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Smithco Spray Star 1000 Parts & Service Manual

Smithco spray star 1000 prime mover
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PARTS & SERVICE
MANUAL
Spray Star
Model 1000
PRIME MOVER
Starting Serial #100100
November, 1998
SMITHCO PRODUCT SUPPORT
1-800-891-9435
Hwy SS and Poplar Avenue, Cameron WI 54822
E-mail: productsupport@smithco.com

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  • Page 1 PARTS & SERVICE MANUAL Spray Star Model 1000 PRIME MOVER Starting Serial #100100 November, 1998 SMITHCO PRODUCT SUPPORT 1-800-891-9435 Hwy SS and Poplar Avenue, Cameron WI 54822 E-mail: productsupport@smithco.com...

  • Page 2: Table Of Contents

    CONTENTS Introduction .......... 1-3 Accessories ........38-87 Safe Practices ..............2 1006 Plumbing (TeeJet 834) ........38-41 Specification ..............3 1004 Plumbing (Manual) .......... 42-43 Optional Equipment ............3 1006 Controls (TeeJet 834) ........44-45 16-968 Strainer ............44-45 Service ..........4-9 15-552 Manifold Ball Valve ........

  • Page 3: Introduction

    Serial Number and Model Number. Both numbers are needed when ordering parts. The serial number plate on the Spray Star 1000 is located on the right main frame, in front of the oil tank. Refer to engine manual for placement of engine serial number.

  • Page 4: Safe Practices

    SAFE PRACTICES 1. It is your responsibility to read this manual and all publications associated with this machine. 2. Never allow anyone to operate or service the machine or its optional equipment without proper training and instructions. Never allow minors to operate any equipment. 3.

  • Page 5: Specification

    SPECIFICATIONS WEIGHTS AND DIMENSIONS Length 112" (285 cm) Width 70" (178 cm) Width With Boom Open 15' (4.57 m) Height 48" (122 cm) Wheel Base 53" (135 cm) Weight Empty 1283 lbs (582 kg) Weight Full 2200 lbs (998 kg) SOUND LEVEL (DBA) At ear level 88 dba...

  • Page 6: Service

    9. Check park brake adjustments. Adjust as required. 10. Check anti-vibration mounts on engine frame. LUBRICATION Use No. 2 General purpose lithium base grease and lubricate every 100 hours. The Spray Star 1000 has 9 grease fittings. A. One on the rod end of hydraulic cylinder.
  • Page 7 MAINTENANCE AIR CLEANER 1. Loosen cover retaining knob and remove cover. 2. Remove pre-cleaner from paper element. 3. Check paper element. Replace element as necessary. 4. Wash pre-cleaner in warm water with detergent. Rinse pre-cleaner thoroughly until all traces of detergent are eliminated.
  • Page 8 MAINTENANCE TIRE PRESSURE Caution must be used when inflating a low tire to recommended pressure. Over inflating can cause tires to ex- plode. Front tires should be 20 psi (1.4bar) and rear tires should be 22 psi (1.5bar). Improper inflation will reduce tire life considerably.

  • Page 9: Service Chart

    SERVICE CHART KOHLER COMMAND 25HP Before servicing or making adjustments to the machine, stop engine, set park break, block wheels and remove key from ignition. Follow all procedures and ONLY use parts prescribed by the manufacturer. Read the engine manual before maintenance. ¤...

  • Page 10: End User's Service Chart

    END USER'S SERVICE CHART Engine Oil w/ Filter Engine Oil Filter Engine for Leaks and Loose Parts Air Cleaner (Paper Element) Pre-Cleaner (Every 25 hours) Spark Plugs Idle Speed Cooling System Belts and Hoses Tire Pressure Visual Inspection of Tires Fuel Level Fuel Filter Hydraulic Oil...

  • Page 11: Adjustments

    ADJUSTMENTS WHEEL CREEP "Creep" is when the engine is running and hydrostatic transmission is in neutral, but due to inadequate align- ment, wheels still move. Do the following procedure to stop this motion. 1. Lift up and support machine so rear wheels are off the ground and can turn freely. 2.

  • Page 12: Wiring Diagram

    WIRING DIAGRAM Color Code Chart Blue Brown Yellow Green Orange Black Purple White Use dielectric grease on all electrical connections.
  • Page 13 WIRING PARTS LIST REF# PART# DESCRIPTION QUANTITY 1† 10-202 Speedometer 8859 Ring Terminal 8962 Heat Shrink 8935 Buss Bar (-) 13-288 Ignition Switch (Kohler 25 099 04) 76-310 Key Set 34-146 Panel Mounted Circuit Breaker 34-145 Circuit Breaker Boot 8935 Buss Bar(+) 6§...

