Pilz PSEN sc M 3.0 08-12 Operating Manual
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Pilz PSEN sc M 3.0 08-12 Operating Manual

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PSEN sc M 3.0/5.5 08-12
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PSEN sensor technology
Operating Manual-1005055-EN-03

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Summary of Contents for Pilz PSEN sc M 3.0 08-12

  • Page 1 PSEN sc M 3.0/5.5 08-12 PSEN sensor technology Operating Manual-1005055-EN-03...
  • Page 2 Preface This document is the original document. All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for the user's internal purposes. Suggestions and comments for improving this documenta- tion will be gratefully received.

  • Page 3: Table Of Contents

    Contents Introduction ..........................Validity of documentation......................Using the documentation ......................Definition of symbols......................... Overview ..........................Device features ......................... Unit view ........................... Safety ............................Intended use ..........................Safety regulations ........................3.2.1 Safety assessment ........................3.2.2 Use of qualified personnel ......................3.2.3 Warranty and liability ........................
  • Page 4 Contents Calculation of the overall response time................... Switching of zone sets ......................Monitoring of reference outlines ....................Area with limited detection capability..................Installation of several adjacent safety laser scanners .............. Ambient conditions ........................Dust filtration ..........................Distance to intense light sources and to reflective surfaces .............
  • Page 5 Contents 8.2.2 Install PSENscan Configurator ....................8.2.3 Ethernet Connections ....................... 8.2.3.1 Factory default settings for the IP addresses ................74 8.2.3.2 Create firewall rule ........................74 8.2.3.3 Connect automatically ......................74 Download configuration to device..................... Create backup copy of a configuration ..................
  • Page 6 Contents Dimensions ..........................Technical details order no. 6D000016-6D000017 ..............Technical details order no. 6D000020-6D000021 ..............Safety characteristic data ..................... Network data .......................... Order reference ........................17.1 System ............................17.2 Accessories ..........................Appendix ..........................18.1 Check list ..........................Identification .......................... EC declaration of conformity ....................

  • Page 7: Introduction

    Introduction Introduction Validity of documentation This documentation is valid for the product PSEN sc M 3.0/5.5 08-12 series from Version 0.0. This operating manual explains the function and operation, describes the installation and provides guidelines on how to connect the product. Using the documentation This document is intended for instruction.
  • Page 8 Introduction INFORMATION This gives advice on applications and provides information on special fea- tures. Operating Manual PSEN sc M 3.0/5.5 08-12 1005055-EN-03...

  • Page 9: Overview

    Overview Overview Device features The safety laser scanners of the PSEN sc M 3.0/5.5 08-12 series are electrosensitive pro- tective equipment (ESPE type: 3) in accordance with EN 61496-3 for workspaces in which machines, robots, and automated systems could endanger the physical integrity of operat- ors.

  • Page 10: Unit View

    Overview Unit view Legend [1] Metal cover upper side [2] Front panel (exit laser beams) [3] Display for device messages [4] LEDs as status indicator [5] Buttons for scrolling in the display or to confirm the message in the display Scroll up Confirm message in the display Scroll down...
  • Page 11 Overview Legend Status of the OSSD 1/2 Lights up green: No object detected in safety zone Lights up red: Object detected in safety zone Not used Status of the warning off: No object detected in warning zone 2 zone 2 Lights up yellow: Object detected in warning zone 2 Status of the warning off: No object detected in warning zone 1...

  • Page 12: Safety

    Safety Safety Intended use The safety laser scanners of the PSEN sc M 3.0/5.5 08-12 series are electrosensitive pro- tective equipment of ESPE type 3. They are used to protect personnel and systems. The safety laser scanners are designed to safeguard the danger zone, secure hazardous areas of vehicles and protect the access within buildings.

  • Page 13: Safety Regulations

    Safety Foreseeable misuse The safety laser scanner may not be accessed and may not be used as a step. The PSEN sc bracket H mounted on the safety laser scanner may not be accessed and not be used as a step Safety regulations 3.2.1 Safety assessment...

  • Page 14: Disposal

    Safety 3.2.4 Disposal In safety-related applications, please comply with the mission time T in the safety-related characteristic data. When decommissioning, please comply with local regulations regarding the disposal of electronic devices (e.g. Electrical and Electronic Equipment Act). For your safety INFORMATION Laser radiation of the safety laser scanner The safety laser scanner of the PSEN sc M 3.0/5.5 08-12 series corres-...

  • Page 15: Function Description

    Function description Function description Basic function of the safety laser scanner 4.1.1 Single connection The safety laser scanner monitors an area that is covered by the light beam emitted by the safety laser scanner. Fig.: Operating principle safety laser scanner Legend [1] Danger zone [2] Area covered by the laser beam...

  • Page 16: Series Connection

    Function description You can specify for each warning output whether activation is to occur when a Low signal or a High signal is present. 4.1.2 Series connection The series connection of safety laser scanners means using several safety laser scanners in a configuration.

