Peco 28120903 Operator's Manual

Pto driven-grass collection system

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P P P P P P
P P
P
P P
PECO
PECO
PECO
PECO
PECO
MANUAL PART#: Q0597
R
R R
Model# 49131505
(629JI-001A)
OPERATOR'S MANUAL
ASSEMBLY
OPERATION
PTO DRIVEN - GRASS
COLLECTION SYSTEM
Kommander
48" & 54" DECKS
MODEL YEAR:
2023-NEWER
MAINTENANCE
Model# 28120903
Initial Release - Aug 2023

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Summary of Contents for Peco 28120903

  • Page 1 P P P P P P PTO DRIVEN - GRASS PECO PECO PECO PECO PECO COLLECTION SYSTEM Model# 28120903 Kommander 48” & 54” DECKS MODEL YEAR: 2023-NEWER Model# 49131505 (629JI-001A) OPERATOR’S MANUAL ASSEMBLY OPERATION MAINTENANCE MANUAL PART#: Q0597 Initial Release - Aug 2023...
  • Page 2: Table Of Contents

    GRASS COLLECTION SYSTEM TABLE OF CONTENTS SECTION PAGE SECTION PAGE Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2 PTO Mount Plate Installation - - - - - - - - - - - - - - - - 12 Safety Alert Symbols - - - - - - - - - - - - - - - - - - - - - - 3 Lower Frame Tube Installation - - - - - - - - - - - - - - - 13...
  • Page 3: Safety Alert Symbols

    SAFETY WARNING! NEVER operate the mower unless the discharge guard and either the deflector assembly or the vacuum collector adapter are fastened securely in place. WARNING! Do not work around the mower deck boot or the blower area until you are certain that the mower blades and the blower impeller have stopped rotating.
  • Page 4: Introduction And Description

    Section I - INTRODUCTION AND DESCRIPTION Introduction Description We are pleased to have you as a PECO customer. Your The grass collection system is designed for turf collection system has been designed to give you a low maintenance where there is a need to collect the grass maintenance, simple, and effective way to collect the clippings as the mower cuts the turf.
  • Page 6: Operating Instructions

    SECTION III Disengagement Of The PTO Assembly OPERATING INSTRUCTIONS A. To disengage the PTO assembly, move Bagger PTO switch to the off position. General Safety WARNING: The PTO assembly blades will continue to spin. DO NOT TOUCH the PTO assembly, pulleys, or Only qualified people familiar with this operator’s manual and the mower’s operator’s manual should operate this the belt until the tractor is turned off.
  • Page 7: Lubrication

    If for any reason your Service Center is unable to service your collection system or supply replacement parts, contact New PECO, Inc. and include the following information on the chart below. DOCUMENT THE FOLLOWING INFORMATION FOR FUTURE REFERENCE...
  • Page 9: Installation For Use

    Section V - INSTALLATION FOR USE Recommended Tools & Equipment For the installation of this Grass Collection Unit, It is recommended to always use Personal Protective Equipment, such as safety goggles & hearing protection, while using any tool or power equipment during the installation of your Grass Collection Unit.
  • Page 10: Preparation Of Mower

    The engine pulley assembly must be installed using an Preparation Of Mower arbor press or equivalent. During installation, opposite bearing inner race must be supported or bearing NOTE: The mower deck PTO belt must be removed damage may occur. Refer to Figure D. from the electric clutch before continuing with the Figure D installation.
  • Page 11: Rear Mount Plate Installation

    Rear Mount Plate Installation Attach the Rear Mount Plate P#(B2251) to the rear of the mower using (2) 3/8-16 x 3-1/2” U-Bolts P#(K0407) and (4) 3/8”-16 Ny- Flange Locknuts P#(K2038). Keep the hardware relatively loose for ease of installation. Note: Some parts and part features have been removed from view for visual clarity.
  • Page 12: Pto Mount Plate Installation

    PTO Mount Plates Installation First, install the Right PTO Mount Plate P#(B2256) to the Top & Lower Right Mount Plates by using the previously installed (1) 3/8-16” x 1” Carriage Bolt P#(K1182) and (1) 3/8”-16 Ny-Flange Locknut P#(K2038) along with another set of (1) 3/8-16”...
  • Page 13: Lower Frame Tube Installation

    Lower Mount Tube Installation Attach both Lower Mount Tubes P#(B0939) by using (2) 5/16”-18 x 2.5” U-Bolts P#(K1098) and (4) 5/16”-18 Ny- Flange Locknuts P#(K2516) PER Lower Mount Tube. Refer to Figure A. Note: Some parts and part features have been hidden from view for visual clarity. Figure A Lower Mount (2) U-Bolts &...
  • Page 14: Pto Assembly Installation

    PTO Assembly Installation Figure B Remove (3) 1/4”-20 x 1/2” HHSTS P#(K0353) from the PTO assembly to remove the belt guard. Insert the Gear Box mount rod of the PTO assembly, into the mounting slots Base Plate on the PTO mount plates, as shown in Figure A. Figure A Loosen Bolts...
  • Page 15: Front Baffle Installation (48" Deck)

