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Summary of Contents for CAME BKS22AGE
- Page 1 Sliding gate operator FA01292-EN BK series BKS22AGE / BKS22ALE EN English INSTALLATION MANUAL...
- Page 3 Before continuing, also read the general precautions for users. This product must only be used for its specifi cally intended purpose. any other use may be hazardous. Came S.p.A. is not liable for any damage caused by improper, wrongful and unreasonable use. • This manual's product is defi ned by machinery directive 2006/42/CE as "partly-completed machinery".
- Page 4 The measurements, unless otherwise stated, are in millimeters. DESCRIPTION BKS22AGE - Automated operator featuring a control board with graphic-display for programming functions, plus a device for movement and obstruction detecting - for sliding gates up to 2,200 kg in weight and 20 m in length.
- Page 5 DUTY CYCLES Datum BKS22AGE / BKS22ALE Cycles/hour (no.) Consecutive cycles (no.) The cycles calculation refers to a gate that has a standard reference length (see the intended use), that are professionally installed, free of any mechanical issues and/or accidental friction points, and measured at 20° C, as stated in EN Standard 60335-2-103.
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Page 6: Description Of Parts
DESCRIPTION OF PARTS 1. Cover 8. Control board rack 2. Front cover 9. Control board 3. Gear motor 10. Limit-switch fins 4. Fan 11. Transformer 5. Condenser 12. Mounting braces for housing accessories (optional) 6. Mechanical limit switch 13. Release hatch 7. -
Page 7: Preliminary Checks
GENERAL INSTALLATION INDICATIONS ⚠ Only skilled, qualified staff must install this product. PRELIMINARY CHECKS ⚠ Before beginning the installation, do the following: • check that the upper slide-guides are friction-free; • check that the gate is stable and that the casters are in good working order and lubricated; •... - Page 8 FITTING THE ANCHORING PLATE Set up a foundation frame that is larger than the anchoring plate and sink it into the dug hole. The foundation frame must jut out by 50 mm above ground level. Fit an iron cage into the foundation frame to reinforce the concrete. Fit the bolts into the anchoring plate and tighten them using the nuts.
- Page 9 Remove the foundation frame and fill the hole with earth around the concrete block. Remove the nuts from the bolts. Fit the electric cables into the tubes so that they come out about 600 mm.
- Page 10 SETTING UP THE OPERATOR Removethe front cover and the operator casing. Place the operator on top of the anchoring plate. Caution! The electric cables must pass under the gearmotor casing and must not touch any parts that may overheat during use, such as the motor or the transformer, and so on).
- Page 11 FASTENING THE RACK If the rack is already set up, the next step should be to adjust the rack-and-pinion coupling distance, otherwise, fasten it: - release the gear motor; - rest the rack above the gearmotor pinion; - weld or fasten the rack to the gate along its entire length. To assemble the rack modules, use an extra piece and rest it under the joint, then fasten it using two clamps.