  • Page 17: Stationary And Mobile Danger Zone

    Function description For a violated safety zone, the OSSDs switch to the OFF state, for a violated warning zone an indicator light unit can be switched on, for example. Functions of the master unit in the series connection Supply voltage for the connected slave units Connection to PSENscan Configurator Control of the slave units in accordance with the functionality configured in PSENscan Configurator...
  • Page 18 Function description Legend [1] Danger zone [2] Configured zone 1, monitoring not activated [3] Configured zone 2, monitoring not activated If a violation of the protective zone is detected, the evaluation device switches off the out- puts configured for this. The machine is brought to a safe condition via the connected OSSDs.

  • Page 19: Horizontal Application

    Function description 4.2.1 Horizontal application Fig.: Application example PSENscan safety laser scanner - horizontal configuration Legend [1] Warning zone [2] Safety zone 4.2.2 Vertical application Fig.: Application example PSENscan safety laser scanner - vertical configuration Legend [1] Protective zone Operating Manual PSEN sc M 3.0/5.5 08-12 | 19 1005055-EN-03...

  • Page 20: Mobile Application

    Function description 4.2.3 Mobile application Fig.: Application example PSENscan safety laser scanner - mobile configuration Legend [1] Warning zone 1 [2] Warning zone 2 [3] Protective zone The safety laser scanner scans the area in front of an automated guided vehicle system to prevent collisions.

  • Page 21: Use Of Zone Sets And Switching Of Zone Sets

    Function description Use of zone sets and switching of zone sets A zone set must include a safety zone and it can include a max. of two warning zones. Each zone can include any number of geometrical shapes. Each machine state can be assigned a signal at the control inputs or a combination of sig- nals at the control inputs.

  • Page 22: Manual Restart

    Function description Manual restart OSSD Free Locking status Interrupted Free Safety zone Not free Operated Start button Not operated Fig.: Timing diagram for manual restart Legend Start button pressed for < 0,5 s, no manual reset triggered Operate the start button for 0.5 s to 5 s to trigger a manual restart With the manual restart it is not possible to bring a safety laser scanner to normal operation when it was in an error state, and whose error is rectified.

  • Page 23: Coding Against Interference

    Function description Automatic reset With the automatic reset function the safety laser scanner is set to normal operation when the safety laser scanner was in an error state, and the error was rectified. When the function of the automatic reset is activated, there is an attempt to restore normal operation automatically 10 seconds after an error state is determined.

  • Page 24: Wave

    Function description OSSD 24 V Fig.: Timing diagram for EDM Legend After the OSSD outputs are switched on, the EDM circuit must open within 350 ms After the OSSD outputs are switched off, the EDM circuit must close within 100 ms Use control elements whose dynamics match the times stated at t and t The function is activated or deactivated with the...
  • Page 25 Function description Example of a special operating condition: Material is transported into the protective zone on a conveyor and the safety function is overridden for the time it takes the material to pass through. Muting is suitable when, under certain operating conditions, an object is permitted to pass through the danger zone but a person is not.

  • Page 26: Override

    Function description Legend [1] Protective zone [2] Muting zone [3] Transported material [4] Safety laser scanner 4.14 Override With the override function, a machine can be restarted even though the safety zone is viol- ated by material. The aim is to clear the danger zone of any material that may have accumulated due to a fault in the operating cycle.

  • Page 27: Multiple Evaluation

    Function description Automatic ending of override function The override function is ended automatically when one of the following conditions is met: Muting timeout has elapsed The conditions necessary for activation are no longer present. Max. duration of override function has elapsed: After 120 s, the safety laser scanner switches back to its normal operating status.

  • Page 28: Project Configuration

    Project configuration Project configuration Maintaining the safety distance 5.1.1 General The minimum distance from the start of the protected area by the safety laser scanner to the hazardous machine component should be such that the operator cannot reach the danger zone until the movement of the hazardous machine part has stopped. Influencing factors in accordance with EN ISO 13855 Overall response time of the safety laser scanner Time between the response of the safety laser beam to an event and the change of the...

  • Page 29: Horizontal Application With Stationary Danger Zone

    Project configuration Addition depending on the height of the scan plane, the detection capability, the am- bient light and if necessary, additions for the installation on automated guided vehicle systems 5.1.2 Horizontal application with stationary danger zone A horizontal application has been achieved when the safety laser scanner is aligned at an angle of max.
  • Page 30 Project configuration Minimum distance in mm, measured from the start of the protective zone to the danger source Approach speed with which the object to be detected is nearing the danger zone in mm/s K = 1600 mm/s when S > 500 mm K = 2000 mm/s when S ≤...