  • Page 14: Hydraulic Diagram

    HYDRAULIC DIAGRAM...

  • Page 15: Parts

    HYDRAULIC DIAGRAM PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-143 Hydraulic Hose 10-135 Hydraulic Cylinder 10-141 Hydraulic Hose 34-103 Orbitrol Motor 10-144 Hydraulic Hose 10-142 Hydraulic Hose 18-190 34-105 Oil Cooler 10-145 Hydraulic Hose 10-116 Wheel Motor 10-123 Hydraulic Hose 8832-12 Hose 18-222 Hose Clamp...
  • Page 16 BODY & FRAME DRAWING...
  • Page 17 BODY & FRAME PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-111 110 Gallon Poly Tank 10-193 Horizontal Boom Support 10-191 Tank Starp 14-269 Seat HB-516-18-125 Bolt - 18 x 1 HW-516 Washer HWL-516 Lock Washer HN-516-18 - 18 10-120 Park Brake Handle 48-135 Oil Tank 23-095...

  • Page 18: Nose Cone

    NOSE CONE DRAWING...
  • Page 19 NOSE CONE PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-030 Steering Wheel with Cap 15-031 Steering Wheel Cap (Replacement Only) 76-294 90° Black Boot 76-293 Tilt Steering Mechanism HB-516-18-150 Bolt - 18 x 1 HNTL-516-18 Lock Nut - 18 HWK-316-075 Woodruff Key 13-288 Key Switch (with hardware Kohler 25 099 04)
  • Page 20 FRONT AXLE DRAWING...

  • Page 21: Front Axle

    FRONT AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY 80-167 Dust Cap HNAR-100-14 Slotted Jam Nut 1 - 14 11-043 Bearing 80-019 (includes Ref# 1,3,6,38 & 39) 10-186 Hub with Sprocket HSSHS-516-18-038 Socket Head Set Screw -18 x 11-041 Oil Seal 11-042 Spacer 10-152...

  • Page 22: Fuel Tank

    FUEL TANK DRAWING OIL TANK & OIL FILTER DRAWING...
  • Page 23 FUEL TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-231 Gas Tank Neck 10-115 Gas Tank 15-039 Fuel Valve 18-003 Hose Clamp 8800-28 Fuel Hose HB-14-20-075 Bolt - 20 x HW-14 Washer HWL-14 Lock Washer 10-127 Tank Mount 10-220 Gas Cap with Gauge OIL TANK &...

  • Page 24: Foot Pedal Linkage

    FOOT PEDAL LINKAGE DRAWING...
  • Page 25 FOOT PEDAL LINKAGE PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-201 Seat Panel 25-348 Decal, Control Panel 42-116 Rubber Insert 48-066 Pedal Pad 10-163 Forward Foot Pedal HMB-12-14 Machine Bushing x 14GA HP-18-075 Cotter Pin 76-296 Pedal Mount 18-234 Bushing HG-14-28-180 Grease Fitting - 28 x 180°...
  • Page 26 FOOT PEDAL LINKAGE DRAWING...
  • Page 27 FOOT PEDAL LINKAGE PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-150 Battery Hold Down HN-14-20 - 20 10-195 Hood Rod HW-516 Washer HP-18-100 Cotter Pin 10-192 Seat Hinge HST-14-20-075 Truss Head Machine Screw - 20 x HW-14 Washer HWL-14 Lock Washer HN-14-20 - 20 10-211...

  • Page 28: Engine,Pumps, And Exhaust

    ENGINE, PUMPS AND EXHAUST DRAWING...
  • Page 29 ENGINE, PUMPS AND EXHAUST PARTS LIST REF# PART# DESCRIPTION QUANTITY 23-126 O-Ring Plug 18-188 45° Elbow 10-117 Hydrostat Pump HSSH-12-13-175 Socket Screw - 13 x 1 18-220 Muffler Clamp 10-118-01 Muffler (Kohler 24 786 11) 10-229 Heat Shield 34-163 Cable Bracket HKSQ-14-100 Machine Key 10-212...

