Related Manuals for CAME BKV Series
Summary of Contents for CAME BKV Series
- Page 1 FA01274-EN Sliding gate operator BKV series BKV15AGS / BKV20AGS / BKV25AGS BKV15ALS / BKV20ALS / BKV25ALS BKV15AGE / BKV20AGE / BKV25AGE BKV15RGS / BKV20RGS EN English INSTALLATION MANUAL...
- Page 3 This product must only be used for its specifi cally intended purpose. Any other use is dangerous. Came S.P.A. is not liable for any damage caused by improper, wrongful and unreasonable use. • This manual's product is defi ned by machinery directive 2006/42/ CE as "partly-completed machinery".
- Page 4 cables must run through the cable glands and must not touch any heated parts, such as the motor, transformer, and so on). • Make sure you have set up a suitable dual pole cut off device along the power supply that is compliant with the installation rules. It should completely cut off the power supply according to category III surcharge conditions.
- Page 5 This symbol shows which parts to read carefully. ⚠ This symbol shows which parts describe safety issues ☞ This symbol shows which parts to tell users about. The measurements, unless otherwise stated, are in millimeters. DESCRIPTION BKV15AGS - High performance operator with 36 V motor, featuring a control board with graphic display, Adaptive Speed &...
- Page 6 Limits to use BKV15AGS BKV20AGS BKV25AGS Type BKV15ALS BKV20ALS BKV25ALS BKV15RGS BKV20RGS BKV15AGE BKV20AGE BKV25AGE Maximum gate-leaf length (m) Maximum gate-leaf weight (kg) 1.500 2.000 2.500 1.500 2.000 Pinion module Technical data BKV15AGS BKV20AGS BKV25AGS Tipo BKV15ALS BKV20ALS BKV25ALS BKV15RGS BKV20RGS BKV15AGE BKV20AGE...
- Page 7 Dimensions Standard installation Operator Photocell post Limit-switch fi ns Mechanical gate stop Rack Transmitter Selector 10. Slide guides Flashing light 11. Junction pit Photocells 12. Sensitive safety-edge...
- Page 8 Description of parts Cover 12. Housing for the RGP1 module Board protecting cover 13. Release lever Control board 14. Limit-switch fi ns Board-fi tting support 15. Small hardware Gear motor 16. Housing for UR042 module Mechanical limit switch 17. Holes for the electrical cables to run through Anchoring plate 18.
- Page 9 GENERAL INSTALLATION INDICATIONS ⚠ Only skilled, qualifi ed staff must install this product. Preliminary checks ⚠ Before beginning the installation, do the following: check that the upper slide-guides are friction-free; • make sure there is are opening and closing mechanical gate stops; •...
- Page 10 INSTALLING ⚠ The following illustrations are mere examples. Consider that the space available where to fi t the barrier and accessories will vary depending on the area where it is installed. It is up to the installer to fi nd the most suitable solution.
- Page 11 Fit the bolts into the anchoring plate and tighten them using the nuts. Remove the pre-shaped clamps using a screw driver or pliers. Fit the plate into the iron cage. Careful! The tubes must pass through their corresponding holes. If the rack is already there, place the anchoring plate, being careful to respect the measurements shown in the drawing.
- Page 12 Remove the foundation frame and fill the hole with earth around the concrete block. Remove the nuts from the bolts. Fit the electric cables into the tubes so that they come out about 600 mm.
- Page 13 Setting up the operator Remove the gearmotor cover by loosening the side screws. Place the operator on top of the anchoring plate. Careful! The electric cables must pass under the gearmotor case. Perforate the cable gland, pass the cables through and fi t it into its corresponding housing. Raise the gearmotor by 5 to 10 mm from the plate by turning the threaded feet, to make room for further pinion and rack adjustments.
- Page 14 Fastening the rack If the rack is already set up, the next step should be to adjust the rack-and-pinion coupling distance, otherwise, fasten it: - release the operator ; - rest the rack above the operator pinion ; - either weld or fasten the rack along the entire length of the gate . ...
- Page 15 Fastening the operator Complete the adjusting, fasten the gearmotor to the plate using the washers and nuts. Establishing the limit-switch points Mechanical limit-switches For opening: - open the gate ; - fi t the opening limit-switch fi n onto the rack until the micro switch activates (spring) and fasten it using the grub screws .
- Page 16 Limit switch with magnetic sensor (only for BKV15AGE, BKV20AGE and BKV25AGE) For opening: - open the gate; - insert the limit switch magnetic tab at the rack opening holding the magnet at a distance between 10 and 30 mm from the magnetic sensor; - fasten the tab support to the rack using the headless bolts;...
- Page 17 Likewise, set the closing limit-switch magnetic tab with the gate closed, this time. ~ 20...
- Page 18 Terminals for the RGP1 module and the LBB battery charger 16. R700/R800 card connector Programming buttons 17. Connector for the RIOCN8WS module RSE card slot 18. Connector for the SIPA06 card Connector for CAME KEY 19. Limit-switch terminals AF card slot 20. Accessories fuse Antenna terminal 21. Control-board fuse Terminals for safety devices 22.