  • Page 31: Horizontal Application With Automated Guided Vehicle Systems

    Project configuration Legend [1] Opening between the origin of the laser beam of the safety laser scanner and the mounting area [2] Scanning plane [3] Height H between scanning plane and base area CAUTION! Risk of injury due to insufficient safeguard Reaching into the opening between safety laser scanner and mounting area can lead to injuries.
  • Page 32 Please note: Height of the scan plane Pilz recommends a scan plane height of 15 cm. A person lying on the floor is detected. A lower height would lead to reduced availability because of the increased dust formation on the floor.

  • Page 33: Vertical Application

    Project configuration CAUTION! Risk of injury due to insufficient safeguard Reaching into the opening between safety laser scanner and mounting area can lead to injuries. – Prevent reaching into the opening by using a suitable safeguard. 5.1.4 Vertical application A vertical application is given when the safety laser scanner is aligned at an angle of over ± 30°...

  • Page 34: Calculation Of The Overall Response Time

    In the PSENscan Configurator the automatic assignment ensures a difference in exactly two positions. Pilz recommends that the automatic assignment by the PSENscan Configurator is used. Operating Manual PSEN sc M 3.0/5.5 08-12 | 34...

  • Page 35: Monitoring Of Reference Outlines

    Project configuration Fig.: Example for the automatic coding of 6 zone sets by the PSENscan Configurator to ensure the differentiation to the next monitoring case (Hamming code) Monitoring of reference outlines An outline within the area covered by laser beams can be defined and monitored in PSENscan Configurator as a reference outline.
  • Page 36 Project configuration Applications of a reference outline for protecting moveable constructions When the reference points are set to the position of a moveable construction, for example a door, the safety laser scanner switches the OSSDs to the OFF state when the position of the door changes.

  • Page 37: Area With Limited Detection Capability

    Project configuration Applications of a reference outline for protecting additional protective equipment When the reference points are set to the positions of additional protective equipment, for example mechanical barriers, the safety laser scanner switches the OSSDs to the OFF state when one of the marked positions changes. Fig.: Using a reference outline for protecting additional protective equipment Legend Danger zone...

  • Page 38: Installation Of Several Adjacent Safety Laser Scanners

    Project configuration Legend [1] Area with limited detection capability Installation of several adjacent safety laser scanners When safety laser scanners must be installed in an area, it must be ensured that the safety laser scanners do not influence each other. This can be achieved in two ways: With coding [ 23]: In the configuration of the detection capability for the individual safety...

  • Page 39: Ambient Conditions

    Project configuration Ambient conditions Information given in the Technical details [ 106] must be followed. If there is a highly reflective background within a distance of 2.5 m from the safety zone perimeter (e.g. a shiny metallic surface), errors in the calculation of the exact distance to the detected object may occur.

  • Page 40: Dust Filtration

    Distance to intense light sources and to reflective surfaces Minimum distance to especially intense or flashing light sources Pilz recommends that the safety laser scanner is not installed near particularly intense or flashing light sources (e.g. flash units). When especially intense or flashing light sources are near the safety laser scanner (area of +/- 5°...
  • Page 41 [2] Area of +/- 5° to the scanning plane Minimum distance from reflective surfaces Pilz recommends that reflective surfaces with a distance of 3 m to the safety zone are re- moved. If this is not possible, the allowance Z must be considered when calculating the safety distance.

  • Page 42: Distance From Walls

    Project configuration 5.10 Distance from walls The edges of the safety zone must have a distance of 40 mm to walls or fixed objects on all sides. With this value, the function of the safety laser scanner is ensured. Depending on the re- flective conditions of the walls or objects, higher allowances may be necessary (see Dis- tance to intense light sources and to reflective surfaces [...

  • Page 43: Muting

    Project configuration Legend Switchover time without advance Advance of the switchover time by the input delay Advance of the switchover time when using inputs of another device Advance of the switchover time when using inputs of external OSSDs [1] Monitoring zone set 1 is active [2] Monitoring zone set 2 is active 5.14 Muting...

  • Page 44: Muting In Two Directions

    Project configuration Muting means a temporary suspension of the safety function. For this reason, the muting function must have a time restriction. When the muting sensors are activated and the mut- ing state begins, an internal clock is started. If the muting sensors are still active after 10 minutes (status when delivered), the muting state is cancelled and the safety laser scanner switches to a safe condition.
  • Page 45 Project configuration – The delay between the two signal changes is in the configurable area Muting activa- tion delay [ms]. The max. delay can be configured between 1 and 16 seconds. The muting state is ended – When the configured time is reached or –...
  • Page 46 Project configuration Sequence for T muting cycle when material passes from the right-hand side Legend [1] Conveyed material on conveyor [2] First muting sensor on the input side, connected to Muting 1 [3] Second muting sensor on the input side, connected to Muting 2 [4] PSEN sc M 3.0/5.5 08-12 series [5] Muting lamp [6] First muting sensor on the output side, connected to Muting 1...
  • Page 47 Project configuration MutingOff Fig.: Distances between muting sensors - 4 muting sensors Legend [1] Safety laser scanner A1 First muting sensor on the input side, connected to Muting 1 B1 Second muting sensor on the input side, connected to Muting 2 A2 First muting sensor on the output side, connected to Muting 1 B2 Second muting sensor on the output side, connected to Muting 2 L Length of the object that triggers the muting status as it passes the muting...