  • Page 30: Park Brake And Rear Axle

    PARK BRAKE AND REAR AXLE DRAWING...
  • Page 31 PARK BRAKE AND REAR AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY 60-268 Lug Bolt - 20 x 1 76-239 8" Brake Disk (5 hole) 18-265 45° Elbow 76-240 Left Caliper (CCW) 10-124 Rear Axle HB-12-13-800 Bolt - 13 x 8 Cam Side Pad 76-241 Right Caliper...
  • Page 32 TANK DRAWING TURBO-QUAD AGITAOR DRAWING...

  • Page 33: Turbo-Quad Agitator

    TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-437 Latch HSM-8-32-100 Machine Screw #8 - 32 x 1 HWL-8 Lock Washer #8 HN-8-32 Nut #8 - 32 10-193 Horizontal Boom Support 10-191 Tank Strap HB-38-16-400 Bolt - 16 x 4 HB-38-16-100 Bolt - 16 x 1 HNTL-38-16...
  • Page 34 34-103 ORBITROL DRAWING...
  • Page 35 34-103 ORBITROL PARTS LIST REF # PART # DESCRIPTION QUANTITY O-Ring Seal Quad Seal 15-301-14 Bearing Kit Bearing Race Bearing Spool 15-301-13 External Retaining Ring 15-301-15 Spring Centering Kit (Includes Ref# 9) Spring Spacer Centering Spring Spring Retaining Ring 15-301-08 Sleeve Retainer 15-301-11...
  • Page 36 10-117 HYDRAULIC PUMP DRAWING...
  • Page 37 10-117 HYDRAULIC PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY 42-003-01 O-Ring 14-130 Ring 13-110-01 By-Pass Valve 14-115 Valve Plate 42-003-16 Cylinder Block Kit 42-003-02 Pump Shaft 42-003-03 Plug 13-110-05 Pipe Plug 14-069 Needle Bearing 42-003-04 Lip Seal 42-003-05 Washer 14-220 Truncated Shaft (long 2 holes) 14-105...
  • Page 38 16-966 HYPRO PUMP DRAWING ®...
  • Page 39 16-966 HYPRO PUMP PARTS LIST ® REF# PART# DESCRIPTION QUANTITY 16-966-01 Drain Plug 16-966-02 Pump Casing 16-966-03 Impeller Nut 16-966-04 Impeller 0-Ring Mechanical Seal (Silicon Carbide) 16-966-05 Seal Retainer *16-966-06 Slinger Ring 16-966-07 Mounting Flange 16-966-08 Name Plate 16-966-09 Bolt 16-966-10 Ball Bearing 16-966-11...
  • Page 40 1006 (834) PLUMBING DRAWING...

  • Page 41: Strainer

    1006 (834)PLUMBING PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-164 Elbow 1" MPT x 1" HB 16-183 Tee, FPT 1 x 1 x 1 HSD-14-100 Drill Screw 10-226 Valve Mount 18-222 Hose Clamp 18-040 Hose Clamp 16-168 Elbow 1 MPT x 1HB 15-569 Pressure Transducer 16-288...
  • Page 42 1006 (834)PLUMBING DRAWING...
  • Page 43 1006 (834)PLUMBING PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-180 Quick Coupler, 1 Male 16-153 Elbow MPT x 42† 16-150 Double Threaded Fitting 43† 16-194 Anti-Vortex Fitting 1 16-156 Elbow 1 MPT x 1 16-181 Quick Coupler, 1 Female 8896-65 Discharge Hose 1" 18-222 Hose Clamp 8889-27...
  • Page 44 1004 MANUAL PLUMBING DRAWING...
  • Page 45 1004 MANUAL PLUMBING PARTS LIST REF# PART# DESCRIPTION QUANTITY 8887-40 Orange PVC Hose "(to right and left boom) 18-040 Hose Clamp 16-151 Elbow FPT 16-172 Nylon Nipple 16-157 Tee FPT 16-153 Elbow MPT x 8887-35 Orange PVC Hose "(to center boom) 18-040 Hose Clamp HLC-100...
  • Page 46 CONTROL 1006 (834) SYSTEM DRAWING 16-968 STRAINER DRAWING...
  • Page 47 CONTROLS 1006 (834) SYSTEM PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-233 834 Console (only) 10-232 Speed Sensor 10-152 Left Spindle 15-569 Pressure Transducer 15-531 Pressure Regulating Valve 15-552 Manifold Ball Valve 15-527 Power Cord 33-271 Fuse Block 33-508 Auto Blade Type Fuse 15 AMP 10-227 834 Sprayer Control Kit 16-968 STRAINER PARTS LIST...
  • Page 48 15-552 MANIFOLD BALL VALVE (3 UNIT) DRAWING...
  • Page 49 15-552 MANIFOLD BALL VALVE (3 UNIT) PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-531-06 Polypropylene Cover 15-552-12 Stailess Steel Phillips/Square Pan Head Screw 15-552-06 Motor Sub Assembly 15-517-04 Stainless Steel Self Cinching Stud 15-552-03 Cell Sponge Rubber Gasket 15-517-06 Neoprene Motor Mount 15-517-07 Nylon Mounting Plate 15-552-02...
  • Page 50 15-531 CONTROL VALVE DRAWING...
  • Page 51 15-531 CONTROL VALVE PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-517-10 Stainless Steel Slotted Hex Washer Screw 15-517-09 Polypropylene Grommet Retainer 15-517-08 EPDM Rubber Grommet 15-517-04 Stainless Steel Self Cinching Stud 15-517-05 Cell Sponge Rubber Gasket 15-517-06 Neoprene Motor Mount 15-517-07 Nylon Mounting Plate 15-517-11 Teflon Thrust Washer...
  • Page 52 10-160 STAINLESS STEEL BOOM DRAWING...
  • Page 53 10-160 STAINLESS STEEL BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-926 Stainless Steel Cap 13-498 U-Bolt Kit 1 15-562 Right and Left Boom Tube 15-565 Left Brush Guard 15-564 Right Brush Guard 10-205 Boom Carrier (part of the truck) HBS-38-16-550 Stainless Steel Bolt - 16 x 5 HNTL-38-16...
  • Page 54 10-160 STAINLESS STEEL BOOM DRAWING (CONTINUED)

