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Smithco Spray Star 1000 Parts & Service

10-100-d w/ teejet system
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Parts & Service
Spray Star 1000
10-100-D w/ TeeJet System
SN: 100621
December 2017
Product Support:
Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435
productsupport@smithco.com

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Summary of Contents for Smithco Spray Star 1000

  • Page 1 Parts & Service Spray Star 1000 10-100-D w/ TeeJet System SN: 100621 December 2017 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 productsupport@smithco.com...

  • Page 2: Table Of Contents

    CONTENTS Accessories ........Introduction ............1-3 44-106 Safe Practices ............2 1010 Plumbing (Manual Valve) ........44-45 Specification .............3 1002 Plumbing (TeeJet 744) ........46-47 ® 1008 Plumbing (TeeJet Radion 8140) ....... 48-49 ® Optional Equipment ..........3 1002 Controls (TeeJet 744) ..........50 ® Service ..............4-9 1008 Controls (TeeJet Radion 8140) ......

  • Page 3: Introduction

    All Smithco machines have a Serial Number and Model Number. Both numbers are needed when ordering parts. The serial number plate on the Spray Star 1000 is located on the right main frame, in front of the oil tank. Refer to engine manual for placement of engine serial number. Refer to engine manual for placement of engine serial number.

  • Page 4: Safe Practices

    16. Keep the area of operation clear of all bystanders. 17. Never carry passengers. 18. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase. Smithco 19. Use parts and materials supplied by only. Do not modify any function or part.

  • Page 5: Specification

    SPECIFICATIONS SPRAY STAR 1000 WEIGHTS AND DIMENSIONS Length 112" (285 cm) Width 70" (178 cm) Height With 18' Boom 110" (240 cm) Height 48" (122 cm) Wheel Base 53" (135 cm) Weight Empty 1480lbs (675 kg) Weight Full 2248 lbs (1025 kg)

  • Page 6: Maintenance

    Use all procedures and parts prescribed by the manufacturer's. Read the en- gine manual before operation. LUBRICATION Use No. 2 General purpose lithium base grease and lubricate every 100 hours. The Spray Star 1000 has 10 grease fittings. A. One on the rod end of hydraulic cylinder.
  • Page 7 MAINTENANCE ENGINE OIL Change and add oil according to chart below. Do not overfill. Engine oil capacity is 2 quarts. We recommend high-quality detergent oils classified for service SF, SG, SH, SJ or higher. Do not use special additives. Out- door temperatures determine the proper oil viscosity for the engine.

  • Page 8: Storage

    MAINTENANCE BATTERY Batteries normally produce explosive gases which can cause personal injury. Do not allow flames, sparks or any ignited object to come near the battery. When charging or working near battery, always shield your eyes and always provide proper ventilation. Battery cable should be disconnected before using “Fast Charge”.

  • Page 9: Service Chart

    SERVICE CHART Before servicing or making adjustments to the machine, stop engine, set park break, block wheels and remove key from ignition. Follow all procedures and ONLY use parts prescribed by the manufacturer. Read the engine manual before maintenance. Maintenance Service Interval Maintenance Procedure After the first 8 operating hours Torque the wheel lug nuts.

  • Page 10: End User's Service Chart

    END USER'S SERVICE CHART Duplicate this page for routine use Maintenance Check Item For the week of: Tues. Wed. Thurs. Fri. Sat. Sun. Check the Safety Seat Switch Check Steering Operation Check the fuel level Check the engine oil level. Clean the air filter Clean the engine cooling fins.

  • Page 11: Adjustments

    ADJUSTMENTS WHEEL CREEP "Creep" is when the engine is running and hydro- static transmission is in neutral, but due to inade- quate alignment, wheels still move. Do the follow- ing procedure to stop this motion. 1. Lift up and support machine so rear wheels are off the ground and can turn freely.

  • Page 12: Wiring Diagram

    WIRING DIAGRAM...
  • Page 13 WIRING PARTS LIST REF# PART# DESCRIPTION QUANTITY 20-733 10AMp Circuit Breaker 8977 Circuit Breaker Boot 20-730 GPS Speedometer 8859 3/16 Ring Terminal 8963 Heat Shrink 12-804 Hour Meter 17-524 Lights Head Lights 15-725 Mount Panel End 15-727 Rocker, No Light 15-782 Non-Lighted Switch Pump...

  • Page 14: Hydraulic Diagram

    HYDRAULIC DIAGRAM...