  • Page 48: Muting In One Direction

    Project configuration 5.14.3 Muting in one direction DANGER! Loss of the safety function when L muting is applied incorrectly. – Use L muting only to remove material from the danger zone. The muting status occurs – When the signal at the muting input 2 switches to High after the muting input 1 has also switched to high (or the muting input 1 switches to High after the muting input 2) –...
  • Page 49 Project configuration Sequence of an L muting cycle in accordance with flow of material Legend [1] Material is taken away from the danger zone [2] First muting sensor on the input side, connected to Muting 1 [3] Second muting sensor on the input side, connected to Muting 2 [4] PSEN sc M 3.0/5.5 08-12 series [5] Muting lamp Please note the following distances and times when installing the safety laser...
  • Page 50 Project configuration Muting in one direction MutingOff Fig.: Distances between muting sensors - 2 muting sensors Legend [1] Safety laser scanner A1 First muting sensor B1 Second muting sensor Icon Unit Minimum Maximum value Description value Length of the object that trig- MutingOff gers the muting status as it passes the muting sensors...

  • Page 51: Dynamic Muting

    Project configuration 5.14.4 Dynamic muting When Activate muting is selected for an input, muting can be activated and deactivated dynamically. Conditions for the occurrence of muting – One of the inputs 3, 9, 10 or 11 is connected to a controller and it receives a high sig- nal from there when muting is to be activated –...

  • Page 52: Rest Condition

    Project configuration Condition Override 24 V Override 2 24 V Override 1 Status Override t < 400 ms Fig.: Timing diagram for override function edge-triggered Condition Override 24 V Override 2 24 V Override 1 Status Override t < 400 ms t <...
  • Page 53 Project configuration The settings in a configuration remain saved. Forms drawn in a configuration are deleted when the rest condition is activated. During the rest condition, the following actions are not possible: Changes to the configuration Update firmware Changes of network settings (e.g. IP address) Remove device from the arrangement of safety laser scanners When removing a device from an arrangement of safety laser scanners while this arrange- ment is in a rest condition, an error message INTF18 is displayed when switching on the ar-...

  • Page 54: Wiring

    EN 60204-1. The protection type (see Technical details [ 106]) can only be achieved by using the Pilz connection leads available as an accessory. Connection to evaluation devices – Use the cables listed in the order reference (see Order references for accessories [ 114]) or equivalent cables.
  • Page 55 Wiring Legend [1] M12 8-pin male connector for connection to an evaluation device and the supply voltage [2] M12 12-pin male connector for connection to an evaluation device and the supply voltage [3] M12 4-pin female connector, hinged, for connection with a configuration PC [4] M12 8-pin female connector, hinged, for connection with a slave unit M12 8-pin male connector for connection to an evaluation device and the supply voltage –...

  • Page 56: Connector Assignment Slave Unit

    Wiring M12 12-pin male connector for connection to an evaluation device and the supply voltage – An OSSD pair – One configurable input – Four configurable inputs/outputs (two inputs/outputs are possible as OSSD pair) – Two inputs for supply voltage –...

  • Page 57: Configurable Inputs/Outputs

    Wiring – Two connections each for the supply voltage by the master unit and the functional earth Configurable inputs/outputs When using the 8-pin connection, configurable input/output at PIN 1 can be used for the fol- lowing functions: Warning output Muting lamp When using the 12-pin connection, the configurable inputs/outputs at PIN 7, 9, 10 and 11 can be used for the following functions: Warning output...

  • Page 58: Wiring Of The Configurations

    Wiring Wiring of the configurations The configuration of the safety laser scanner PSEN sc M 3.0/5.5 08-12 series is carried out in PSENscan Configurator on a configuration PC. The wiring has to match the specifications in PSENscan Configurator. Connect supply voltage and safety controller The supply voltage connection is in the memory module that is protected by a screwed-on cover.
  • Page 59 Wiring Legend [1] M3 screws for fixing the memory module 4. Connect the supply voltage and the safety controller to the 8-pin or the 12-pin socket on the memory module. Legend [1] Protective membrane [2] Memory module [3] Cable with connector 5.

  • Page 60: Connection To Psenscan Configurator

    Please note: Ensure that the software PSENscan Configurator is installed on the configuration PC. We recommend that you always use the latest version (download from www.pilz.com) Ensure that the safety laser scanner is switched off when creating a connection to the configuration PC.

  • Page 61: Single Connection

    Wiring 6.8.1 Single connection Evaluation device PSEN sc PSENscan Configurator Procedure: 1. Use a 4-pin cable (see Order references [ 114]) to connect the configuration PC to the safety laser scanner. 2. Connect the safety laser scanner to the supply voltage and an evaluation device [ 77].

