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Related Manuals for Peco Bush Hog HDZ ZT Series
Summary of Contents for Peco Bush Hog HDZ ZT Series
- Page 1 P P P P P P PTO-X Driven - GRASS PECO PECO PECO PECO PECO COLLECTION SYSTEM Model# 47131505 HDZ Series ZT 61” DECK MODEL YEAR: 2018-NEWER OPERATOR’S MANUAL ASSEMBLY OPERATION MAINTENANCE MANUAL PART#: Q0523 Rev. 3 - June 2020...
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Page 2: Table Of Contents
GRASS COLLECTION SYSTEM TABLE OF CONTENTS SECTION PAGE SECTION PAGE Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2 Boot Kit Installation - - - - - - - - - - - - - - - - - - - - - - 19 Safety Alert Symbols - - - - - - - - - - - - - - - - - - - - - - 3 Exhaust Guard Installation - - - - - - - - - - - - - - - - - 20... -
Page 3: Safety Alert Symbols
SAFETY WARNING! NEVER operate the mower unless the discharge guard and either the deflector assembly or the vacuum collector adapter are fastened securely in place. WARNING! Do not work around the mower deck boot or the blower area until you are certain that the mower blades and the blower impeller have stopped rotating. -
Page 4: Warranty
6. REMEDIED EXCLUSIVE: The only remedies the purchaser has in connection with the breach or performance of any warranty on New PECO, Inc. consumer products are set forth above. In no event will New PECO, Inc. be liable for special incidental or consequential damages. -
Page 5: Introduction And Description
Section I - INTRODUCTION AND DESCRIPTION Introduction Description We are pleased to have you as a PECO customer. Your The grass collection system is designed for turf collection system has been designed to give you a low maintenance where there is a need to collect the grass maintenance, simple, and effective way to collect the clippings as the mower cuts the turf. -
Page 6: Installation For Use
Section II - INSTALLATION FOR USE Preparation Of Mower Figure C NOTE: The mower deck PTO belt must be removed from the electric clutch before continuing with the installation. Refer to your mower’s owner’s manual for instructions on PTO belt removal. The Engine Pulley Bushing and Hex Bolt used depends on the mower model/engine type. -
Page 7: Preparation Of Mower
Preparation of Mower (Continued) Position the PTO Belt loosely around the Engine Pulley before installing the Engine Pulley and Engine Pulley Bushing. The PTO Belt only needs to be positioned correctly at this point and will be fully positioned and tightened once the PTO-X Unit is installed. -
Page 8: Mount Arm Assembly & Installation
Mount Arm Assembly & Installation To install the Mount Arm Assembly (Item #1), unbolt and set aside (1) of the pre-existing bolts and its hardware located on the rear right of the mower’s bumper and unbolt (2) pre-existing bolts holding the side of the ROPS (Refer to the figure below). -
Page 9: Right / Back Plate Adapter Installation
Right / Back Plate Adapter Installation The following instructions on this page is intended for owners with the extended bumper (Mower Units starting with Serial# 1HJXR1200920001 and onward). Align the rear bolt holes of the Right Back Plate Adapter (Item #1) to those of the Mount Arm. Secure the Right Back Plate Adapter, relatively loose, to the Mount Arm by using (2) 3/8”-16 x 1”... -
Page 10: Rear Frame Assy Installation
Rear Frame Assembly Installation To install the Rear Frame Bracket (Item #1), remove and set aside the (4) existing bolts and hardware on the rear of the mower’s bumper. Remove (1) 3/8”-16 x 3” HHCS (Item #6) and (1) 3/8-16” Ny-Flange Lock Nut (Item #5) used to secure the Back Plate Adapter / Left. -
Page 11: Lower Mount Tube Installation
Lower Mount Tube Installation Secure (2) Lower Mount Tubes ( Item #1) to the Rear Frame Bracket using (2) 5/16”-18 x 2” x 2-1/2” U-Bolt ( Item and (4) 5/16”-18 Ny-Flange Locknuts ( Item #3) PER TUBE. Allow the Lower Mount Tubes to rest on the tabs of the Rear Frame Bracket. -
Page 12: Upper Frame Assy Installation
Upper Frame Assembly Installation Position the Upper Frame Assembly (Item #1) above the Lower Mount Tubes as shown in Figure A. Slide the Upper Frame Assembly down onto the Lower Mount Tubes and secure using (2) Clevis Pins (Item #2) and (2) Rue Ring Cotter Pin Clips (Item #3). -
Page 13: Pto Drive Assy Installation
PTO Drive Assembly Once the Mount Arm Assembly is installed and secured to the mower, assemble the Drive Assembly P#(A2061_01), Belt Guard Assembly P#(A2069_02) & Idler Mount Assembly P#(A2067_02). First, attach the Belt Guard Assembly P#(A2069_02) to the Drive Assembly P#(A2061_01) using (2) 1/4”-20 x 5/8” Carriage Bolts P#(K1010) and (2) 1/4”-20 Ny-Flange Lock Nuts P#(K2014). - Page 14 PTO Drive Assembly (Continued) Attach the Idler Mount Assembly P#(A2067_02) to the Drive Assembly using (1) 3/8”-16 x 1” HHCS (A) P#(K1191), (1) 3/8”-16 x 1” Carriage Bolt (B) P#(K1182) and (2) 3/8”-16 Ny-Flange Lock Nuts P#(K2038). Refer to Figure B. Leave Bolts Loose (Note: Orientation of bolts A &...
