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Tyco Electronics AMP PRO-CRIMPER III Instruction Sheet

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PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended-use, production operations is available.
Front of Tool
Die Assembly
The PRO-CRIMPER III Hand
Tool is a Commercial" grade tool
and is designed primarily for field
installation, repair, maintenance
work, or prototyping in industrial,
commercial, or institutional
applications. Product crimped
with this tool will meet the
crimp height requirement for
hand tools in the appropriate
114 application
specification, but may not comply with
other feature parameters of the
specification. Tyco Electgronics offers a
variety of tools to satisfy your
performance requirements. For
additional information, contact the
Tooling Assistance Center at
1-800-722-1111.
PRO-CRIMPER II TOOLING
Hand Tool
Die
and Die Assy
Assy
790163-1
790163-2
790163-3
790163-4
790163-5
790163-6
1. INTRODUCTION
PRO–CRIMPER III Hand Tool Assembly consists of
the Hand Tool Frame 354940–2, and the appropriate
die assembly, as listed in the table in Figure 1. The
die assembly consists of an insulation and connector
shield stuffer, a housing support, housing guides, die
retaining pins, and mounting hardware.
NOTE
Dimensions in this instruction sheet are in
millimeters. Figures and illustrations are for
identification, only, and are not drawn to scale.
E
2004 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
AMP and Tyco are trademarks.
*Trademark
Other products, logos, and company names used are the property of their respective owners.
PRO-CRIMPER III Hand Tool and Die 790163
for EMT Modular Plug Connectors
Stationary Jaw
Moving Jaw
Ratchet
Adjustment
Wheel
CONNECTOR
EMT
Hand Tool
Modular
Frame
Plug
336330-1
336330-2
354940 2
354940-2
336439-1
336462-1
Figure 1
This controlled document is subject to change.
For latest revision, call the FAX/PRODUCT INFO number.
Back of
Tool
Moving Handle
CONDUCTOR
Insulation
AWG
Diameter
(mm)
26-24
26 24
0.80-1.00
0 80 1 00
2. DESCRIPTION
(Figure 1 and Figure 2)
This tool features a tool frame, a stationary jaw and
handle, a moving jaw, a moving handle, and an
adjustable ratchet that ensures full and complete
crimping of product. The tool frame holds a die
assembly with insulation and connector shield and
contact stuffer.
TOOLING ASSISTANCE CENTER 1-800-722-1111
FAX/PRODUCT INFO 1-800-522-6752
For Regional Customer Service, visit our website at
www.tycoelectronics.com
Instruction Sheet
408-8738
01 SEP 04
Rev O
Pivot
Pin
PRO-CRIMPER III
Hand Tool Frame
Stationary
Handle
CABLE
Strip
Outer
Length
Diameter
(mm)
(mm)
5.0-6.0
35
35 +/-5
/ 5
6.0-7.0
1
of 4
LOC B

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Summary of Contents for Tyco Electronics AMP PRO-CRIMPER III

  • Page 1 Figures and illustrations are for identification, only, and are not drawn to scale. This controlled document is subject to change. TOOLING ASSISTANCE CENTER 1-800-722-1111 2004 Tyco Electronics Corporation, Harrisburg, PA of 4 For latest revision, call the FAX/PRODUCT INFO number. FAX/PRODUCT INFO 1-800-522-6752...
  • Page 2 408-8738 PRO-CRIMPER III Hand Tools and Die Assemblies for the EMT Modular Plug Wire Stuffer Tool Frame Holding Screw Die Retaining Housing Guide Pin(s) Insulation Shield Die Retaining Screw(s) Stuffer Wire Chamber Stuffer Housing Guide Housing Support Figure 2 4. CRIMPING PROCEDURE The die assembly consists of an insulation shield stuffer and connector shield stuffer, as well as a This tool is provided with a crimp-adjustment...
  • Page 3 408-8738 PRO-CRIMPER III Hand Tools and Die Assemblies for the EMT Modular Plug Wire Stuffer Holding Screw Insulation 6.02 +/-0.13 Contact Shield Contact Stuffer Stuffer 0.80 Max Housing Modular Plug Wire Cable Shield Connector Housing Holder Support Figure 3 5. CRIMP HEIGHT INSPECTION 5.
  • Page 4 3. Close the tool handles until the ratchet releases, and then allow the handles to open freely. If they Tyco Electronics recommends that operators of the do not open quickly and fully, the spring is tool be made aware of, and are responsible for, the defective and must be replaced.