  • Page 62: Series Connection

    Wiring 6.8.2 Series connection Safety controller PSEN sc 3/5 M/ME PSEN sc 3/5 S PSENscan Configurator Procedure: 1. Use a 4-pin cable (see Order references [ 114]) to connect the configuration PC to the safety laser scanner. 2. Use a 8-pin cable (see Order references [ 114]) to connect the master unit to the slave unit.

  • Page 63: Connections For Muting Sensors

    Wiring Connections for muting sensors Wire the muting sensors as shown in the following diagrams. Muting sensor Safety laser scanner Configurable input or input/output 24 V Muting 1 24 V Configurable input or input/output Muting 2 8-pin connection: 3, 4, 1 12-pin connection: 3, 7, 9, 10, 11 Fig.: Wiring of 2 muting sensors on the master unit...

  • Page 64: Installation And Alignment

    Installation and alignment Installation and alignment Installation options The safety laser scanner can be installed in various ways. Installation directly at the mounting surface [ Installation to the floor with PSEN bracket F [ Installation with protective bracket PSEN sc bracket H [ Installation with PSEN sc bracket PR for inclination to the side or to the top or bottom [ Installation with PSEN sc bracket P for inclination to the top and bottom [...

  • Page 65: Installation Of The Protective Bracket Psen Sc Bracket H At The Safety Laser Scanner

    Installation and alignment Prerequisites Mounting surface with 2 through-holes for screws M5x10 mm, distance 73 mm horizont- ally towards each other for fixing the bracket of the safety laser scanner. The mounting surface has to be accessible from both sides for installation. Procedure: 1.

  • Page 66: Installation On The Floor

    Installation and alignment Installation on the floor Prerequisites The protective bracket PSEN sc bracket H must already be fixed at the safety laser scan- ner (see Installation of the protective bracket PSEN sc bracket H at the safety laser scanner [ 65]). Procedure: 39,5 [1] Drill holes for attachment to floor PSEN sc installed on PSEN sc bracket F...
  • Page 67 Installation and alignment The protective bracket PSEN sc bracket H must already be fixed at the safety laser scan- ner (see Installation of the protective bracket PSEN sc bracket H at the safety laser scanner [ 65]). Legend [1] Adjusting disc for angle of inclination [2] Set screw for adjusting disc for angle of inclination [3] Fixing screws for safety laser scanner [4] Fine adjustment screws for the incline of the safety laser scanner...
  • Page 68 Installation and alignment Legend [1] Adjusting disc for angle of inclination [2] Set screw for the adjusting disc for angle of inclination [3] Fixing screws for safety laser scanner [4] Fine adjustment screws for the incline of the safety laser scanner 5.

  • Page 69: Installation With Angle Of Inclination Setting - Holder Psen Sc Bracket P

    Installation and alignment Installation with angle of inclination setting - holder PSEN sc bracket P The setting of the angle of inclination of the safety laser scanner is not changed when ex- changing the safety laser scanner. Prerequisites Mounting surface with 2 drill holes, 10 mm deep, distance 73 mm horizontally towards each other for fixing the PSEN sc bracket PR or PSEN sc bracket P The protective bracket PSEN sc bracket H must already be fixed at the safety laser scan- ner (see...

  • Page 70: Set The Side Inclination Of The Safety Laser Scanner

    Installation and alignment If necessary, loosen the fixing screws for the safety laser scanner [3], the fine adjust- ment screws for the inclination of the safety laser scanner [4] and the set screw for the adjusting disc for angle of inclination [2]. Legend Adjusting disc for angle of inclination Set screw for adjusting disc for angle of inclination...

  • Page 71: Measures To Safeguard Unsecured Areas

    Installation and alignment Measures to safeguard unsecured areas When installing the PSEN sc M 3.0/5.5 08-12 series areas may result that are not detected by the safety laser scanner. If required, install additional protective devices to safeguard the danger zone. Prevent stepping behind Legend [1] Danger zone with fence...
  • Page 72 Installation and alignment Prevent creeping underneath Legend [1] Mounting surface [2] Scanning plane [3] Base area [4] Safeguard area against creeping underneath [5] Edge at the mounting surface Operating Manual PSEN sc M 3.0/5.5 08-12 | 72 1005055-EN-03...

  • Page 73: Psenscan Configurator

    Install PSENscan Configurator Procedure: 1. Switch on your computer and start up the operating system. 2. Download the software PSENscan Configurator from the download area on the Pilz homepage under http://www.pilz.com/support/downloads/. 3. Double-click on the unpacked file. The software PSENscan Configurator is installed.

  • Page 74: Ethernet Connections

    PSENscan Configurator INFORMATION To ensure that PSENscan Configurator functions correctly, the files and dir- ectories in the installation directory of PSENscan Configurator must not be modified manually once installed (e.g. with the Windows Explorer or a text editor). 8.2.3 Ethernet Connections 8.2.3.1 Factory default settings for the IP addresses The factory-set default of the IP address of the safety laser scanner: 192.168.0.10.

