-02 Main Body 10-268-19 Seal Kit 1 per body 10-268-24 O-Ring for Main Body 10-268-27...
  • Page 66 1 5-743 MANIFOLD VALVE DRAWING 15-743 MANIFOLD VALVE PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-552-23 Motor 15-552-24 Retaining Clip 15-552-25 Socket Head Cap Screw, Stainless Steel 15-552-26 Motor Adapter, Polypropylene 15-517-11 Thrust Washer, Teflon 15-552-27 Stem, Stainless Steel 15-552-05 O-ring, Viton 15-517-16 Body, Nylon 15-517-17...

  • Page 67: Turbo Turfjet Tips

    TURBO TURFJET TIPS This is a wide-angle (110°), hollow-cone, drift-reduction nozzle. Replaces conventional flooding nozzles in broadcast applications. FEATURES: • Color-coding makes it easy to match nozzle flow rates for easy identification. • Color-coding is available in sizes TTJ02-VS through TTJ15-VS.
  • Page 68 17-585 18' SMITHCO SUPER BOOM...
  • Page 69 17-585 18' SMITHCO SUPER BOOM REF# PART# DESCRIPTION QUANTITY REF# PART# DESCRIPTION QUANTITY 17-531 Left Boom Arm 18-297 Cap Plug 17-617 Boom Nest 17-578 Boom Nest Post 30-214 KYB Electric/ Hydraulic Actuator (includes * items) 30-184 Ram Mount HN-38-16 Nut,...
  • Page 70 17-585 18' SMITHCO SUPER BOOM...
  • Page 71 17-585 18' SMITHCO SUPER BOOM REF# PART# DESCRIPTION QUANTITY 9026-2 Rubber Duct Hose x 2" 17-540 Tapped Bolt HW-34 Washer, HNCL-34-10 Center Lock Nut, HG-14-28-180 Grease Fitting, - 28 x 180° 17-591 Compression Spring - Inner 17-599 Spring Shim 17-594...
  • Page 72 17-601 15' HD BOOM DRAWING...
  • Page 73 17-601 15' HD BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-541 Boom End Guard 17-551 Left Boom Arm 17-573 Guide Block Set HB-14-20-125 Bolt -20 x 1 HNTL-14-20 Lock Nut - 20 HB-38-16-300 Bolt, - 16 x 3 HNTL-38-16 Lock Nut, - 16 17-617 V-Boom Nest...
  • Page 74 17-601 15' HD BOOM DRAWING...
  • Page 75 17-601 15' HD BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-516-18-100 Bolt, - 18 x 1 HW-516 Washer, HNFL-516-18 Flange Lock Nut, - 18 17-528 Boom Center 25-334 Decal, Serial Tag HBFL-516-18-075 Bolt, - 18 x HNFL-516-18 Flange Lock Nut, - 18 17-552 Right Boom Arm...

  • Page 76: Triple Nozzle Assembly

    TRIPLE NOZZLE ASSEMBLY DRAWING REF# PART# DESCRIPTION QUANTITY 33-506 Body 33-538 Cap - Gray 33-553 Nozzle -Gray (XR11006-VS) 16-800 Viton Gasket 33-537 Cap - Red 33-552 Nozzle - Red (XR11004-VS) 33-554 Nozzle - White (XR11008-VS) 16-802 Strainer Quantity is per nozzle body. For 18' booms multiply quantity by 11. Quantity is per nozzle body.

  • Page 77: Water Fill Meter Kit

    10-370 WATER FILL METER KIT - LITERS 10-365 WATER FILL METER KIT - GALLONS REF # PART # DESCRIPTION QUANTITY 14-524 Filler Outlet 14-514 Water Meter - Gallons 14-527 Water meter - Liters 10-364 Filler Inlet 16-962 Quick Coupler (already on machine) 16-961 Quick Coupler (already on machine)

  • Page 78: Electric Hose Reel

    16-906 ELECTRIC HOSE REEL DRAWING...
  • Page 79 16-906 ELECTRIC HOSE REEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-906-25 Retaining Ring 16-906-22 Axle Assembly HB-38-16-100 Bolt - 16 x 1 HW-38 Washer 16-906-27 Trim, Drum Edge 16-906-21 Drum Center 13-750 Solenoid HB-14-20-075 Bolt - 20 x HWL-14 Lockwasher HN-14-20 - 20 33-251...