  • Page 15: Fitting Torque Charts

    HYDRAULIC DIAGRAM PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-576 Orbitrol 10-568 STC Hydraulic Hose x 45.5" 10-569 STC Hydraulic Hose x 59.5" 10-567 STC Hydraulic Hose x 78" 10-554 Hydraulic Cylinder 10-572 Hydraulic Hose x 24" 34-105 Oil Cooler 10-510 Wheel Motor 34-122 Short Elbow...
  • Page 16 BODY & FRAME DRAWING...

  • Page 17: Nose Cone

    BODY & FRAME PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-254 Air Gap Filler 10-478 Roll Bar 14-294 Seat Kit 14-292 Seat Switch 14-800 Seat Rail HSP-1260-340-250 Seat Spacer HB-516-18-125 Bolt, - 18 x 1 HW-516 Washer, HWL-516 Lock Washer, HN-516-18 Nut, - 18 10-437...
  • Page 18 NOSE CONE DRAWING...
  • Page 19 NOSE CONE PARTS LIST REF# PART# DESCRIPTION QUANTITY 20-057 Steering heel 45-155 Bearing HB-516-18-100 Bolt, - 18 x 1 HNFL-516-18 Flange-Lock Nut, - 18 76-530 Steering Column 76-529 Splined Shaft 10-576 Orbitrol 15-782 Light Switch 15-730 Mount Panel Plug 15-726 Spray Pump Switch 15-728 Left Boom Switch...

  • Page 20: Front Axle

    FRONT AXLE DRAWING...
  • Page 21 FRONT AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY 33-073-02 Dust Cap HNAR-100-14 Slotted Jam Nut, 1 - 14 HP-18-150 Cotter Pin, 11-043 Bearing 80-019 (includes * items ) 11-041 Oil Seal HMB-100-10 Machine Bushing, 1 x 10GA 20-617 Shock Absorbers HNA-100-14 Slotted Nut, 1 - 14 HP-18-150...

  • Page 22: Seat Console And Rops

    SEAT CONSOLE AND ROPS DRAWING...
  • Page 23 SEAT CONSOLE AND ROPS PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-631 Right Front Fender HSTP-516-18-100 Truss Head Screw, - 18 x 1 HNFL-516-18 Flange-Loc Nut, - 18 HB-12-13-150 Bolt, - 13 x 1 HNTL-12-13 Lock Nut, - 13 10-398 Roll Bar Brace 10-439 RH Rear Seat Panel 10-478...

  • Page 24: Fuel Tank

    FUEL TANK DRAWING...
  • Page 25 FUEL TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-838 CARB Gas Tank 15-838-01 Dial Fuel Level Gauge 73-050 Vented Cap with Gauge (replacement) 78-456 Tank Strap HB-14-20-100 Bolt, - 20 x 1 HNTL-14-20 Lock Nut, - 20 10-478 Roll Bar 10-398 Roll Bar Brace 10-462...

  • Page 26: Oil Tank-Oil Filter-Oil Cooler

    OIL TANK -OIL FILTER-OIL COOLER DRAWING...
  • Page 27 OIL TANK -OIL FILTER-OIL COOLER PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-394 Tank Hold-down 17-019 Male Elbow 13-586-02 Bottom Gasket 13-586-03 Neck 13-586-01 Cap Gasket 13-747 Filler Breather HSM-10-32-063 Machine Screw, 10- 32 x HWL-10 Lock washer, #10 60-473 Hydraulic Oil Tank 8-603 Battery Hold Down 33-216...

  • Page 28: Foot Pedal Linkage

    FOOT PEDAL LINKAGE DRAWING...
  • Page 29 FOOT PEDAL LINKAGE PARTS LIST REF# PART# DESCRIPTION QUANTITY HNTL-516-18 Lock Nut, - 18 10-120 Speed Boss Handle 10-134 Handle Spacer HB-516-18-200 Bolt, -18 x 2 10-163 Forward Foot Pedal 48-066 Pedal Pad HMB-12-14 Machine Bushing, x 14GA 21-462 Ball Joint HSTP-516-18-075 Truss Head Screw, - 18 x 3/4...
  • Page 30 PUMP DRAWING Solenoid Mounts Here...

