Summary of Contents for Vertiv NetSure 502NGFB Series
Page 1
NetSure™ 502NGFB SERIES -48V DC Power System Installation Manual (Section 6009), Revision Z Specification Number: 582136700 Model Number: 502NGFB...
Page 2
This document may contain confidential and/or proprietary information of Vertiv Group Corp., and its receipt or possession does not convey any right to reproduce, disclose its contents, or to manufacture or sell anything that it may describe. Reproduction, disclosure, or use without specific authorization from Vertiv Group Corp.
BC, LC, and NC) ................................41 To Bullet Nose-Type Load Distribution Circuit Breaker Positions (List BA and NA) ..................................42 List KG GMT Load Distribution Fuse Panel ..................43 CO Ground Connection ..........................44 Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Page 4
Verifying the Configuration File ........................78 Checking System Status............................. 78 Configuring the SCU+ Identification of Rectifier Modules ..........78 SCU+ Alarm Relay Check ..........................79 Final Steps ..................................84 Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
(ISO) SAFETY! Informs the reader of general safety information, reminders, precautions, or policies not related to a particular source of hazard or to fire safety. (ISO, ANSI, OSHA) Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Only install in a ventilated environment. • Batteries are an energy source that can produce high amounts of electrical current. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
NOTE! When performing any step in procedures that requires removal of existing hardware, retain all hardware for use in subsequent steps, unless otherwise directed. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
If necessary to repair equipment containing static sensitive components, wear an appropriately grounded wrist strap, work on a conductive surface, use a grounded soldering iron, and use grounded test equipment. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Page 10
This page is intentionally blank. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Some of these procedures may have been performed at the factory for you. Installing the System Relay Racks (if required) Secured to Floor Power/Distribution Shelf Secured to Relay Rack or Cabinet Circuit Breakers Installed Fuses Installed Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
• Typical industry standards recommend minimum aisle space clearance of 2'6" for the front of the relay rack(s) and 2' for the rear of the relay rack(s). Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Refer to the General Requirements section at the beginning of this section. Relay Rack Floor Mounting Dimensions Refer to Figure 1 and Figure 2 for relay rack floor mounting dimensions. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Attach the brackets to the shelf mounting angles using kit-furnished screws. Torque to 60 in-lbs. Use drill guide dimensions in the illustration to prepare the wall for customer-furnished fasteners. Secure the shelf assembly to the wall. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Page 17
Use (2) wall anchors per bracket. For solid concrete block, hard natural stone or solid brick, use Hilti HLC H 5/16 X 1-5/8 or similar. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Prepare the wall for customer-furnished fasteners. Secure the wall bracket to the wall. Attach the system to the wall bracket using the standard mounting technique. See “Securing the Power/Distribution Shelf to a Relay Rack or Cabinet” on page 16. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Page 19
Frame Grounding Point (1/4-20 Studs on 5/8” Centers) 552537 Notes: 1. All dimensions are in inches, unless otherwise specified. 2. Installer to furnish hardware for fastening bracket to wall. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Page 20
Frame Grounding Point (1/4-20 Studs on 5/8” Centers) 552535 Notes: 1. All dimensions are in inches, unless otherwise specified. 2. Installer to furnish hardware for fastening bracket to wall. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Figure 6: Installing GMT Load Distribution Fuses (List BF and NF) Front Front access panel removed in illustration for clarity. GMT Fuse GMT Fuse Positions Positions (Max. 10A) (Max. 15A) Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Page 22
When finished, close the Distribution Unit’s front access panel. Figure 7: Installing GMT Load Distribution Fuses (List BA, NA, BC, LC and NC) Fuses GMT Fuse Positions Front Max. 10A Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Page 23
When finished, close the Distribution Unit’s front access panel. Figure 8: Installing Bullet-Nose-Type Load Distribution Circuit Breakers (List BC, LC and NC) Front Load Distribution Circuit Breakers Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Page 24