  • Page 55: Stainless Steel Boom

    10-160 STAINLESS STEEL BOOM PARTS LIST (CONTINUED) REF# PART# DESCRIPTION QUANTITY 15-014 Shift Knob HB-38-16-175 Bolt - 16 x 1 HN-38-16 - 16 15-561 Boom Lift HBS-12-13-550 Stainless Steel Bolt - 13 x 5 HNTL-12-13 Lock Nut - 13 33-307 Left Cam Stop (must also order 33-306) 18-268...

  • Page 56: Nozzle Assembly

    NOZZLE ASSEMBLY DRAWING...
  • Page 57 NOZZLE ASSEMBLY PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-920-01 Screw 16-920-02 Upper Clamp 16-920-03 O-Ring 16-920-04 Body with Lower Clamp 16-920-05 Diaphragm Teflon (Optional) 16-920-06 Diaphragm EPDM Rubber (Standard) 16-920-07 Diaphragm Viton (Optional) 16-798 Chemsaver End Cap 16-800 Gasket Viton 16-921 16-805 Raindrop Tip...

  • Page 58: Ra Raindrop ® Tips

    RA RAINDROP TIPS ® This is a wide-angle (120°), hollow-cone, drift-reduction nozzle. Replaces conventional flooding nozzles in broad- cast applications. FEATURES: • Color-coding makes it easy to match nozzle flow rates for easy identification. • Color-coding is available in sizes RA2 - RA15.

  • Page 59: Xr Teejet Tips

    XR TEEJET TIPS This is an extended range flat spray tip. It is excellent for Contact Pesticides and Growth Regulators and good for Systemic Pesticides. Contact Pesticides and Growth Regulators - At medium pressures (20-30 psi) provides medium size droplets for good surface coverage and less drift.

  • Page 60: Electric Lift Kit

    10-103 ELECTRIC LIFT KIT DRAWING 10-103 ELECTRIC LIFT WIRING...

  • Page 61: Electric Lift Kit

    10-103 ELECTRIC LIFT KIT PARTS LIST REF# PART# DESCRIPTION QUANTITY HCPS-12-225 Stainless Steel Clevis Pin HPS-18-100 Stainless Steel Cotter Pin 33-295 Pivot Brakcet 16-919 Black Boot 22-069 Nylon Tie 8" 18-123 Hose Clamp 11-158 Linear actuator 11-158-01 Seal Kit 1 per 33-331 Left Actuator Bracket 33-330...
  • Page 62 10-104 HYRAULIC LIFT KIT DRAWING 13-261 HYDRAULIC VALVE DRAWING...

  • Page 63: Hydraulic Lift Kit

    10-104 HYDRAULIC LIFT KIT PARTS LIST REF# PART# DESCRIPTION QUANTITY 18-168 Elbow Straight Thread 10-187 Hydraulic Cylinder 14-273 Seal Kit 1 per 33-331 Left Actuator Bracket 33-330 Right Actuator Bracket HCPS-12-225 Stainless Steel Clevis Pin HPS-18-100 Stainless Steel Cotter Pin 33-329 Center Mount HSSQ-38-16-150...
  • Page 64 10-104 HYDRAULIC DRAWING...