  • Page 75: Download Configuration To Device

    PSENscan Configurator The safety laser scanner is displayed in the work window with IP address, firmware ver- sion and status information. In a safety laser scanner with a connected slave unit or several slave units all the safety laser scanners are displayed as an arrangement. 3.

  • Page 76: Manage Password

    Take down the counter shown and the serial number of the safety laser scanner. Do not close the window unless you have a new password. 2. For resetting the password, please contact Pilz. Name the counter shown and the serial number of the safety laser scanner.

  • Page 77: First Commissioning

    First commissioning First commissioning Requirements for commissioning Please note: Ensure that the window of the safety laser scanner is clean, intact and without finger- prints. CAUTION! Detection of safety zones being violated deteriorates If the safety laser scanner is commissioned in deviating conditions, the de- tection of the safety zones being violated may deteriorate.

  • Page 78: Configuration Of Zones

    Fig.: Dual-channel connection of the safety laser scanner with 12-pin male connector on the input cir- cuit of an evaluation device Suitable Pilz evaluation devices are, for example: PNOZmulti for monitoring safety laser scanners Configure the safety laser scanner in PNOZmulti Configurator as a function element "Light curtain"...

  • Page 79: Example For An 8-Pin Connection

    First commissioning – Activation EDM – Muting (per sensor one pin) – Dynamic activation muting – Activation override – Override mode = Edge or signal For simultaneous monitoring of several zones and the switching of monitoring of zone sets, the configurable inputs of the safety laser scanner must be configured appropriately. Configuration of a static zone set No configurable inputs are required.
  • Page 80 First commissioning If Warning zone = 1, the warning zone is selected. An output is automatically set to Warning output 1. Select Muting = Activated. Outputs Pin 5 and 6 are reserved for OSSD 1 and OSSD 2 and cannot be changed. 5.
  • Page 81 First commissioning WARNING! Loss of safety function due to a safety distance that is too low Depending on the application, serious injury or death may result. Depending on the degree of dust filtering, it is necessary to consider an allowance for calculating the safety distance when installing the safety laser scanner near intense light sources or reflective surfaces into ac- count (see Distance to intense light sources and to reflective...

  • Page 82: Example For An 12-Pin Connection

    First commissioning The OSSDs must switch to the OFF state each time the reference point changes bey- ond the tolerance range, and the status of the OSSDs in the Monitoring work window must show the changing of the reference points. 19.
  • Page 83 First commissioning If Warning zone = 0, the warning zone is activated. One output is automatically set to No function. The output cannot be used. Outputs Pin 5 and 6 are reserved for OSSD 1 and OSSD 2 and cannot be changed. 5.
  • Page 84 First commissioning Select whether EDM is to be activated. When EDM is activated, a PIN must be as- signed to the EDM input. 9. Click on the arrow . The next window Configure detection capability is opened. 10. Select in the field Coding: against interference the code that is to be assigned to this safety laser scanner.

  • Page 85: Testing

    First commissioning Select the slave unit(s) you want to configure one after the other and configure the de- tection capability, the zones and the reference outlines, as required. 17. Switch the display in the work window to a live image by clicking on Check the safety function of the safety laser scanner as indicated in Inspection [ 85].
  • Page 86 First commissioning Check ambient conditions and installation Correct alignment and fixing Check that the fixing screws of the safety laser scanner are firmly seated. Safety distance The safety distance must comply with the requirements in Maintaining the safety distance [ 29].

  • Page 87: Operation

    Operation Operation 10.1 Display of the monitoring status Icon Status Description/measure Valid config- Configura- uration tion not yet accepted Device is switched on and ready for operation Warning zone has been violated A violation of the warning zone has been detected. The configured ac- tion for a violation of the warning zone has been triggered.
  • Page 88 Operation Message in the display Status Description/measure Icon Text The status of the network is checked The status of the safety laser scanner in the network is checked. ITLOCK1 Safety laser scanner in interlock con- The safety laser scanner is in dition interlock condition.

  • Page 89: Diagnostic Information

    An error occurred during the system Perform a reset of the safety laser test. scanner [ 95]. If the error persists, please contact Pilz. INTF2 An error occurred during the system Perform a reset of the safety laser test. scanner [ 95].
  • Page 90 An error occurred during the system Perform a reset of the safety laser test. scanner [ 95]. If the error persists, please contact Pilz. INTF9 An error occurred during the system Perform a reset of the safety laser test. scanner [ 95].

  • Page 91: Warnings

    An error occurred during the system Perform a reset of the safety laser test. scanner [ 95]. If the error persists, please contact Pilz. INTF20 An error occurred during the system Perform a reset of the safety laser test. scanner [ 95].