  • Page 31: Pump

    PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-14-20-400 Bolt, - 20 x 4 HW-14 Washer, 10-477 Compression Spring 42-606 Top Centering Arm HP-18-100 Cotter Pin, HMB-12-14 Machine Bushing, x 14GA 42-607 Bottom Centering Arm HNTL-14-20 Lock Nut, - 20 10-586 Creep Arm 8946-1 Wear Strip 1"...
  • Page 32 ENGINE DRAWING...
  • Page 33 ENGINE PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-575 Briggs, 23HP Engine 10-575-02 Air Filter 10-575-03 Air Filter Pre-Cleaner 10-575-04 Engine Oil Filter 13-750 Solenoid 34-105 Oil Cooler 10-592 Oil Cooler Mount HB-516-18-100 Bolt, -18 x 1 HNFL-516-18 Flange-Loc Nut, - 18 HB-12-13-300 Bolt, - 13 x 3...

  • Page 34: Park Brake

    PARK BRAKE DRAWING...
  • Page 35 PARK BRAKE PARTS LIST REF# PART# DESCRIPTION QUANTITY 60-106 Park Brake Handle 10-134 Spacer HCP-516-138 Clevis Pin, HP-18-100 Cotter Pin, HB-516-18-200 Bolt, - 18 x 2 HNFL-516-18 Flange-Loc Nut, - 16 HCP-516-100 Clevis Pin, HP-18-100 Cotter Pin, 10-590 Brake Lever Mount 10-660 LH Brake Cable 10-659...

  • Page 36: Rear Axle

    REAR AXLE DRAWING...
  • Page 37 REAR AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-675 Main Frame HB-12-13-175 Bolt, - 13 x 1 HW-12 Washer, HNTL-12-13 Lock Nut, 10-466 Rear Fender Bracket 10-168 Rear Fender HB-12-13-350 Bolt, - 13 x 3 HW-12 Washer, HNTL-12-13 Lock Nut, HBCL-516-18-100 Carriage Bolt, -18-1...

  • Page 38: Turbo-Quad Agitator

    TANK DRAWING TURBO-QUAD AGITATOR DRAWING...
  • Page 39 TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-111 110 Gallon Poly Tank 16-169 Strainer Basket 16" 10-410 Left Tank Strap HB-38-16-400 Bolt - 16 x 4 HB-38-16-100 Bolt - 16 x 1 HNTL-38-16 Lock Nut - 16 14-532 16" Hinged Lid/Well with Gasket 16-971 45°...
  • Page 40 15-301 ORBITROL DRAWING...

  • Page 41: Orbitrol

    15-301 ORBITROL PARTS LIST REF # PART # DESCRIPTION QUANTITY 10-576-04 Dust Seal Housing O-Ring Seal Quad Seal 10-576-03 Thrust Bearing 10-576-02 Bearing Race Manual Steering Relief Valve O-ring Plug 10‡ Standard Torque Centering Springs Sleeve 15-301-06 Wear Plate 10-576-01 Drive 15-301-08 Drive Pin...

  • Page 42: Hypro ® Pump

    16-998 HYPRO PUMP DRAWING When servicing the spray pump or filter, all control valves must be shut off if there is liquid in the tank. REF# PART# DESCRIPTION QUANTITY 16-998-01 Drain Plug 16-998-02 Pump Casing Impeller Nut 16-966-16 Impeller 16-966-11 16-998-10 Gasket 16-998-04...

  • Page 43: Wheel Motor

    10-510 WHEEL MOTOR DRAWING REF# PART# DESCRIPTION QUANTITY 13-032-39 Water & Dirt Seal 13-615-05 Service Housing Assembly (Includes Ref 4, 5, 17(2 req'd) and 20) Inner Seal 13-032-27 Thrust Bearing 13-032-28 Inner Bearing 13-032-29 Thrust Bearing 10-510-01 Drive Link Ring Seal 13-032-31 Manifold 13-032-32...
  • Page 44 1010 PLUMBING DRAWING (3-WAY MANUAL) 15-817 O-ring for 50 Series Clamp 15-818 O-ring for 75 Series Clamp...
  • Page 45 1010 PLUMBING PARTS LIST (3-WAY MANUAL) REF# PART# DESCRIPTION QUANTITY 10-646 Ball Valve Mount 10-648 Valve 3-Way 9032-72 Center Black Hose " 9032-108 Left Black Hose " 9032-118 RIghtBlack Hose " 18-040 Hose Clamp, HS-12 16-281 Liquid Filled Gauge 10-268-13 90°...