- Page 19 ELECTRICAL CONNECTIONS ⚠ Connect all wires and cables in compliance with the law. Remove the control board's cover as shown in the figure. WARNING! For the system to work properly, before fi tting any plug-in card (e.g. the AF R800), you MUST CUT OFF THE MAIN POWER SUPPLY and remove any batteries.
- Page 20 Input voltage (L-N) Line voltage input at 120 / 230 V AC (1P+N+PE) - 50/60 Hz. (10-11) Accessories power supply output 24 V AC/DC, max 20 W. 10 11 E E3 5 Signaling devices (10-E) Flashing light connection output (Contact rated at: 24 V AC/DC - 3 W max). (10-E3) Additional light connection output (contact rated at: 24 V AC/DC - 12 W max).
- Page 21 Command and control devices (R700/R800) R700 card for using the transponder selector or card reader, or, R800 card for using the keypad selector. Set the type of selector when programming. (S1-GND) LT001 transponder selector or card reader (A-B) Keypad selector. (1-2) STOP button (NC contact).
- Page 22 Safety devices Photocells Confi gure contact CX, CY, CZ or CK (NC), input for safety devices such as photocells as: - [C1]reopening during closing. When the gate is closing, opening the contact causes the inversion of movement until opening is complete; - [C2]reclosing during opening.
- Page 23 Sensitive safety-edge Confi gure contact CX, CY, CZ or CK (NC), input for safety devices such as sensitive safety-edges as: -edge with clean contact) or [r7] (sensitive safety-edge with 8K2 resistor), reopening when closing. When the gate is closing, opening the contact triggers the inversion of movement until the gate is fully open again; - edge with clean contact) or [r7] (sensitive safety-edge with 8K2 resistor), reclosing when opening.
- Page 24 Rio System Wireless devices Plug-in radio-control module for managing safety and warning devices over radio frequencies. Plug the RIOCN8WS card into the corresponding connector on the control board. Set the function to be associated with the following wireless devices: [RIO ED T1], [RIO ED T2], [RIO PH T1] and [RIO PH T2], when programming.
- Page 25 RGSM / UR042 Onsite connection Fit the CAME KEY into the corresponding connector on the control board. Download and confi gure the CAME SetUp app on a PC, Tablet or Smartphone. For greater details, see CAME KEY manual. CAME KEY...
- Page 26 Combined connection Connecting two operators with a single control. Connectthe two control boards by using a CAT 5 (max 1.000 m) cable to terminals A-A / B-B / GND-GND. Plug the RSE card into the RSE_1 connector on the control board of both operators. Confi...
- Page 27 SETTING UP Once you have finished the electrical connections and installed the limit-switches, have skilled, qualified staff commission the operator. Before proceeding, check that the maneuvering area is free of any obstructions, then check that the limit- switches work properly and that there both opening and closing mechanical stops are in place. After powering up the system for the first time, perform the preliminary procedures that appear on the display.
- Page 28 Calibrating (3/4) Calibrating (1/4) Calibrating (4/4) Calibrating (2/4) PROGRAMMING Description of programming commands The ESC button is for: - exiting menus; - cancelling changes. - returning to the previous screen during the guided procedure; - stopping the gate when it is functioning. The <...
- Page 29 Menu structure The default parameters are in bold case Main menu Level 2 menu Level 3 menu Parameters Opening direction Left / Right Motor test Press the < > keys Motor settings Gate-travel calibration Confi rm? NO / Confi rm? YES Motor type BKV1500 / BKV2000 / BKV2500 Opening speed...
- Page 30 Maintained action On / Off Bistable Functions Output B1-B2 Monostable (1 > 180 sec.) Remove obstruction On / Off Automatic close Off / 1 > 180 sec. Times Automatic partially close Off / 1 >...> 10 >...> 180 sec. Gate-open warning light Warning light on / fl...
- Page 31 Set up Off / 1X100 > 250X100 maintenance Maintenance Confi rm? NO reset Confi rm? YES Technical Resetting Confi rm? NO parameters Confi rm? YES Errors list Show clock Set the clock Date and time Automatic DST On / Off 24 hours / 12 hours (AM/ Manage timer Time format...
- Page 32 ⚠ When programming, the operator needs to be in stop mode. Configuration Motor settings [Opening direction] ➡ [Left] > [Right] Setting the gate-opening direction. [Motor test] ➡ [Press the < > keys] This test checks whether the gate opens in the proper direction. Use the < > keys when programming. [Gate-travel calibration] Self-learning of the gate's travel.
- Page 33 [AST control (run)] ➡ [Disabled] > [Minimun] > [Medium] > [Maximum] > [Costumize] (from 10% maximum sensitivity to 100% sensitivity disabled). To set the obstruction-detection sensitivity when the gate is motion. [AST control (slowd.)] ➡ [Disabled] > [Minimun] > [Medium] > [Maximum] > [Costumize] (from 10% maximum sensitivity to 100% sensitivity disabled).