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Page 15: Drive Assy & Belt Installation
Drive Assembly and Belt Installation (Note: It is recommended that someone assist during this step.) Insert the Drive Assembly into the receiver tube on the Mount Arm Assembly until the Knob Plunger Pin engages. Once in place, turn Lock Handle clockwise until tight. Next, feed the AK83 Belt P#(M0315) between the Belt Guard and the Idler Mount Assembly. -
Page 16: Top Assy To Upper Frame Assy Installation
Top Assembly To Upper Frame Assembly Installation Align the Top Assembly Pivot Holes to the Upper Frame Assembly. See Figure A below. Before fastening, pull Rubber Dust Guard outward to seal against Upper Frame Assembly (towards the mower’s operator seat). Fasten the Top Assembly to the Upper Frame Assembly using (2) 5/16”-18 x 2-1/2”... -
Page 17: Hinge Kit Assy Installation
Hinge Kit Assembly Installation Assemble the Hinge Kit using (1) Latch Plate P#(B0884), (1) 5/16”-18 x 1-1/4” HHCS P#(K1156), (1) 5/16”-18 Ny- Flange Lock Nut P#(K2516), (3) 5/16” Flat Washers P#(K0042), (1) Latch Spacer P#(S0006), (2) Extra Heavy 5/16” Fender Washers P#(K0505) and (1) 5/16”-18 Lock Nut P#(K0506). Leave the nuts loose enough to allow fluid movement of the top when opening and closing. -
Page 18: Bag Assembly
Bag Assembly First, take one of the Bag Ring Split Ends and insert it through the Bag Seam Opening. Next, rotate the Bag around the Bag Ring (1) full turn (360 degrees) until the Bag Ring Split Ends and the Bag Seam Opening are positioned on the same side. -
Page 19: Blower Cone Installation
Blower Cone Installation Once the (2) bolts are tight, tighten the Jam Nuts against Thread (1) 5/16”-18 Jam Nut P#(K0120) onto each end the threaded boss as shown in Figure C. of (2) 5/16”-18 x 2-1/2” HHCS P#(K0125) as shown in Figure A. -
Page 20: Exhaust Guard Installation
Exhaust Guard Installation An Exhaust Guard would need to be installed on your PTO Rear Frame Bracket to prevent the exhaust from damaging the collection bags. To install the Exhaust Guard, align the (2) bolt holes to those on the bottom right of the Rear Frame Bracket. Secure the Exhaust Guard by using (2) 3/8”-16 x 1”... -
Page 21: Length Of Hose Adjustment
Length Of Hose Adjustment Lower Hose To Blower Cone Installation The hoses in the following steps must be cut to fit your machine. Do not cut the hoses until you have tried to fit Slide a Hose Clamp P#(J0060) over both ends of the them on your machine. -
Page 22: Impeller Blade Removal/Replacement
Impeller Blade Removal/Replacement To Remove: First remove the 5/16”-24 x 1” HHCS P#(K0428) (#1), Taper Lock Bushing Washer P#(K0284) (#3), (2) 5/16 Flat Wahers P#(K0042) and Spacer Bushing P#(S0159) (#4) from the Taper-Lock Bushing P#(S0157) (#5). Next remove the (2) 1/4”-20 x 1” HHCS (#2) and place them into the threaded holes of the Taper-Lock Bushing (#5). Gradually thread each bolt evenly into the Taper-Lock Bushing, forcing the blade to break-away from the Taper-Lock Bushing. -
Page 23: Wiring Harness Installation
Before routing the PTO Switch (#2), determine where on Wire Harness Installation the right mower side panel the PTO Switch should be attached. It is recommended to attach the PTO Switch WARNING close to the control panel of the mower for ease of access. - Page 24 Wire Harness Installation (Continued) Figure B...