  • Page 80: Hose Reel

    16-129 MANUAL HOSE REEL DRAWING 16-129 MANUAL HOSE REEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-129-11 Disc 17 16-906-25 Retaining Ring 16-906-22 Axle Assembly HB-38-16-100 Bolt - 16 x 1 HW-38 Washer 16-906-27 Trim, Drum Edge 16-906-21 Drum Center 16-906-20 Disc 17 , Crank Side HWL-516...

  • Page 81: Hose Reel Mount (For Hd Super Booms)

    10-422 HOSE REEL MOUNT HOSE REEL MOUNT PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-516-18-150 Bolt, - 18 x 1 HNTL-516-18 Lock Nut, - 18 10-423 Hose Reel Mount 10-559 Support 18-249 Barb Fitting 16-295 Hose Fitting HB-38-16-350 Bolt, - 16 x 3 HNTL-38-16 Lock Nut, - 16 x 3...
  • Page 82 1002D & 1008D HOSE REEL PLUMBING DRAWING 1011D HOSE REEL PLUMBING DRAWING...

  • Page 83: Hose Reel Plumbing

    1010D (MANUAL) HOSE REEL PLUMBING DRAWING REF# PART# DESCRIPTION QUANTITY 15-776 15-740 50 Series Clamp 15-738 Ball Valve 15-749 Hose Barb INSTALLATION INSTRUCTIONS 1. Disconnect the ball valve from the bottom of the filter assembly. Install tee fitting (15-776) between the ball valve and the elbow.

  • Page 84: Electric Hose Reel Wiring

    ELECTRIC HOSE REEL WIRING DIAGRAM REF# PART# DESCRIPTION QUANTITY 8843-132 Flexguard 8919-144 10GA Red Wire 144" 8901 Slide-On Connector 16-979 Wire, Switch to Solenoid Hot Terminal 33-251 Push Button Switch 16-978 Wire, Switch to Solenoid Start Terminal 12-015 Solenoid SOLENOID TERMINALS HN -516-24 - 24 Hex Nut HN -10-32...

  • Page 85: Hose Reel Adjustments

    HOSE REEL ADJUSTMENTS OPERATIONAL CHECK: 1. Pull hose off drum at least one full revolution. A clicking noise should be heard from locking mechanism. 2. Let the hose retract. 3. Pull the hose off until the first click is heard. Drum should lock when the hose tension is removed. 4.
  • Page 86 10-378 FOAM MARKER FOR 1000 DRAWING WIRING DRAWING...
  • Page 87 10-378 FOAM MARKER FOR 1000 PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-14-20-075 Hex Bolt, -20 x HNFL-14-20 Flange Lock Nut, 10-413 Foamer Brace HB-12-13-150 Flange Bolt, -18 x 1 HBFL-516-18-075 Flange Bolt, -18 x 10-409 Mount Plate 14-291-04 Tank Bracket 14-284-02 Cap Assembly Blue Tube...
  • Page 88 10-378 FOAM MARKER DRAWING...
  • Page 89 10-378 FOAM MARKER PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-14-20-075 Hex Bolt, -20 x HNFL-14-20 Flange Lock Nut, 10-413 Foamer Brace HB-12-13-150 Flange Bolt, -13 x 1 HBFL-516-18-075 Flange Bolt, -18 x 10-409 Mount Plate 14-291-04 Tank Bracket 14-284-02 Cap Assembly Blue Tube Clear Tube 14-291-03...
  • Page 90 FOAMER NOZZLE MOUNT DRAWING...

  • Page 91: Foam Nozzle

    10-378 FOAM MARKER PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-987 Foam Nozzle Mounting Kit 1 per boom 15-507 Foamer Tubing Clear Tubing 15-511 Foam Nozzle Blue Tubing 15-510-01 Nozzle Mounting Rod Boom 16-795 Square Clamp 1. Slide hose clamp onto drop tube of foam nozzle and attach restrictor bell. 2.
  • Page 92 FOAM MARKER DRAWING REF# PART# DESCRIPTION QUANTITY 15-507 Foamer Tubing 14-291-02 Tank 14-291-01 Black Cover 14-536 Compressor Complete 14-284-02 Cap Assembly 14-291-04 Tank Bracket 14-291-05 Double Switch Box 15-511 Foam Nozzle 15-510-01 Nozzle Mounting Rod 16-987 Foam Nozzle Mounting Kit 14-536 Compressor Subassembly...
  • Page 93 15-511 FOAM NOZZLE SUB ASSEMBLY DRAWING REF# PART# DESCRIPTION QUANTITY 15-511-01 Foam Nozzle Inlet Body 15-511-02 Foam Sponge 15-511-10 Plastic Screen Hose Clamp Drop Tube 15-511-08 Long Foam Sponge 15-511-09 Stainless Steel Screen Hose Clamp 14-284-09 Foam Nozzle Reducer 15-510-01 Nozzle Mounting Rods 15-511-07 Foam Nozzle Sub Assembly...