  • Page 92: Information

    Operation 10.3.3 Information Message in the display Error/cause Description/measure Icon Text CLEANW2 The font panel of the safety laser Clean front panel scanner is contaminated and it must be cleaned to ensure normal opera- tion. DLDNC A new configuration is downloaded. DLDNF A new firmware version is down- loaded.

  • Page 93: Text Messages In The Display

    Operation Create log file Procedure: 1. Select Device -> Search device. The network is searched for connected PSEN sc M 3.0/5.5 08-12 series. Connected PSEN sc M 3.0/5.5 08-12 series are listed under Network environment. Select the safety laser scanner for which you want to log the events. 2.

  • Page 94: Restore Configuration

    Operation Menu item Menu second Meaning level Firmware version The firmware version of PSEN sc M 3.0/5.5 08-12 series is displayed. Device Lifetime (h) The current operating time of PSEN sc M 3.0/5.5 08-12 series in hours is displayed Configuration Configuration-specific displays Configuration name The name is displayed under which the configura- tion was saved in PSENscan Configurator.

  • Page 95: Reset

    Operation The system checks whether the conditions are met. When the conditions are met, restoring of the configuration is started. 2. Depending on the type of difference between memory module and PSEN sc M 3.0/5.5 08-12 series the restoring of the configuration varies. Serial numbers differ: On the display of the master unit, CFG NO MATCHING is shown.

  • Page 96: Activate Rest Condition

    Operation Procedure: Hold the reset pushbutton down for at least 500 ms. 10.7 Activate rest condition Prerequisites At least two zone sets are configured. No safety or warning zones are configured in the relevant zone set. Procedure: 1. Select the Configure zone sets window. Select Rest condition = Activated.

  • Page 97: Safety Checks, Maintenance And Repair

    Improper cleaning agents can damage the front screen and lead to faulty shutdowns. – Use only the cleaning agents specified. A scratched front panel can lead to faulty shutdowns of the safety laser scanner. Contact Pilz and exchange the PSEN sc head when the front panel is scratched. Contamination Cleaning Finger marks Dampen PSEN sc cloth with PSEN sc cleaner (see...

  • Page 98: Checks

    Regular check Regular checks can bring to light changes to the plant/machine, safeguards and ambient conditions. Pilz recommends that the safety laser scanner be checked every six months. Check the safety laser scanner’s front panel. – Scratched front panel: Exchange the PSEN sc head [ 98].
  • Page 99 Safety checks, maintenance and repair Exchange of the PSEN sc head takes place in a controlled and pollutant-free environ- ment – Temperature between 18 and 30° C – Relative humidity < 80% Within a radius of 275° around the safety laser scanner an area of 2 m must remain free. Required tool: –...
  • Page 100 Safety checks, maintenance and repair 4. Check whether the interior of the safety laser scanner is free from contaminations. Use dry compressed air for cleaning, if necessary. 5. Place the new PSEN sc head carefully on the lower part of the safety laser scanner. While doing so, do not damage the PSEN sc head by collisions with other components.
  • Page 101 Safety checks, maintenance and repair 16. The OSSDs of the safety laser scanner switch to the OFF state. Make sure that the danger zone cannot be used. 17. Click Reject or Accept to complete the calibration. Click Accept to activate the downloaded configuration in the connected device and re- ject the existing configuration on the connected device.

  • Page 102: Dimensions

    Dimensions Dimensions Master unit 59.5 112.5 M5x8 (4x) Side view Plan view Rear view View from below with protective cover Operating Manual PSEN sc M 3.0/5.5 08-12 | 102 1005055-EN-03...
  • Page 103 Dimensions Slave unit 59.5 112.5 M5x8(4x) Side view Plan view Rear view View from below with protective cover Operating Manual PSEN sc M 3.0/5.5 08-12 | 103 1005055-EN-03...
  • Page 104 Dimensions PSEN sc bracket P 119,2 110,4 Front view 72,5 Side view PSEN sc bracket PR Front view Side view Operating Manual PSEN sc M 3.0/5.5 08-12 | 104 1005055-EN-03...
  • Page 105 Dimensions PSEN sc bracket F 39,5 Operating Manual PSEN sc M 3.0/5.5 08-12 | 105 1005055-EN-03...

  • Page 106: Technical Details Order No. 6D000016-6D000017

    Technical details order no. 6D000016-6D000017 Technical details order no. 6D000016-6D000017 General 6D000016 6D000017 Certifications CE, TÜV, cULus Listed CE, TÜV, cULus Listed ESPE type Product type Master Master Sensor's mode of operation Optical Optical Resolutions 40 mm, 70 mm 40 mm, 70 mm Number of zone sets that can be switched Operating range...
  • Page 107 Technical details order no. 6D000016-6D000017 Configurable inputs/outputs (in- 6D000016 6D000017 puts or auxiliary outputs) Number Inputs 6D000016 6D000017 Number Signal level at "0" < 5 V < 5 V Signal level at "1" > 12 V > 12 V Voltage at inputs 24 V 24 V Current per input...
  • Page 108 Technical details order no. 6D000016-6D000017 Environmental data 6D000016 6D000017 Shock stress In accordance with the standard EN 60068-2-27 EN 60068-2-27 Number of shocks 1000 1000 Acceleration Duration 16 ms 16 ms Protection type Housing IP65 IP65 Deviation from ideal flatness of the scan field at max.

