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Gage Bilt GB206-500/25 Instructions Manual

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ORIGINAL INSTRUCTIONS
GB206-500/25 & GB206-500/25(A)
INSTALLATION TOOL
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR A DISTRIBUTOR NEAR YOU.
GAGE BILT
44766 Centre Court, Clinton Twp., MI. 48038 USA
Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505
MADE in USA
solutions1@gagebilt.com / www.gagebilt.com

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Summary of Contents for Gage Bilt GB206-500/25

  • Page 1 ORIGINAL INSTRUCTIONS GB206-500/25 & GB206-500/25(A) INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court, Clinton Twp., MI. 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 MADE in USA...

  • Page 2: Table Of Contents

    Description and Technical Specifications ..........................4 Description of Functions ................................5 Warnings ..................................... 6 Principle of Operation ................................7 How to set-up the GB206-500/25 & GB206-500/25A ........................ 8 How to use the GB206-500/25 & GB206-500/25A........................9 Maintenance ..................................... 10 Troubleshooting ..................................11 Overhaul ....................................

  • Page 3: Eu Conformity And Warranty

    GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct., Clinton Twp., Michigan U.S.A. +1(586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN12100-1 & EN12100-2 EN792-1:2000+A1 The Supply of Machinery (Safety) Regulations 2008 EU REPRESENTATIVE Edgar Hausmann GmbH Förster-Busch-Str.

  • Page 4: Description And Technical Specifications

    .500” (12.7mm) fastener setting stroke and a rated pull load of 5,825 lbs. (25.9 kN). The GB206-500/25 (electric actuated) installation tool operates on hydraulic pressure developed by the GB947 Powerunit set at 5,700 psi. (393.0 bar) maximum PULL pressure and 2,400 psi (165.5 bar) maximum RETURN pressure. The tool comes equipped with a 25 foot (7.62 m) hydraulic hose with quick disconnects and a electric control cord assembly .

  • Page 5: Description Of Functions

    DESCRIPTION OF FUNCTIONS Cylinder Assembly Optional Hydraulic Hose “Return” and Hydraulic Hose “Pull” Inlet. Hydraulic Hose “Return” Hydraulic Hose “Pull” GB206-500/25 / GB206-500/25A INSTALLATION TOOL 11/17 REV 4/23...

  • Page 6: Warnings

    6. Forcible ejection of the mandrel from the front of the nose assembly is possible. your employer and consult a physician. 4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used to support the tool. GB206-500/25 / GB206-500/25A INSTALLATION TOOL 11/17 REV 4/23...

  • Page 7: Principle Of Operation

    When the tool is connected to a powerunit, operation is controlled by an actuator or switch attached to the hydraulic hoses. The GB206-500/25A incorporates an air actuator to send a signal; the GB206-500/25 an electric actuator. When the button is depressed, a directional valve in the powerunit directs oil to the front side of the piston forcing it and the nose assembly collet rearward.

  • Page 8: How To Set-Up The Gb206-500/25 & Gb206-500/25A

    1. Set hydraulic power unit to the recommended pressure, 5,700 psi (393.0 bar) Max. for the pull and 2,400 psi (165.5 bar) Max. for the return. Gage Bilt pressure gage assembly (942280) (Sold Separately) is recommended to aid in this procedure. “See hydraulic power unit manual for correct procedure when adjusting pressures”.

  • Page 9: How To Use The Gb206-500/25 & Gb206-500/25A

    Do not operate when recommended pressures are exceeded as it could cause severe personal injury and or damage the equipment. WARNING: Use only Gage Bilt hydraulic hoses and couplings, or equivalent, rated for 10,000 psi. (689.48 bar) working pressure. CAUTION: Do not use beyond the design intent.

  • Page 10: Maintenance

    WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair should be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants should be avoided.

  • Page 11: Troubleshooting

    NOSE ASSEMBLY WON'T ACCEPT FASTENER PINTAIL. a.) Spent fastener stem may be jammed in pulling head. Disassemble and check for worn or broken parts in nose assembly. Replace defective parts, clean and re-lube before reassembling. GB206-500/25 / GB206-500/25A INSTALLATION TOOL 11/17 REV 4/23...

  • Page 12: Overhaul

    • Note: Gage Bilt does not recommend using a pneumatic lubricator or adding pneumatic oil to the air inlet on our tools or powerunits. If a tool is performing poorly or leaking, a complete overhaul may be necessary.

  • Page 13: Stroke Limiter Installation And Removal

    • Note: Gage Bilt does not recommend using a pneumatic lubricator or adding pneumatic oil to the air inlet on our tools or powerunits. Stroke limiters are designed for the protection of the operator and equipment. Failure to operate tool with a stroke limiter as required will result in damage to the nose assembly or tool and may result in personal injury.

  • Page 14: Parts Lists

    GB206-500/25 & GB206-500/25A PARTS LIST GB206-500/25 / GB206-500/25A INSTALLATION TOOL 11/17 REV 4/23...

  • Page 15: Nose Assembly Selection Chart

    GB206-500-25 ACCESSORIES Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) NOSE ASSEMBLY SELECTION CHART Standard Straddle Nose Long (Sold Separately) (Sold Separately) (Sold Separately) FASTENER DIA. STANDARD STRADDLE NOSE...

  • Page 16: Accessories

    Accessories Cont. Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) Relief Valve #206110 When a reduced stroke to .375” (9.5 mm) is required. (Sold Separately) Stroke Limiter #206112 Required with 206110 relief valve to reduce stroke to .375”...
  • Page 17 GB947-12: GB947 and pt# 940701 (12 ft.) Hose Kit GB947-26: GB947 and pt# 940705 (26 ft.) Hose Kit GB947-38: GB947 and pt# 940709 (38 ft.) Hose Kit GB947-52: GB947 and pt# 940714 (52 ft.) Hose Kit GB206-500/25 / GB206-500/25A INSTALLATION TOOL 11/17 REV 4/23...
  • Page 18 Hand held weight - 5.75 lbs. (2.60 kg) Pull load - 4,800 (21.4 kN) GB745/206-500 SERIES Stroke - .500" (12.7 mm) Hand held weight - 2.0 lbs. (.91 kg) Pull load - 4,800 (21.4 kN) GB206-500/25 / GB206-500/25A INSTALLATION TOOL 11/17 REV 4/23...
  • Page 19 This page intentionally left blank GB206-500/25 / GB206-500/25A INSTALLATION TOOL 11/17 REV 4/23...
  • Page 20 Riveter Kits Available (Sold Separately) Gage Bilt offers a wide selection of standard and custom kits tailored to your needs. Contact us for more information. MAGNA-GRIP® IS A REGISTERED TRADEMARK OF HOWMET AEROSPACE. TEFLON® IS REGISTERED TRADEMARK OF E.I. DUPONT DE NEMOURS & CO. LUBRIPLATE® IS A REGISTERED TRADE- MARK OF FISKE BROTHERS REFINING CO.

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Gb206-500/25a

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