  • Page 65: Hydraulic Lift Kit

    10-104 HYDRAULIC DRAWING PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-187 Hydraulic Cylinder 14-273 Seal Kit 1 per 10-230 Hydraulic Hose 108" 10-146 Hose 28" 34-103 Orbitrol 13-261 Valve 13-262 Handle (set of 2) 10-143 Hydraulic Hose 18-190 34-105 Oil Cooler 10-144 Hydraulic Hose 10-104...
  • Page 66 16-906 ELECTRIC HOSE REEL DRAWING...
  • Page 67 16-906 ELECTRIC HOSE REEL PARTS LIST REF# PART# DESCRIPTION QUANTITY HNCL-516-18 Lock Nut - 18 16-906-12 Chain Assembly 16-906-11 Sprocket HB-516-18-075 Bolt - 18 x 16-906-13 Spacer 16-906-03 Disc Assembly HB-516-18-125 Bolt - 18 x 1 Pop Rivet 16-906-04 Drum Center 16-906-05 Axle Assembly HRP-25-200...
  • Page 68 16-129 HOSE REEL DRAWING...
  • Page 69 16-129 HOSE REEL PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-516-18-075 Bolt - 18 x HWL-516 Lockwasher 16-129-01 Disc Assembly 16-906-04 Drum center Pop Rivet 16-906-05 Axle Assembly 16-906-02 Disc Assembly HRP-25-200 Roll Pin HB-38-16-100 Bolt - 16 x 1 16-129-04 Hand Crank 16-906-07 Mounting Pillow Block...
  • Page 70 10-107 HOSE REEL MOUNT DRAWING...

  • Page 71: Electric Hose Reel

    HOSE REEL MOUNT PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-38-16-375 Bolt - 16 x 3 HNTL-38-16 Lock Nut - 16 10-205 Boom Carrier 10-221 Hose Reel Mount 16-906 Electric Hose Reel 16-129 Manual Hose Reel 18-249 Brass Fitting MPT x HB-516-18-150 Bolt - 18 x 1...
  • Page 72 1006 HOSE REEL PLUMBING DRAWING 1004 HOSE REEL PLUMBING DRAWING...

  • Page 73: Hose Reel Plumbing

    HOSE REEL PLUMBING PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-552 Manifold Ball Valve 16-851 Close Nipple 1" (1006 only) 16-154 Fitting MPT x 16-859 Ball Valve Brass 16-158 Close Nipple " 16-163 Reducer Bushing 1 x (1006 only) 16-183 Tee FPT 1 x 1 x 1 (1006 only) 15-531 Pressure Regulating Valve...

  • Page 74: Electric Hose Reel Wiring

    ELECTRIC HOSE REEL WIRING DIAGRAM HOSE REEL ADJUSTMENTS OPERATIONAL CHECK: 1. Pull hose off drum at least on full revolution. A clicking noise should be heard from locking mechanism. 2. Let the hose retract. 3. Pull the hose off until the first click is heard. Drum should lock when the hose tension is removed. 4.

  • Page 75: Electric Hose Reel Wiring

    ELECTRIC HOSE REEL WIRING PARTS LIST REF# PART# DESCRIPTION QUANTITY 8879-132 Flexguard 8919-144 10GA Red Wire 144" 8928 Wire Terminal Yellow 8901 Slide-On Yellow Connector 8850-4 14GA Red Wire 4" 8859 Wire Terminal Blue 33-251 Push Button Switch 8850-4 14GA Red Wire 4" 8859 Wire Terminal Blue 8857...
  • Page 76 10-105 FOAM MARKER MOUNTING DRAWING...

  • Page 77: Foam Marker

    10-105 FOAM MARKER PARTS LIST REF# PART# DESCRIPTION QUANTITY Control Box Bracket HB-14-20-225 Bolt - 20 x 2 HNTL-14-20 Lock Nut - 20 10-198 Foamer Tank Bracket 16-939 Tank Strap HB-516-18-200 Bolt - 18 x 2 HNTL-516-18 Lock Nut - 18 HB-38-16-125 Bolt - 16 x 1...
  • Page 78 10-105 FOAM MARKER INSTALLATION A. 15-504 Compressor Sub-Assembly B. 15-506 Switch Box C. 21-464 Foamer Tank D. 16-939 Tank Strap E. Blue Tube F. Clear Tube G. 10-222 Extension Wire CONNECTING THE CAP ASSEMBLY Connect the blue tube to the tank cap connector which is also connected to the large blue tube which hangs below the cap.