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Page 25: Weight Kit Installation
Weight Kit Installation Position the Dual Weight Bracket Base (Item#1) under the caster tubing w/ opening towards caster fork. Next, position the Weight Bracket Clamp (Item#2) on top of caster tubing w/ opening towards caster fork. Align the (4) holes of the Weight Bracket Clamp (Item#2) to the holes in the Dual Weight Bracket Base (Item#1). Loosely fasten the Weight Bracket Clamp (Item#2) to the Weight Bracket Base (Item#1) using (4) 5/16"-18 x 3"... -
Page 26: Exploded Views & Parts List
A2136 Mount Arm Assy... - Page 27 A2092 Idler Arm Assembly Item # Part # Desc. Qty. A2070_01 Idler Arm Weldment K1467 Flat Washer M6 x 12mm OD J0801 1/4"-28 Zirc Fitting A2067_02 Idler Mount Assembly Item # Part # Desc. Qty. B0958_02 Idler Mnt Pl K2038 Ny-Flange Lock Nut 3/8"-16 K1463 Flat Washer .720 ID x 1.500 OD x .250 T...
- Page 28 A2058 Gearbox Sub-Assembly...
- Page 29 A2059_01 Clutch Sub-Assembly Item # Part # Desc. Qty. (Ogura 110 Ft-Lb Clutch/Brake) M0001 Electric Clutch S0007 Clutch Shaft K0278 Double Indented Washer 7/16" / 1.375 OD x .440 ID x .179 T K0140 Lock Washer 7/16" / High-Collar Helical Spring K0359 HHCS / 7/16"-20 x 4.00"...
- Page 30 A2057_01 Drive Assembly Exploded Parts View...
- Page 31 A2060_01 Mounted Drive Assembly...
- Page 32 A2039_01 Base Drive Assembly Item # Part # Desc. Qty. B0938 Drive Guard A2032 Drive Arm Assy A2035_01 Housing Mnt Assy B0942_01 Anti-Rotation Brkt K1153 HHCS 5/16"-18 x 3/4" K0043 Lock Washer 5/16" K0353 HWHTCS 1/4"-20 x 1/2" K1154 HHCS 5/16"-18 x 1" K2516 Ny-Flange Lock Nut 5/16"-18 A2060_01 Mounted Drive Assy...
- Page 33 A2061_02 Drive Assembly / 4 Blade Impeller...
- Page 34 A1158 Top Assembly Item # Part # Desc. Qty. V0022 Pro 3 Bagger Top Exploded Parts View C0069 Dust Guard Brace K0114 Black Plastic Rivet K1030 1/4"-20 x 1-1/4" Carriage Bolt J4009 Short Rubber Strap w/ S-Hook K0037 Flat Washer / 1/4" (.75 OD x .312 ID x .060 T) K1128 1/4"-20 Nyloc Nut C0026 Grass Deflector K0062 Fender Washer / .230 ID x 1.500 OD / Zinc...
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Page 36: Safety Decals
SAFETY DECALS To promote safe operation, New PECO, Inc. supplies safety decals on all products manufactured. Damage can occur to safety decals either through shipment, use or reconditioning. Contact your local Service Center for replacement decals. P P P PECO... -
Page 37: Operating Instructions
SECTION III OPERATING INSTRUCTIONS General Safety Disengagement Of The PTO Assembly Only qualified people familiar with this operator’s manual A. To disengage the PTO assembly, move Bagger PTO and the mower’s operator’s manual should operate this switch to the off position. machine. -
Page 38: Lubrication
If for any reason your Service Center is unable to service your collection system or supply replacement parts, contact New PECO, Inc. and include the following information on the chart below. DOCUMENT THE FOLLOWING INFORMATION FOR FUTURE REFERENCE... -
Page 40: Troubleshooting
Troubleshooting 2017 (v1.0) Collection System Performance Problem Possible Cause Corrective Action — Cutting blades are bent or — Install new cutting blade unbalanced — Loose blower pulley or pulley Abnormal Vibration — Tighten the pulley assembly — Contact dealer to replace —... - Page 41 Notes...
- Page 42 P P P P P P PECO PECO PECO PECO PECO New PECO, Inc. 10 Walden Dr | Arden, North Carolina 28704 Phone: 1-800-438-5823 | 828-684-1234 Fax: 828-684-0858 Email: peco@lawnvac.com Website: www.lawnvac.com...
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