  • Page 94: Fresh Water Wash Tank

    30-006 FRESH WATER WASH TANK DRAWING REF# PART# DESCRIPTION QUANTITY 10-234 Wash Tank 16-158 Close Nipple 16-151 Elbow 16-960 Spigot HB-516-18-075 Bolt - 18 x HWL-516 Lockwasher HW-516 Washer 1.Fresh Water Wash Tank mounts on the rear of all the machines. 2.
  • Page 95 10-417 CHEMICAL CLEANLOAD OPERATING INSTRUCTIONS ® START-UP 1. All Cleanload valves must be closed prior to starting: inlet ball valve, knife valve and hopper rinse ball valve. 2. Open lid to check for foreign objects which may hinder performance or contaminate the system. 3.

  • Page 96: Chemical Cleanload Eductor

    10-417 CHEMICAL CLEANLOAD ® Symptom Corrective Action Check pump pressure and flow. Cleanload Eductor performance is based on flow and pressure to the system. Note requirements for high eduction rates. Low eduction rate Increase outlet hose size back to tank. Disassemble rotary portion of nozzle from lower valve assembly and back Plugged or clogged bottle rinse nozzle flush until nozzle ports are clear of debris.
  • Page 97 10-417 CHEMICAL CLEANLOAD PART LIST ® REF# PART # DESCRIPTION QUANTITY 15-816 Mount Bracket HBFL-516-18-075 Flange Bolt -18 x HNFL-516-18 Flange Lock Nut 15-620 Cleanload Eductor 18-116 Hose Clamps 16-156 90° Hose Barb 18-391 Reducer Coupling 16-972 Elbow 8897-80 Hose to Tee by Valve 8897-35 Hose to fitting on Back of Tank 16-159...
  • Page 98 15-620 CHEMICAL CLEANLOAD DRAWING ®...
  • Page 99 15-620 CHEMICAL CLEANLOAD PARTS LIST ® REF# PART# DESCRIPTION QUANTITY 15-620-04 Cleanload Eductor Plug, ” 15-620-14 Ball Valve, 1 Single Union 15-620-13 Handle, Cleanload 15-620-12 Ball Valve 15-620-15 Gasket: 2” BSP 15-620-16 Locking Ring, 2” 15-620-21 Tank 5.8 Gallon 15-620-17 Gasket: 2”, Tapered 15-620-18 Drain Head, 2”...
  • Page 100 15-835 TANK RINSING DEVICE REF# PART# DESCRIPTION QUANTITY 16-961 1" Adapter 16-962 1" Coupler 16-864 1" FTP Elbow 16-158 Close Nipple 16-150 Double Thread Fitting 16-172 4" Nipple 15-834 Tank Rinsing Nozzle 16-163 Reducer Bushing Drill 1-3/4" hole 5" from outside edge of cover. Install Tank Rinsing kit as shown, with the Double Thread Fitting (Ref 5) going into the cover.

  • Page 101: Decal List

    DECAL LIST This is a list of decals located on the Spray Star 1000. Part number, description and location will help in reorder- ing a decals. 10-367 Decal, Spray Star 1000 Right and Left Tank Sides 25-356 Decal, Tire Pressure 20psi...

  • Page 102: Quick Reference Replacement Parts

    QUICK REFERENCE REPLACEMENT PARTS REPLACEMENT FILTERS 23-031 Hydraulic Oil Filter Element 25 Micron 10-575-04 Engine Oil Filter Briggs# 492932 10-575-02 Air Filter Briggs# 692519 10-575-03 Air Filter Pre-Cleaner Briggs# 692520 50-403 In-Line Fuel Filter REPLACEMENT BELTS 42-359 Belt (engine to hydrostat pump) 15-704 Belt (engine to Hypro®...
  • Page 103 30 days from discovery of the condition. If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at:...
  • Page 104 This warranty does not apply to normal “wear and tear” items. Normal “Wear and Tear” includes, but is not lim- ited to, damage to seats due to wear or abrasion, worn painted surfaces, scratched decals or windows, etc. Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim.

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