  • Page 46: 1002 Plumbing (Teejet ® 744)

    1002 PLUMBING DRAWING ® (TEEJET 744) 15-817 O-ring for 50 Series Clamp 15-818 O-ring for 75 Series Clamp...
  • Page 47 1002 PLUMBING PARTS LIST ® (TEEJET 744) REF# PART# DESCRIPTION QUANTITY 15-739 75 Series 90° x 1 Hose Barb 15-741 75 Series Clamp 15-780 Poly Plug 10-111 110 Gallon Poly Tank 16-169 Strainer Basket 16" 18-475 Male Elbow 10-390 Reducer 14-532 16"...

  • Page 48: 1008 Plumbing

    1008 PLUMBING DRAWING ® (TEEJET RADION 8140) 15-817 O-ring for 50 Series Clamp 15-818 O-ring for 75 Series Clamp If using Simulated Speed with a Radion 8140, one needs to change back to Ground Speed for proper rate control when spraying.
  • Page 49 1008 PLUMBING PARTS LIST ® (TEEJET RADION 8140) REF# PART# DESCRIPTION QUANTITY 14-532 16" Hinged Lid/Well with Gasket 16-953-01 Gasket 10-111 110 Gallon Poly Tank (includes † items) 16-169 Strainer Basket 16" 15-778 Blank Gauge Port Flange 15-740 50 Series Clamp 15-738 Flanged Ball Valve 15-748...
  • Page 50 CONTROL 1002 SYSTEM DRAWING (TEEJET 744) ® REF# PART# DESCRIPTION QUANTITY 20-688-02 744A Console 20-688-03 Teejet® Mount Bracket Console Harness Fused Power Cable 33-271 Fuse Block Ball Valve Wire Harness 15-743 Manifold Ball Valve Regulator Valve Adapter 16-524 Regulating Valve 18-042 Reducer Bushing 15-776...
  • Page 51 1008 CONTROL SYSTEM DRAWING (TEEJET RADION 8140) ® If using Simulated Speed with a Radion 8140, one needs to change back to Ground Speed for proper rate control when spraying. REF# PART# DESCRIPTION QUANTITY Antenna 20-687-02 GPS Speed Sensor 20-697-01 Radion 8140 Console 10-705 Foot Rest...
  • Page 52 DYNAJET PLUMBING DRAWING ® ® ® RADION 8140 OR AEROS 9040 15-817 O-Ring for #0 Series Clamp 15-818 O-ring for #75 Series Clamp...
  • Page 53 DYNAJET PLUMBING PARTS LIST ® ® ® RADION 8140 OR AEROS 9040 REF# PART# DESCRIPTION QUANTITY 14-532 16" Hinged Lid/Well with Gasket 16-953-01 Gasket 17-615 Boom Mounts 10-625 Module Mount Bracket 20-666 Module Cover Bracket 17-537 Square U-Bolt HNTL-38-16 Lock Nut 3/8- 16 10-111 110 Gallon Poly Tank 16-169...
  • Page 54 DYNAJET PLUMBING DRAWING ® ® ® RADION 8140 OR AEROS 9040 15-817 O-ring for #50 Series Clamp 15-818 O-ring for #75 Series Clamp...
  • Page 55 DYNAJET PLUMBING PARTS LIST ® ® ® RADION 8140 OR AEROS 9040 REF# PART# DESCRIPTION QUANTITY 18-475 Male Elbow 9038-30 Tubing 18-116 Hose Clamp, HS-24 16-880 Close Nipple 18-390 Pipe Tee 1 15-869 1" Hose Barb Outlet 15-553-01 Clip 15-553-02 O-ring 14-801 Agitator Line Strainer, 50 Mesh...
  • Page 56 DYNAJET MODULE MOUNTS ®...
  • Page 57 DYNAJET MODULE MOUNTS ® REF# PART# DESCRIPTION QUANTITY 20-665 Drive Module Bracket 20-664 Z Bracket HSTP-14-20-075 Machine Screw, - 20 x HNFL-14-20 Flange Whiz Lock Nut, Center Boom Mount HB-516-18-100 Bolt, -18 x 1 HNTL-516-18 Lock Nut, 17-614 Boom Spacer 20-555 U-Bolt HNFL-12-13...
  • Page 58 WIRING TEEJET AEROS SYSTEM ®...
  • Page 59 WIRING TEEJET DYNA JET SYSTEM ®...
  • Page 60 16-524 MOTORIZED CONTROL VALVE DRAWING REF# PART# DESCRIPTION QUANTITY 16-870 Valve Cover 16-524-01 #6 Self Tapping Screw " Long 16-897 Seal Tetraseal 16-875 Motor Assembly 16-957 Woodruff Key 16-524-04 Isolation Flange Assembly 16-524-02 Coupler Shaft 16-956 Butterfly 16-524-03 Valve Body Assembly 16-524-05 1"...
  • Page 61 15-737/ 14-628 FLANGED STRAINER DRAWING REF# PART# DESCRIPTION QUANTITY 15-737-01 Strainer Head 75 Series 16-968-03 50 Mesh Screen 16-968-05 80 Mesh Screen 14-521-02 EPDM Gasket 14-521-03 Bowl 1" NPT 14-521-04 EPDM Rubber gasket 14-521-05 15-737 Flanged Strainer Assembly with 50 Mesh Screen 14-628 FLanged Strainer Assembly with 80 Mesh Screen...
  • Page 62 10-648 3-WAY MANUAL VALVE DRAWING...
  • Page 63 10-648 3-WAY MANUAL VALVE PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-268-07 Boom Lever 10-268-28 Bolt and Washer 10-268-17 Boom Lever Plate 10-268-06 Spring Clip 10-268-05 10-268-21 O-Ring (included with 10-268-19 Seal Kit) 10-268-02 Main Body 10-268-19 Seal Kit 1 per body 10-268-24 O-Ring for Main Body 10-268-27...
  • Page 64 1 5-743 MANIFOLD VALVE DRAWING REF# PART# DESCRIPTION QUANTITY 15-552-23 Motor 15-878 Metri-Pack Cable (comes with motor) 15-552-24 Retaining Clip 15-552-25 Socket Head Cap Screw, Stainless Steel 15-552-26 Motor Adapter, Polypropylene 15-517-11 Thrust Washer, Teflon 15-552-27 Stem, Stainless Steel 15-552-05 O-ring, Viton 15-517-16 Body, Nylon...