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Page 12: Fastening The Operator
FASTENING THE OPERATOR Once adjusting is complete, fasten the gearmotor to the plate using the plates and nuts. ESTABLISHING THE LIMIT-SWITCH POINTS For opening: - open the gate; - fi t the opening limit-switch tab onto the rack until the micro switch activates (spring) and fasten it using the grub screws. Spring ~ 20 For closing:... -
Page 13: Control Board
CONTROL BOARD ⚠ Caution! Before doing any work on the control board, cut off the mains power supply, and disconnect any batteries. The functions available on the input and output contacts, the time adjustments and user management are all set and viewable on the segmented graphic display. -
Page 14: Electrical Connections
ELECTRICAL CONNECTIONS ⚠ Connect all wires and cables in compliance with the law. Before connecting all the wires, set up the cables by using cable glands on the control board brace, as shown in the figure. Keep the electrical cables away from any parts that may overheat during use, like the motor, transformer, and so on. Cable glands of the control-board brace FACTORY WIRING 120/230V AC gear motor with Encoder... -
Page 15: Power Supply
POWER SUPPLY 120 / 230 V AC 50/60 Hz To vary the motor torque, move the shown faston to one of the four positions; from 1 (min.) to 4 (max.). Charcoal Black Blue White Orange Brown Accessories power supply output 24 V AC, max 20 W. -
Page 16: Control Devices
CONTROL DEVICES WARNING! For the system to work properly, before fitting any snap-in card (e.g. the AF R800), you MUST CUT OFF THE MAIN POWER SUPPLY and remove any batteries. STOP button (NC contact). For stopping the gate while excluding automatic closing. -
Page 17: Safety Devices
SAFETY DEVICES Photocells Configure contact CX or CY (NC), safety input for photocells. See F2 (input CX) or F3 (input CY) in: - C1 reopening during closing. When the gate is closing, opening the contact triggers the inversion of movement until the gate is fully open again; - C2 closing during opening. - Page 18 RIOCN8WS RIOED8WS RIOPH8WS RIOLX8WS PAIRED OPERATION OR CRP (CAME REMOTE PROTOCOL) Serial RS485 connection via CRP (Came Remote Protocol) or UTP CAT 5 for paired operation (see chapter called PAIRED OPERATION). Fit the RSE card. A B GND...
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Page 19: Description Of The Commands
PROGRAMMING DESCRIPTION OF THE COMMANDS The ESC button is for: - exiting menus; - deleting changes; - stopping the gate (only when testing). The < > keys are for: - moving from one item to another; - increasing or decreasing a value; - opening and closing the gate (only when testing). - Page 20 After every opening or closing command, the board will check whether the photocells are working properly. The safety test is always active for wireless devices. Safety test This function only appears if the photocells have been enabled. OFF (default) / 1=CX / 2=CY / 4=CX+CY The gate opens and closes by keeping the button pressed.
- Page 21 Peripheral number 1 ----> 255 For setting the communication speed used in the CRP (Came Remote Protocol) connection system. COM speed 0 = 1200 Baud / 1 = 2400 Baud / 2 = 4800 Baud / 3 = 9600 Baud / 4 = 14400 Baud / 5 = 19200 Baud...
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Page 22: Travel Calibration
Deleting users Deleting single users (see paragraph called DELETING SINGLE USERS) Deleting all users. Deleting users OFF = Deactivated (default) / ON = Delete Select the type of transmitter radio coding that you wish to save on the control board. ⚠... -
Page 23: Managing Users
... a number from 1 to 25 will blink for a few seconds. Send the code from the transmitter or other control device, such as, a keypad selector or a transponder.❸ Mark the user entered in the table LIST OF REGISTERED USERS. From the docs.came.com portal, download the L20180423 module for registering the users. DELETING SINGLE USERS Select U2. Press ENTER to confirm. ❶... -
Page 24: Error Messages
SAVING AND UPLOADING ALL DATA (USERS AND CONFIGURATION) WITH THE MEMORY ROLL Procedure for memorizing all of the system's user and configuration data by using the Memory Roll, so they can be used with another control board, even on another system. Caution! Fitting and extracting the Memory Roll must be done with the mains power disconnected. -
Page 25: Final Operations
FINAL OPERATIONS Once the operator is up and running and the users are registered, refit and fasten the covers without pinching any wires. PAIRED OPERATION Electrical wiring Important! Start by performing the following procedures on both operators: - plugthe RSE card into the connector on the control panel of both operators; Connect the two control panels to a CAT 5-type (max. -
Page 26: Dismantling And Disposal
☞ CAME CANCELLI AUTOMATICI S.p.A. applies a certified Environmental Management System at its premises, which is compliant with the UNI EN ISO 14001 standard to ensure the environment is safeguarded. Please continue safeguarding the environment. At CAME we consider it one of the fundamentals of our operating and market strategies. Simply follow these brief disposal guidelines:... - Page 28 CAME S.p.A. Via Martiri Della Libertà, 15 31030 Dosson di Casier - Treviso - Italy tel. (+39) 0422 4940 - fax. (+39) 0422 4941...
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