  • Page 79: Compressor

    10-105 FOAM MARKER INSTALLATION FOAMER NOZZLE ASSEMBLY Slide hose clamp onto drop tube and attach restrictor bell. FOAMER NOZZLE MOUNTING Place splined end of rod (Z) into top of foam nozzle assembly. Slide one locking collar (U) onto rod. Slide rod into mounting bracket (V) on boom.
  • Page 80 15-504 COMPRESSOR SUB ASSEMBLY DRAWING...

  • Page 81: Motor

    15-504 COMPRESSOR SUB ASSEMBLY PARTS LIST REF# PART# DESCRIPTION QUANTITY Tubing Cover Seal 15-504-01 Compressor Cover Cover Screw 15-504-03 Air Filter 5† 15-504-07 Needle Valve Sub Assembly 6† Tubing Connectors Gasket Manifold Cover Gasket Mounting Plate Front Foam Pad Washer Washer Bolt Threaded Rod...
  • Page 82 15-505 MOTOR SUB ASSEMBLY DRAWING...
  • Page 83 15-505 MOTOR SUB ASSEMBLY PARTS LIST REF# PART# DESCRIPTION QUANTITY 1† Manifold Screw Exhaust Manifold Exhaust Reed Valve 4*† Washer Exhaust Valve Screw 15-505-01 Exhaust Manifold Gasket Head Bolt L-Tubing Connector 10*† Intake Valve Screw 11*† Split Lockwasher 12*† Intake Reed Valve 13†...

  • Page 84: Foam Nozzle

    FOAM NOZZLE SUB ASSEMBLY DRAWING Cut Here To Shorten Nozzle...

  • Page 85: Foam Nozzle

    FOAM NOZZLE SUB ASSEMBLY PARTS LIST REF# PART# DESCRIPTION QUANTITY 1*† 2*† Screw 3*† Foam Nozzle Inlet Body 15-510-01 Nozzle Mounting Rods 4*† 15-511-02 Foam Sponge 5*† 15-511-03 Stainless Steel Screen 6*† 15-511-04 Stainless Steel Snap Ring 18-123 Hose Clamp Drop Tube 15-511-05 Restrictor Bell...

  • Page 86: Speedometer Kit

    10-108 SPEEDOMETER KIT DRAWING SPEEDOMETER LOCATION Place Speedometer Here...

  • Page 87: Speedometer Kit

    10-108 SPEEDOMETER KIT PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-202 Speedometer 8854 Fork Terminal 8962 Heat Shrink 8935 Buss Bar(-) 8935 Buss Bar(+) Speedometer to Buss Bar(+) (Part of console wire harness 10-224) 10-183 Speedometer Ground Wire 10-152 Left Spindle 16-883 Magnetic Sensor 10-209...
  • Page 88 10-106 CLEAR WATER TANK DRAWING...
  • Page 89 10-106 CLEAR WATER TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-516-18-075 Bolt - 18 x HWL-516 Lock Washer HW-516 Washer 10-216 Clear Water Tank Bracket HB-38-16-150 Bolt -16 x 1 HNTL-38-16 Lock Nut 10-234 3 Gallon Rectangular Tank 16-158 Close Nipple 16-960 Spigot 16-151...
  • Page 90 NOTES...

  • Page 91: Decal List

    DECAL LIST This is a list of decals located on the Spray Star 1000. Part number, description and location will help in reorder- ing a decals. 25-344 Decal, 3" Star Front Nose Cone 75-699 Decal, Smithco Front Nose Cone 25-347...

  • Page 92: Quick Reference Replacement Parts

    QUICK REFERENCE REPLACEMENT PARTS REPLACEMENT FILTERS 23-031 Hydraulic Oil Filter 78-090 Oil Filter Kohler # 12 050 01 76-311 Air Filter Element Kohler # 24 083 03 76-312 Pre-Cleaner Kohler # 24-083-05 13-288 Key Switch REPLACEMENT BELTS 10-179 Belt SEAL KITS 34-103 Orbitor 15-315-01...

  • Page 93: Limited Warranty

    Batteries. Wheels and tires. A copy of the warranty for the above items is furnished if necessary with each SMITHCO product. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitations of incidental or consequential damages, so the above limitations or exclusions may not apply to you.
  • Page 94 Part #60-15 120498...

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