  • Page 65: 20-785 Regulator Valve

    20-785 REGULATOR VALVE REF# PART# DESCRIPTION QUANTITY 20-785-01 Motor 15-552-24 Retaining Clip 15-552-25 Socket Head Cap Screw, Stainless Steel 15-552-26 Motor Adapter, Polypropylene 15-517-11 Thrust Washer, Teflon 15-552-27 Stem, Stainless Steel 15-552-05 O-ring, Viton 15-517-16 Body, Nylon Lock Nut, Stainless Steel Ball, Polypropylene 15-552-13 Gasket, Viton...

  • Page 66: Agitator Strainer

    14-801 AGITATION STRAINER REF# PART# DESCRIPTION QUANTITY QC Strainer Head Bowl Strainer QC Retaining Clip 14-802 50 Mesh Strainer Viton Oring 15-553-01 Retaining Clip 15-553-02 Viton Oring...

  • Page 67: Turbo Turfjet Tips

    TURBO TURFJET TIPS This is a wide-angle (110°), hollow-cone, drift-reduction nozzle. Replaces conventional flooding nozzles in broadcast applications. FEATURES: • Color-coding makes it easy to match nozzle flow rates for easy identification. • Color-coding is available in sizes TTJ02-VS through TTJ15-VS.
  • Page 68 17-585 18' SMITHCO SUPER BOOM...
  • Page 69 17-585 18' SMITHCO SUPER BOOM REF# PART# DESCRIPTION QUANTITY 17-531 Left Boom Arm 18-297 Cap Plug 17-617 Boom Nest 17-578 Boom Nest Post 17-537 Square U-bolt 30-214 KYB Electric/ Hydraulic Actuator (includes * items) 30-184 Ram Mount HN-38-16 Nut, - 16...
  • Page 70 17-585 18' SMITHCO SUPER BOOM...
  • Page 71 17-585 18' SMITHCO SUPER BOOM REF# PART# DESCRIPTION QUANTITY 17-636 Fresh Water Tank Mount HB-38-16-100 Bolt, - 16 x 1 HNFL-38-16 Flange Lock Nut, - 16 HW-38 Washer, HB-12-13-300 Bolt, - 13 x 3 HNTL-12-13 Lock Nut, - 13 17-593...
  • Page 72 17-585 18' HD SUPER BOOM PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 8887-19 Orange PVC Hose " x 19" 18-040 Hose Clamp 18-416 Double Barb 33-506 Nozzle body (see nozzle drawing) 18-415 " Hose Barb 8887-2.5 Orange PVC Hose "...
  • Page 73 17-585 18' HD SUPER BOOM PLUMBING FOR DYNAJET ® REF# PART# DESCRIPTION QUANTITY 20-675 Single Hose Barb - Right Orientation 20-673 Single Hose Barb 20-674 Single Hose Barb - Left Orientation 8887-19 Orange PVC Hose " x 19" 18-040 Hose Clamp 8887-2.5 Orange PVC Hose "...
  • Page 74 17-601 15' HD BOOM DRAWING...
  • Page 75 17-601 15' HD BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-541 Boom End Guard 17-551 Left Boom Arm 17-573 Guide Block Set HB-14-20-125 Bolt -20 x 1 HNTL-14-20 Lock Nut - 20 HB-38-16-300 Bolt, - 16 x 3 HNTL-38-16 Lock Nut, - 16 17-617 V-Boom Nest...
