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Peco Magnum 2244 Operator's Manual

Magnum series model:38120901, 38120902, 38120903,38120904
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PECO
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PECO
PECO
Model# 38120901, 38120902, 38120903 & 38120904
Magnum 2244, 2250, 2350, 2460, 2550BR, 2550KO, 2250R,
Magnum HP 2250HP, 2750EFI, 2460HP & 2760EFI
2012-2017
OPERATOR'S MANUAL
ASSEMBLY OPERATION MAINTENANCE
MANUAL PART#: Q0444
R R
R
DESIGNED FOR:
Magnum Series
2560BR, 2560KO, 2460R
PTO GRASS
COLLECTION
SYSTEM
Rev. 2.0

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Summary of Contents for Peco Magnum 2244

  • Page 1 PECO COLLECTION SYSTEM DESIGNED FOR: Magnum Series Model# 38120901, 38120902, 38120903 & 38120904 Magnum 2244, 2250, 2350, 2460, 2550BR, 2550KO, 2250R, 2560BR, 2560KO, 2460R Magnum HP 2250HP, 2750EFI, 2460HP & 2760EFI 2012-2017 OPERATOR’S MANUAL ASSEMBLY OPERATION MAINTENANCE MANUAL PART#: Q0444...

  • Page 2: Table Of Contents

    GRASS COLLECTION SYSTEM TABLE OF CONTENTS SECTION PAGE SECTION PAGE 2-14 Length Of Hose Adjustment - - - - - - - - - - - - - - 16 Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2 2-15 Upper Hose Installation - - - - - - - - - - - - - - - - 16 Safety Alert Symbols - - - - - - - - - - - - - - - - - - - - - - 3 2-17 Lower Hose To Blower Cone Installation- - - - - - 16...

  • Page 3: Safety Alert Symbols

    SAFETY WARNING! NEVER operate the mower unless the discharge guard and either the deflector assembly or the vacuum collector adapter are fastened securely in place. WARNING! Do not work around the mower deck boot or the blower area until you are certain that the mower blades and the blower impeller have stopped rotating.

  • Page 4: Warranty

    PECO elects, without charge if the defect appears within 90 days from the date of installation of such part or before the expiration of the original warranty period, whichever is later.

  • Page 5: Introduction And Description

    Remove the D-drive spacer using an arbor press or Section I equivalent. On removal, adjacent bearing OUTER race must be supported or bearing damage may occur. Refer INTRODUCTION & DESCRIPTION to Figure 2-1b. 1-1 Introduction Your grass collection system has been designed to give PRESS Figure 2-1b you a low maintenance, simple, and effective way to...

  • Page 6: 2-2A Frame Bracket Installation

    2-2a Frame Bracket Installation (For Mowers With ROPS) Remove the rear bumper and hardware from the rear frame of the mower. Secure the right frame bracket P#(B0768) and left frame bracket P#B0769) to the rear frame of the mower using the existing hardware as shown in Figure 2-2a.

  • Page 7: 2-3A Pto Mount Plate Component Installation

    2-3a PTO Mount Plate Component Installation (For Mowers With ROPS) Secure the left PTO mount plate P#(B0771) and the right PTO mount plate P#(B0772) to the PTO stop plate P#(B0733) using (4) 1/4”-20 x 3/4” HHCS P#(K1222) and (4) 1/4”-20 nylon flange locknuts P#(K2014) as shown in Figure 2-3a.

  • Page 8: 2-2B Frame Bracket Installation (W/O Rops)

    2-2b Frame Bracket Installation (For Mowers Without ROPS 2015-2016) Remove the rear bumper and hardware from the rear frame of the mower. Note: Leave all hardware loose until the Support Straps have been installed. (Section 2-3b) Secure the left frame bracket P#(B0769) to the rear frame using (2) 1/2”-13 x 1-1/2” HHCS P#(K1042), (2) 1/2” Flat Washers P#(K0400), (2) 1/4”...

  • Page 9: 2-3B Pto Mount Plate Component Installation (W/O Rops)

    2-3b PTO Mount Plate Component Installation (For Mowers Without ROPS) Secure the left PTO mount plate P#(B0771) and the right PTO mount plate P#(B0772) to the PTO stop plate P#(B0733) using (4) 1/4”-20 x 3/4” HHCS P#(K1222) and (4) 1/4”-20 nylon flange locknuts P#(K2014) as shown in Figure 2-3c.
  • Page 10 2-3c Support Strap Installation (For mowers without ROPS) Starting with the Long Strap P#(B0969), place inside the frame as shown in Figure 2-3e and secure to the Right Frame Bracket and the Mower Frame with (1) 3/8”-16 x 1” HHCS P#(K1191), (1) 3/8”-16 x 1” Carriage Bolt P#(1182) and (2) 3/8”-16 Ny-Flange Locknuts P#(K2038).

  • Page 11: Pto Assembly Installation

    2-4 PTO Installation Insert the PTO assembly P#(A1840) into the PTO mount plate assembly and secure using (1) PTO mount pin P#(B0274) and (1) hair pin clip P#(K0086) as shown in Figure 2-4a and 2-4b. Figure 2-4a Assembly Figure 2-4b PTO Mount Hair Pin Clip...

  • Page 12: Belt Installation And Adjustment

    Adjustment: To adjust the belt tension, turn the 2-5 Belt Installation/Removal and adjustment bolt clockwise until there is 1” of deflection, Adjustment with 10-11lbs of pressure applied to the center of the Installation: Remove the belt guard before belt belt. When the belt has the proper tension, tighten the installation.