  • Page 109: Technical Details Order No. 6D000020-6D000021

    Technical details order no. 6D000020-6D000021 Technical details order no. 6D000020-6D000021 General 6D000020 6D000021 Certifications CE, TÜV, cULus Listed CE, TÜV, cULus Listed ESPE type Product type Slave Slave Sensor's mode of operation Optical Optical Resolutions 30 mm, 40 mm, 50 mm, 70 mm, 30 mm, 40 mm, 50 mm, 70 mm, 150 mm 150 mm...
  • Page 110 Technical details order no. 6D000020-6D000021 Inputs 6D000020 6D000021 Signal level at "0" < 5 V < 5 V Signal level at "1" > 12 V > 12 V Voltage at inputs 24 V 24 V Current per input 2 mA 2 mA Input resistance 12 kOhm...
  • Page 111 Technical details order no. 6D000020-6D000021 Environmental data 6D000020 6D000021 Deviation from ideal flatness of the scan field at max. operating range 50 mm 50 mm Mechanical data 6D000020 6D000021 Distance scanning plane to top edge 37,7 mm 37,7 mm Distance mirror rotational axis to the rear 52,5 mm 52,5 mm...

  • Page 112: Safety Characteristic Data

    Safety characteristic data Safety characteristic data NOTICE You must comply with the safety characteristic data in order to achieve the required safety level for your plant/machine. Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO mode 13849-1: 13849-1: 13849-1:...

  • Page 113: Network Data

    Network data Network data Interface Protocol Direction Transport Port No. Can be de- Description activated User interface proprietary 2000 Monitoring User interface proprietary in/out 3000 Receive command User interface proprietary in/out 4088 Find device in network User interface proprietary In/out 12000 Poll configur- ation data...

  • Page 114: Order Reference

    Order reference Order reference 17.1 System Product type Features Order no. PSEN sc M 3.0 Safety laser scanner, range 3 m, master unit, M12, 8/12‑pin 6D000016 08-12 PSEN sc M 5.5 Safety laser scanner, range 5.5 m, master unit, M12, 8/12‑pin 6D000017 08-12 PSEN sc S 3.0 Safety laser scanner, range 3 m, slave unit 6D000020...
  • Page 115 Order reference Product type Features Connector X1 Connector X2 Connector X3 Order no. PSEN sc cable 20 m M12, 8-pin M12, 8-pin 6D000026 CAT5e M12-8sm/ male con- male con- M12-8sm, 20m nector, straight nector, straight PSEN cable axial M12, 8-pin fe- 540319 M12 8-pole 3m male con-...

  • Page 116: Appendix

    Appendix Appendix 18.1 Check list The check list below is intended as an aid in for the following work on a safety laser scan- ner of the PSEN sc M 3.0/5.5 08-12 series: During commissioning, recommissioning, and running the specified regular check. Note that the check list is not intended to replace the plant-specific safety analysis required for commissioning/recommissioning, nor the resulting inspections and actions.
  • Page 117 Appendix Action Not OK Notes Check minimum distance to danger zone Has the minimum distance been calcu- lated in accordance with the applicable standards? Has the calculated minimum distance been maintained at all points? Check safety zone Has the ability to creep underneath the safety zone undetected been ex- cluded? Check safety laser scanner...
  • Page 118 Appendix Action Not OK Notes Check the output circuitry of the programmable safety and control system Have OSSDs been incorporated as re- quired for the desired safety category? Are the switching elements that are connected to the OSSDs (valves, con- tactors, etc.) monitored with feedback loops? Does the wiring of the OSSDs match...

  • Page 119: Identification

    Identification Identification The safety laser scanner's year and month of manufacture is encoded within its serial num- ber. The serial number is a 9-digit code. X YY M ##### Legend X Internal designation (any letter) YY Year of manufacture 16 = 2016 17 = 2017 18 = 2018 19 = 2019...

  • Page 120: Ec Declaration Of Conformity

    European Parliament and of the Council. The complete EC Declaration of Conformity is available on the Internet at www.pilz.com/downloads. Authorised representative: Norbert Fröhlich, Pilz GmbH & Co. KG, Felix-Wankel-Str. 2, 73760 Ostfildern, Germany Operating Manual PSEN sc M 3.0/5.5 08-12...
  • Page 121 We are represented internationally. Please refer to our homepage www.pilz.com for further details or contact our headquarters. Headquarters: Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: info@pilz.com, Internet: www.pilz.com...

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