  • Page 76 17-601 15' HD BOOM DRAWING...
  • Page 77 17-601 15' HD BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 33-506 Body (see nozzle drawing) HB-516-18-075 Bolt, -18 x HNTL-516-18 Lock Nut, 17-636 Freshwater Mount 17-537 Square U-bolt 17-592 Lock Hinge, LH HNCL-34-10 Center Lock Nut, HW-34 Flat Washer, 17-593 Limit Hinge, LH 30-258 1"...
  • Page 78 17-601 15' HD SUPER BOOM PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 9032-19 Black Hose " x 19" 18-040 Hose Clamp 18-416 Double Barb 33-506 Nozzle body (see nozzle drawing) 18-415 " Hose Barb 9032-2.5 Black Hose " x 2 "...
  • Page 79 17-601 15' HD SUPER BOOM PLUMBING FOR DYNAJET ® REF# PART# DESCRIPTION QUANTITY 20-675 Single Hose Barb - Right Orientation 20-673 Single Hose Barb 20-674 Single Hose Barb - Left Orientation 9032-19 Black Hose " x 19" 18-040 Hose Clamp 9032-2.5 Black Hose "...

  • Page 80: Qjs Nozzle Drawing

    QJS NOZZLE DRAWING REF# PART# DESCRIPTION QUANTITY Nylon Black Nut 303 Stainless Steel Washer 20-673-03 12V Coil Assembly Tube Sub Assembly 302 Stainless Steel Spring Viton Oring Plunger 303 Stainless Steel Cap 20-673-02 E-Chemsaver Solenoid 20-673-04 " Mount Assembly Pan Head Screw 18-417 Single Barb (part of 20-674-P and 20-675-P) 18-416...

  • Page 81: Qjs Bottom Mounted Nozzle Assembly

    QJS BOTTOM MOUNT NOZZLE ASSEMBLY REF# PART# DESCRIPTION QUANTITY 20-673-02 E-Chemsaver® 20-673-04 " Bottom Mount Nozzle Body 3† 18-417 Single Barb 20-676 Turbo TeeJet Tip 20-677 QT White Cap and Washer 6‡ 18-416 Double Hose Barb Quantity is per nozzle body. For 18' booms multiply quantity by 11. Quantity is per nozzle body.
  • Page 82 NOZZLE ASSEMBLY DRAWING REF# PART# DESCRIPTION QUANTITY 16-988 Cap Assembly 16-920-06 Diaphragm, EPDM Stainless Steel Screw Upper Clamp 16-920-03 O-ring Pivot Pin, Stainless Steel Turret, 3-Outlet, Nylon O-ring, EPDM Plug E-clip 33-538 Cap - White 33-554 Nozzle Tip - White (XR11008-VS) 16-800 Viton Gasket 16-802...
  • Page 83 10-365 WATER FILL METER KIT - GALLONS REF # PART # DESCRIPTION QUANTITY 14-524 Filler Outlet 14-514 Water Meter - Gallons 14-527 Water meter - Liters 10-364 Filler Inlet 16-962 Quick Coupler (already on machine) 16-961 Quick Coupler (already on machine) 16-851 1"...