  • Page 13: Blower Cone Installation

    Figure 2-9 2-7 Blower Cone Installation Upper Frame Secure the 8” aluminum blower cone P#(E8004) to the Assembly plastic blower housing, using (3) 1/4”-20 x 3/4” HHCS P#(K1222), (3) 1/4” lock washers P#(K0039) and (3) 1/4” flat washers P#(K0037). Refer to Figure 2-7. K1222 Clevis K0039...

  • Page 14: Hinge Kit Assembly Installation

    Use boot P#(E0023) on the 50” & 60” deck models 2-12 Hinge Kit Assembly Installation ranging from 2012-2014 and all 60” deck models from 2015-2016. Assemble the hinge kit as shown in Figure 2-12, using (2) 5/16”-18 x 1” HHCS P#(K1154), (3) 5/16”-18 nylon flange locknuts P#(K2516), (5) 1/4”...
  • Page 15 44” Decks 2-13 Boot To Mower Deck Installation NOTE: Remove all grass deflector and/or mulching 50” & 60” Decks hardware from the mower deck before proceeding. NOTE: Remove all grass deflector and/or mulching hardware from the mower deck before proceeding. With the grass deflector removed, secure the deck mount plate P#(B0774) to the mower deck using (2) Position the boot plate P#(B0775) onto the top of the...

  • Page 16: Length Of Hose Adjustment

    2-15 Length Of Hose Adjustment 2-17 Lower Hose To Blower Cone The hoses in steps 2-16 and 2-17 must be cut to fit your Installation machine. Follow steps 2-16 and 2-17. do not cut the Slide a 8” Spirofil hose clamp P#(J0080) over both ends hoses until you have tried to fit them on your machine.

  • Page 17: Impeller Blade Removal/Replacement

    STEP 4: Remove the blade assembly and key 2-19 Impeller Blade P#(J0254) from the PTO shaft. Note: If necessary, use a Removal/Replacement break free agent to aid in the removal of the blade. WARNING INSTALLATION STEP 1: Insert the key P#(J0254) into the key way on the PTO shaft.

  • Page 18: Weight Kit Installation

    2-20 Weight Kit Installation The weight kit assembly should look like Figure 2-20c after installation is complete. NOTE: It is recommended that someone assist you in the weight kit installation procedure. Figure 2-20c Position the left and right weight brackets as shown in the Figure 2-20a.

  • Page 19: Installation/Removal Of Collection Bags

    2-21 Installation/Removal Of Figure 2-21c Plastic Top Collection Bags IMPORTANT! To prevent bag wear, install (1) Black rubber connector P#(F0010), as shown in Figure 2-21a, on each bag ring while installing bags. Figure 2-21a Bag Ring Black Rubber Connector Fasten Draw Completed Bag -Latch Here Installed...

  • Page 20: Operating Instructions

    SECTION III 3-3 Disengagement Of The PTO OPERATING INSTRUCTIONS Assembly A. To disengage the PTO assembly, slide the 3-1 General Safety engagement handle out of the retaining slot and push the engagement handle away from the operator’s seat. Only qualified people familiar with this operator’s manual and the mower’s operator’s manual should operate this WARNING: The PTO assembly blades will continue to machine.

  • Page 21: Lubrication

    PECO Inc. and include the following information on the chart below. 3. Check belt for proper tension.
  • Page 22 22 22...
  • Page 24 24 24...
  • Page 26 Upper Frame Assy P2B+ Generic Gen 1 V0019 Inlet C0026 Grass Deflector K0114 Black Plastic Rivet R1070 PECO Logo Decal R1057 2" x 4" Red Reflector Label V0017 Pro 2 Bagger Top V0018 Black Plastic Screen J4009 Short Rubber Strap w/ S-Hook K1030 1/4"-20 x 1-1/4"...

  • Page 27: Trouble Shooting Vacuum System

    A1840 PTO ASSEMBLY EXPLODED PARTS VIEW DESCRIPTION...

  • Page 28: Even Bag Fill Adjustment

    A1840 PTO ASSEMBLY EXPLODED PARTS VIEW Item # Doc # Title M0266 'A' PULLEY FOR DECK DRIVE PTO K1446 1.187 OD x .380 ID x .187 WASHER k1190 3/8"-16 x 3/4" HHCS V0015 BLOWER HSG. A0431 GEAR BOX A0498 PULLEY ASSY. FOR GEAR BOX K0360 7/8"...
  • Page 29 Troubleshooting Collection System Performance Problem Possible Cause Corrective Action — Install new cutting blade — Cutting blades are bent or unbalanced Abnormal Vibration — Loose blower pulley or pulley — Tighten the pulley assembly — Impeller blade out of balance —...

  • Page 30: Torque Specifications

    Flap Can Be Adjusted Up/Down Depending On Mowing Conditions. Adjust Flap Up To Allow More Dense Material To Reach Left Bag. Adjust Flap Down To Allow Less Dense Material To Reach The Right Bag. Once Adjusted Properly, Both Bags Should Fill Evenly, But May Require Further Adjusting When Mowing Conditions Change.

  • Page 31: Safety Decals

    SAFETY DECALS To promote safe operation, Peco supplies safety decals on all products manufactured. Damage can occur to safety decals either through shipment, use or reconditioning. Contact your local Service Center for replacement decals. P P P PECO PECO PECO...
  • Page 33 NOTES...
  • Page 34 P P P PECO PECO PECO PECO PECO 10 WALDEN DR. ARDEN, NORTH CAROLINA 28704 (800) 438-5823 OR (828) 684-1234 FAX: (828) 684-0858 EMAIL: peco@lawnvac.com WEBSITE: www.lawnvac.com Rev.1 (1/8/2016)

This manual is also suitable for:

Magnum 2550brMagnum 2250Magnum 2550koMagnum 2350Magnum 2250rMagnum 2560br ... Show all

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