- Page 34 [CY input] Input NC – See function [CX Input] [CZ input] Input NC – See function [CX Input] [Input CK] Input NC – See function [CX Input] [Safety devices test] ➡ [Off ] > [On] After every opening or closing command, the board will check whether the photocells are working properly. ...
- Page 35 Functions [Maintained action] ➡ [Off ] > [On] The gate opens and closes by keeping the button pressed. Opening button on contact 2-3 and closing button on contact 2-4. All other control devices, even radio-based ones, are excluded. [Output B1-B2] ➡ [Bistable] > [Monostable 1 sec.] > ... > [Monostable 180 sec.] To confi...
- Page 36 RSE communication [RSE1] ➡ [Off ] > [Combined] > [CRP] Confi gure the RSE1 connector as: [Combined] = to work in MASTER mode for controlling the two operators; [CRP] = remote connection system or [Off ]. [CRP Address] ➡ [1] > ... > [255] Associate an address number that uniquely identifi...
- Page 37 Step-by-step User saved Code already exists One RADIO From the docs.came.com portal, download the L20180423 module for registering the users. Remove user Removing single users. 1. From the [Manage users] menu, select [Remove User] Press the ENTER key. 2. Select the user number to remove by using the < > keys and press ENTER.
- Page 38 Remove all Deleting all users. 1. From the [Manage users] menu, select [Remove all]. Press ENTER. 2. Select [Confi rm? YES] and press ENTER to confi rm the deletion of all users. Manage users Remove all Remove all Confirm? YES Done Radio-frequency decoding To establish the type of radio-frequency coding for the transmitter you want to save to the control board, among...
- Page 39 Change mode To change the command of the operator oof an added user. 1. From the [Manage users] menu, select [Change mode]. Press the ENTER key. 2. Select the user for whom you want to change the command. Press ENTER. 3.
- Page 40 Resetting parameters To reset the initial settings, except for the [Decode radio frequency] and [Motor type] functions. Select [Confi rm? YES] and press ENTER. Errors list It shows the last eight errors, in chronological order, during the operator's life cycle. The complete list of errors can be deleted.
- Page 41 Remove password 1. From the [Password], select [Remove password]. Press the ENTER key. 2. Select [Confi rm? YES] and press ENTER. Password Remove Password Remove password Confirm? YES Done Change password 1. On the [Password] menu, select [Change password]. Press the ENTER key. 2.
- Page 42 Manage timer The Manage Timer menu appears only if a SIPA06 control board is plugged in. Show clock View date and time. Tuesday 17/04/18 08:33:58 Set the clock Date and time settings. 1. On the [Manage Timer] menu, select [Set Clock]. Press the ENTER key. 2.
- Page 43 Time format To set the time format from [24 hour clock] to [12 hour clock (am/pm)]. Tuesday 17/04/18 Tuesday 17/04/18 12:00:00 PM 24:00:00 Create new timer To manage the operating times of one or more of the following available functions:[Open], [Partially open] and [Output B1-B2].
- Page 44 Remove timer Deleting the timer. 1. From the [Manage timer] menu, select [Remove timer] Press the ENTER key. 2. The display will show the type of command that is activated (O = Open, P = Partially open or B = Output B1- B2) and the commands' start and stop times.
- Page 45 "F" Menu Simplifi ed functions menu. Total Stop New user CX input Remove user CY input Remove all CZ input Decode radio-frequency Safety devices test Maintained action Software version Command 2-7 Obstruction block Gate open warning light Exclude Encoder Slowed-down start Sensor type Light on E3 Automatic closing time...
- Page 46 SAVING AND UPLOADING DATA USING THE MEMORY ROLL Caution! Fitting and extracting the Memory Roll must be done with the mains power disconnected. 1. Plug the MEMORY ROLL into the corresponding connector on the control board. 2. On the [Confi guration] menu, select [External memory] and press ENTER. Select [Saving data] and press ENTER to confi...
- Page 47 COMBINED FUNCTION Electrical wiring Plug the RSE card into the RSE_1 connector on the control board of both operators. Connectthe two control boards by way of a CAT 5 (max. 1000 m) cable onto terminals A-A / B-B / GND-GND. Connect all the control, safety devices and cards, such as the R700, AF, and so on, only on the MASTER control board.
- Page 48 Confi gured on the wrong RSE port port is for "combined" on the MASTER operator and CRO on the SLAVE Non-CAME transmitters Use CAME transmitters The coding settings are diff erent to the Make sure the radio is coded to match [Incompatible radio-...
- Page 49 UNI EN ISO 14001 standard to ensure the environment is safeguarded. Please continue safeguarding the environment. At CAME we consider it one of the fundamentals of our operating and market strategies. Simply follow these brief disposal guidelines:...
- Page 52 CAME S.p.A. Via Martiri Della Libertà, 15 31030 Dosson di Casier - Treviso - Italy tel. (+39) 0422 4940 - fax. (+39) 0422 4941...