  • Page 84: Electric Hose Reel

    16-906 ELECTRIC HOSE REEL DRAWING...
  • Page 85 16-906 ELECTRIC HOSE REEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-906-25 Retaining Ring 16-906-22 Axle Assembly HB-38-16-100 Bolt - 16 x 1 HW-38 Washer 16-906-27 Trim, Drum Edge 16-906-21 Drum Center 13-750 Solenoid HB-14-20-075 Bolt - 20 x HWL-14 Lockwasher HN-14-20 - 20 33-251...
  • Page 86 16-129 MANUAL HOSE REEL DRAWING REF# PART# DESCRIPTION QUANTITY 16-129-11 Disc 17 16-906-25 Retaining Ring 16-906-22 Axle Assembly HB-38-16-100 Bolt - 16 x 1 HW-38 Washer 16-906-27 Trim, Drum Edge 16-906-21 Drum Center 16-906-20 Disc 17 , Crank Side HWL-516 Lockwasher HB-516-18-075 Bolt...

  • Page 87: Hose Reel Mount

    10-422 HOSE REEL MOUNT REF# PART# DESCRIPTION QUANTITY HB-516-18-150 Bolt, - 18 x 1 HNTL-516-18 Lock Nut, - 18 10-423 Hose Reel Mount 10-559 Support 18-249 Barb Fitting 16-295 Hose Fitting HB-38-16-350 Bolt, - 16 x 3 HNTL-38-16 Lock Nut, - 16 x 3 1.
  • Page 88 1002D & 1008D HOSE REEL PLUMBING DRAWING 1011D HOSE REEL PLUMBING DRAWING...
  • Page 89 1010D (MANUAL) HOSE REEL PLUMBING DRAWING REF# PART# DESCRIPTION QUANTITY 15-776 15-740 50 Series Clamp 15-738 Ball Valve 15-749 Hose Barb INSTALLATION INSTRUCTIONS 1. Disconnect the ball valve from the bottom of the filter assembly. Install tee fitting (15-776) between the ball valve and the elbow.

  • Page 90: Electric Hose Reel Wiring

    ELECTRIC HOSE REEL WIRING DIAGRAM REF# PART# DESCRIPTION QUANTITY 8843-132 Flex guard 8919-144 10GA Red Wire 144" 8901 Slide-On Connector 16-979 Wire, Switch to Solenoid Hot Terminal 33-251 Push Button Switch 16-978 Wire, Switch to Solenoid Start Terminal 12-015 Solenoid SOLENOID TERMINALS HN -516-24 - 24 Hex Nut...

  • Page 91: Hose Reel Adjustments

    HOSE REEL ADJUSTMENTS OPERATIONAL CHECK: 1. Pull hose off drum at least one full revolution. A clicking noise should be heard from locking mechanism. 2. Let the hose retract. 3. Pull the hose off until the first click is heard. Drum should lock when the hose tension is removed. 4.
  • Page 92 10-378 FOAM MARKER FOR 1000 DRAWING WIRING DRAWING...
  • Page 93 10-378 FOAM MARKER FOR 1000 PARTS LIST SAFETY: BEFORE WORKING ON MACHINE STOP ENGINE, SET PARK BRAKE, REMOVE KEY FROM IGNITION AND BLOCK WHEELS. DISCONNECT NEGATIVE (-) BATTERY TERMINAL. 1. Mount the switch box (Ref 13) on the side control panel facing towards the seat using the two wing nuts that came with the switch box.
  • Page 94 10-378 FOAM MARKER DRAWING...
  • Page 95 10-378 FOAM MARKER PARTS LIST REF# PART# DESCRIPTION QUANTITY HNTL-38-16 Lock Nut, - 16 HW-38 Flat Washer, HB-38-16-300 Bolt, - 16 x 3 20-723 RH Bracket HB-14-20-075 Hex Bolt, -20 x HNFL-14-20 Flange Lock Nut, 20-726 LH Bracket 10-645 Foamer Plate HB-516-18-075 Bolt, - 18 x...
  • Page 96 FOAMER NOZZLE MOUNT DRAWING...
  • Page 97 10-378 FOAM MARKER PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-987 Foam Nozzle Mounting Kit 1 per boom 15-507 Foamer Tubing Clear Tubing 15-511 Foam Nozzle Blue Tubing 15-510-01 Nozzle Mounting Rod Boom 16-795 Square Clamp 1. Slide hose clamp onto drop tube of foam nozzle and attach restrictor bell. 2.
  • Page 98 14-291 FOAMER REPLACEMENT PARTS...
  • Page 99 14-291 FOAMER REPLACEMENT PARTS REF# PART# DESCRIPTION QUANTITY 14-291-01 Black Cover 14-291-08 White Fly Nut 14-291-09 Blue Fly Nut 14-284-10 Tubing Connector 14-291-17 M6 Tubing Connector 14-536 Compressor Complete 14-291-11 Diaphragm Replacement Kit 15-505-08 Brush Retainer 15-505-06 Brush 15-505-07 12V Electric Motor 15-511-02 Foam Sponge 14-284-02...