    Front Baffle Installation (48” Deck) Front Baffle Installation (54” Deck) CAUTION To avoid personal injury: - Disengage the PTO, stop the engine, remove the key and wait for all moving parts to stop - Never operate the mower without a discharge cover or grass-catcher boot installed. 1.
  • Page 16: Safety Interlock Installation

    PTO. Connect to switch. Next, Your PECO bagging system is equipped with a Safety carefully feed the harness around to the right side lap Interlocking system designed to disengage the blower if bar following the fuel line and through the rubber the operator is not seated.
  • Page 17 Fuel Line and Grommet Wire Harness Mower’s Safety Switch Lapbar Disconnect Mower’s Safety Switch here and connect Safety Interlock Harness Between.
  • Page 18: Top Assy To Upper Frame Assy Installation

    Top Assembly To Upper Frame Assembly Installation Align the Top Assembly Pivot Holes to the Upper Frame Assembly. See Figure A below. Before fastening, pull Rubber Dust Guard outward to seal against Upper Frame Assembly (towards the mower’s operator seat). Fasten the Top Assembly to the Upper Frame Assembly using (2) 5/16”-18 x 2-1/2”...
  • Page 19: Hinge Kit Assy Installation

    Hinge Kit Assembly Installation Assemble the Hinge Kit using (1) Latch Plate P#(B0884), (1) 5/16”-18 x 1-1/4” HHCS P#(K1156), (1) 5/16”-18 Ny- Flange Lock Nut P#(K2516), (3) 5/16” Flat Washers P#(K0042), (1) Latch Spacer P#(S0006), (2) Extra Heavy 5/16” Fender Washers P#(K0505) and (1) 5/16”-18 Lock Nut P#(K0506). Leave the nuts loose enough to allow fluid movement of the top when opening and closing.
  • Page 20: Bag Assembly

    Bag Assembly First, take one of the Bag Ring Split Ends and insert it through the Bag Seam Opening. Next, rotate the Bag around the Bag Ring (1) full turn (360 degrees) until the Bag Ring Split Ends and the Bag Seam Opening are positioned on the same side.
  • Page 21: Blower Cone Installation

    Blower Cone Installation Align the bolt holes of the Blower Cone (Item#1) to the bolt holes located on the Blower Housing of the PTO Assembly. Secure the Blower Cone to the Blower Housing by using (3) 1/4”-20 x 3/4” HHCS (Item #4), (3) 1/4” Lock Washers (Item #3), and (3) 1/4”...
  • Page 22: Length Of Hose Adjustment

    Length Of Hose Adjustment Lower Hose To Blower Cone Installation The hoses in steps must be cut to fit your machine. Do not cut the hoses until you have tried to fit them on your Slide a pre-assembled hose clamp over both ends of the machine.
  • Page 23: Impeller Blade Removal/Replacement

    Impeller Blade Removal/Replacement WARNING Removal Before REMOVING/REPLACING the Impeller Blades, be sure the Mower is TURNED OFF, Step 1: Remove the blower cone from the blower housing located on the PTO assembly. With the blower cone the PTO Assembly is DISENGAGED and removed, you will have access to the impeller blade The Negative Cable is REMOVED from the assembly.
  • Page 24: Weight Kit Installation

    Weight Kit Installation Place (2) U-Bolts P#(K0289) through the holes on the front side of Weight Bracket P#(B0941) and start (2) 1/2”-13 Ny-Flange Locknuts P#(K2012) on the backside of the Weight Bracket. Next, place Weight Bar P#(B0704) through U- Bolts and tighten firmly. Place Weight Bracket on front of footrest and secure using (2) 5/16”-18 x 3/4” Carriage Bolts P#(K1142) and (2) 5/16”-18 Ny-Flange Locknuts P#(K2516).
  • Page 25: Exploded Parts List

    A2101 Top Assembly / Standard Exploded Parts View...
  • Page 26 A2222 Top Assembly / Base Exploded Parts View...
  • Page 27 A2194_01 PTO-R Base Assy Exploded Parts View...
  • Page 28 A2194_01 PTO-R Base Assy Exploded Parts List...
  • Page 29 A1137_01 PTO-R Handle Ext. Kit Exploded Parts View...
  • Page 30: Safety Decals

    SAFETY DECALS To promote safe operation, New PECO, Inc. supplies safety decals on all products manufactured. Damage can occur to safety decals either through shipment, use or reconditioning. Contact your local Service Center for replacement decals. P P P PECO...
  • Page 31: Troubleshooting

    Troubleshooting 2017 (v1.0) Collection System Performance Problem Possible Cause Corrective Action — Cutting blades are bent or — Install new cutting blade unbalanced — Loose blower pulley or pulley Abnormal Vibration — Tighten the pulley assembly — Contact dealer to replace —...
  • Page 32 P P P P P P PECO PECO PECO PECO PECO New PECO, Inc. 10 Walden Dr | Arden, North Carolina 28704 Phone: 1-800-438-5823 | 828-684-1234 Fax: 828-684-0858 Email: peco@lawnvac.com Website: www.lawnvac.com...

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