Gage Bilt GB512BOM Original Instructions Manual

Installation tool

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ORIGINAL INSTRUCTIONS
GB512BOM / GB512ABOM
INSTALLATION TOOL
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR A DISTRIBUTOR NEAR YOU.
GAGE BILT
44766 Centre Court, Clinton Twp., MI. 48038 USA
Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505
MADE in USA
solutions1@gagebilt.com / www.gagebilt.com

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Summary of Contents for Gage Bilt GB512BOM

  • Page 1 ORIGINAL INSTRUCTIONS GB512BOM / GB512ABOM INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court, Clinton Twp., MI. 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 MADE in USA...
  • Page 2: Table Of Contents

    Description of Functions ................................5 Warnings ..................................... 6 Principle of Operation ................................7 How to set-up the GB512BOM / GB512ABOM ......................... 8 How to use the GB512BOM / GB512ABOM ..........................9 Maintenance ..................................... 10 Troubleshooting / Relief Valve Installation ..........................11 Overhaul ....................................
  • Page 3: Eu Conformity And Warranty

    GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct., Clinton Twp., Michigan U.S.A. +1(586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN12100-1 & 12100-2:2010 EN ISO 11148-1:2011...
  • Page 4: Description And Technical Specifications

    They have a .750 (19.1mm) setting stroke and rated pull load of 10,000 lbs. (44.5 kN). The GB512BOM (electric actuated) installation tool operates on hydraulic pressure developed by the GB940 Powerunit set at 5,400 psi. (372 bar) - 5,600 psi. (386 bar) maximum PULL pressure and 2,200 psi (152 bar) - 2,400 psi (166 bar) maximum RETURN pressure. The tool comes equipped with 12’...
  • Page 5: Description Of Functions

    DESCRIPTION OF FUNCTIONS Cylinder Assembly Anvil Optional Hydraulic Hose “Return” and Hydraulic Hose “Pull” Inlet. Hydraulic Hose “Return” Hydraulic Hose “Pull” GB512BOM/GB512ABOM INSTALLATION TOOL REV 12/22...
  • Page 6: Warnings

    (such as the deflector, pintail collection bottle or catcher bag). 6. Forcible ejection of the mandrel from the front of the nose assembly is possible. GB512BOM/GB512ABOM INSTALLATION TOOL REV 12/22...
  • Page 7: Principle Of Operation

    When the tool is connected to a powerunit, operation is controlled by a actuator to the hydraulic hoses. The GB512ABOM incorporates an air actuator to send a signal; the GB512BOM an electric actuator. When the button is depressed, a directional valve in the powerunit directs oil to the front side of the piston forcing it and the nose assembly collet rearward.
  • Page 8: How To Set-Up The Gb512Bom / Gb512Abom

    1. Set hydraulic power unit to the recommended pressure, 5,400 psi. (372 bar) - 5,600 psi. (386 bar) Max. for the pull and 2,200 (152 bar) - 2,400 psi (166 bar) Max. for the return. Gage Bilt pressure gage assembly (942280) (Sold Separately) is recommended to aid in this procedure.
  • Page 9: How To Use The Gb512Bom / Gb512Abom

    Do not operate when recommended pressures are exceeded as it could cause severe personal injury and or damage the equipment. WARNING: Use only Gage Bilt hydraulic hoses and couplings, or equivalent, rated for 10,000 psi. (689.5 bar) working pressure. WARNING: Do not operate this tool without deflector, pintail catcher bag or pintail collection bottle in place.
  • Page 10: Maintenance

    WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair should be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants should be avoided.
  • Page 11: Troubleshooting / Relief Valve Installation

    1. Insert relief valve into piston with 4 flats facing rear of tool (see image below). DO NOT insert into piston with 4 flats facing the opposite way or damage to the tool or personal injury can occur. Position relief valve 4 flats INCORRECT towards REAR of tool. Image may not reflect actual tool GB512BOM/GB512ABOM INSTALLATION TOOL REV 12/22...
  • Page 12: Overhaul

    • Note: Gage Bilt does not recommend using a pneumatic lubricator or adding pneumatic oil to the air inlet on our tools or powerunits. If a tool is performing poorly or leaking, a complete overhaul may be necessary.
  • Page 13: Parts Lists

    GB512BOM PARTS LIST GB512BOM/GB512ABOM INSTALLATION TOOL REV 12/22...
  • Page 14 GB512ABOM PARTS LIST GB512BOM/GB512ABOM INSTALLATION TOOL REV 12/22...
  • Page 15: Accessories

    Accessories. Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) Grip Gage #GB105093 For NAS LOCKBOLTS and blind fasteners (Sold Separately) Gage Bilt also supplies pin & collar swage inspection gages to certify...
  • Page 16 Accessories Cont. Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) GB940 ELECTRIC POWERUNIT (Sold Separately) The GB940 Hydraulic Powerunit is a light-weight, portable power source designed to operate on a wide range of hydraulic installation tools.
  • Page 17 Accessories Cont. Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) GB910 HYDRAULIC POWERUNIT (Sold Separately) The GB910 Hydraulic Powerunit is a portable power source designed to operate a wide range of hydraulic installation tools. The unit air pow- ered, air actuated and delivers up to 10,000 psi (689.48 bar) working pressure.
  • Page 18 Accessories Cont. Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) GB912 HYDRAULIC POWERUNIT (Sold Separately) The GB912 Hydraulic Powerunit is a portable power source designed to operate a wide range of hydraulic installation tools. The unit air pow- ered, air actuated and delivers up to 10,000 psi (689.48 bar) working pressure.
  • Page 19 This page intentionally left blank GB512BOM/GB512ABOM INSTALLATION TOOL REV 12/22...
  • Page 20 Riveter Kits Available (Sold Separately) Gage Bilt offers a wide selection of standard and custom kits tailored to your needs. Contact us for more information. Approved TEFLON® IS REGISTERED TRADEMARK OF E.I. DUPONT DE NEMOURS & CO. LUBRIPLATE® IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING CO. SLIC-TITE® IS A REGISTERED TRADEMARK OF LA-CO INDUSTRIES INC.

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