  • Page 100: Fresh Water Wash Tank

    30-006 FRESH WATER WASH TANK DRAWING REF# PART# DESCRIPTION QUANTITY 10-234 Wash Tank 16-158 Close Nipple 16-151 Elbow 16-960 Spigot HB-516-18-075 Bolt - 18 x HWL-516 Lockwasher HW-516 Washer 1. Fresh Water Wash Tank mounts on the rear of all the machines. 2.
  • Page 101 10-653 FRESH WATER WASH TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-652 Mount Plate HB-516-18-075 Hex Bolt, - 18 x HWL-516 Lock Washer, HW-516 Flat Washer, 10-234 Wash Tank 17-537 Square U-Bolt 16-158 Close Nipple 16-151 Elbow 16-960 Spigot INSTALLATION INSTRUCTIONS 1.

  • Page 102: Chemical Cleanload

    10-417 CHEMICAL CLEAN-LOAD ® TROUBLE SHOOTING...
  • Page 103 10-417 CHEMICAL CLEAN-LOAD PART LIST ® REF# PART # DESCRIPTION QUANTITY HBFL-516-18-075 Flange Bolt -18 x HNFL-516-18 Flange Lock Nut 15-620 Clean-load Eductor 18-116 Hose Clamps 16-156 90° Hose Barb 18-391 Reducer Coupling 16-972 Elbow 8897-80 Hose to Tee by Valve 8897-41 Hose to fitting on Back of Tank 16-159...
  • Page 104 15-620 CHEMICAL CLEAN-LOAD DRAWING ®...

  • Page 105: Chemical Cleanload

    15-620 CHEMICAL CLEAN-LOAD PARTS LIST ® REF# PART# DESCRIPTION QUANTITY 15-620-21 Tank Screw, #6 x 1” 15-620-02 Tank Lid 15-620-22 ProClean Container Nozzle 15-620-23 ProClean Push Valve Assembly 15-620-19 Tank Rinse 15-620-20 Gasket, 1” FNPT Coupler Thread Nipple ProClean Tank Wash Nozzle Splash Retainer O-ring Breather Nut, Breather...
  • Page 106 10-417 CHEMICAL CLEAN-LOAD OPERATING INSTRUCTIONS ® START-UP 1. All Clean-load valves must be closed prior to starting: inlet ball valve, knife valve and hopper rinse ball valve. 2. Open lid to check for foreign objects which may hinder performance or contaminate the system. 3.
  • Page 107 15-835 TANK RINSING DEVICE REF# PART# DESCRIPTION QUANTITY 16-961 1" Adapter 16-962 1" Coupler 16-864 1" FTP Elbow 16-158 Close Nipple 16-150 Double Thread Fitting 16-172 4" Nipple 15-834 Tank Rinsing Nozzle 16-163 Reducer Bushing Drill 1-3/4" hole 5" from outside edge of cover. Install Tank Rinsing kit as shown, with the Double Thread Fitting (Ref 5) going into the cover.
  • Page 108 NOTES...

  • Page 109: Decal List

    DECAL LIST This is a list of decals located on the Spray Star 1000. Part number, description and location will help in reor- dering a decals. 10-367 Decal, Spray Star 1000 25-356 Decal, Tire Pressure 20psi 25-352 Decal, Bypass Valve...

  • Page 110: Quick Reference Replacement Parts

    QUICK REFERENCE REPLACEMENT PARTS REPLACEMENT FILTERS 23-031 Hydraulic Oil Filter Element 25 Micron 10-575-04 Engine Oil Filter Briggs# 492932 10-575-02 Air Filter Briggs# 692519 10-575-03 Air Filter Pre-Cleaner Briggs# 692520 50-403 In-Line Fuel Filter REPLACEMENT BELTS 42-359 Belt (engine to hydrostat pump) 15-704 Belt (engine to Hypro®...
  • Page 111 30 days from discovery of the condition. If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at: Smithco Product Support Department 200 West Poplar Ave.
  • Page 112 This warranty does not apply to normal “wear and tear” items. Normal “Wear and Tear” includes, but is not limited to, damage to seats due to wear or abrasion, worn painted surfaces, scratched decals or windows, etc. Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim.

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