When finished, close the Distribution Unit’s front access panel. Figure 9: Installing Bullet-Nose-Type Battery Disconnect and Load Distribution Circuit Breakers (List BA and Front Load Distribution Circuit Breakers Battery Disconnect Circuit Breakers Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
NetSure™ 211BC Battery Cabinet, Part No. 545506 Refer to the instructions (Section 6036) supplied with this Battery Cabinet. NetSure™ 211BC Battery Cabinet, Part No. 554631 Refer to the instructions (UM554631) supplied with this Battery Cabinet. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
The DC return connection to this system can remain isolated from system frame and chassis (DC-I). AC Input and AC Input Equipment Grounding Connections Follow the Admonishments listed at the beginning of this section when making AC input connections. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Page 27
P/N 556851 vertical flush mount kit or P/N 558707 mount kit, and List 6 is equipped with P/N 558708 mount kit. AC input connectors are made at the rear of the shelf. Refer to Figure 11 and Figure 12. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Page 28
Figure 11: AC Input Connections Side Mounted Plug-In Molex AC Input Connectors Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Battery Tray to the Negative (–) side of Digital Input #2 (terminal 3 of connector J3). – 48VDC is applied to the alarm lead when the circuit breaker is in the OFF position. Refer to Figure 13. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Page 31
A temperature probe programmed to monitor ambient temperature should be mounted in a convenient location, away from direct sources of heat or cold. To mount, peel the backing from the self- Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Page 32
ALERT! All conductors in the Alarm Cable may be connected within the cabinet. Shorting or grounding of unused conductors may result in service interruption or equipment damage. Therefore insulate all conductor ends not being used in your application. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Page 33
ALERT! All conductors in the Alarm Cable may be connected within the cabinet. Shorting or grounding of unused conductors may result in service interruption or equipment damage. Therefore insulate all conductor ends not being used in your application. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Page 34
ALERT! All conductors in the Alarm Cable may be connected within the cabinet. Shorting or grounding of unused conductors may result in service interruption or equipment damage. Therefore insulate all conductor ends not being used in your application. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
NOTE! You can access the Web pages of the Power System locally by using a "crossover" cable connected directly between your PC and the controller. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Refer to SAG582136700 for P/N’s of the mating connector if you decide to make your own cable. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Page 39
Leads provided with List 61. Leads provided with List 62. -48V on Left (Black Lead), -48V on Left (Black Lead), Return on Right (White Lead) Return on Right (White Lead) Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Max. 10A Mating Connectors and 12 ’ Leads provided with List 60 -48V on Left (Black Lead), Return on Right (White Lead) as viewed from side with door closed Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
5/8” centers for installation of customer provided two-hole lugs. Note that one stud is used to secure lug, the other is used for anti-rotation. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
10-32 studs (w/ hardware) POLARITY WHEN side of shelf, and tools on 5’8” centers for installation MAKING BATTERY to secure lugs from of customer provided two hole lugs. CONNECTIONS front of shelf. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
AWG. Refer to Figure 19. Recommended torque is 5.0 in-lbs. NOTE! “A” Side and “B” Side inputs are strapped in this power system. Figure 19: Load Connections (List KG) Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Battery and battery return leads terminated in two-hole lugs are connected as shown in Figure 18. Observe proper polarity when connecting leads. NOTE! 10-32 studs (w/hardware) on 5/8" centers are provided for these connections. Recommended torque is 20 in-lbs when using the supplied hardware. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
• If battery acid enters your eye, immediately flush your eye with running cold water for at least 15 minutes. Get medical attention immediately. • If battery acid contacts skin or clothing, wash immediately with soap and water. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Page 47
Repeat steps 1 through 7 for any remaining battery trays. If Battery Trays Are Equipped With Circuit Breakers: To connect the batteries to the Power System, turn ON the Battery Disconnect circuit breakers located on all battery trays. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
CONNECT YELLOW WIRE TO: Pin 3 of J3 on Customer Interface board (negative side of Digital Input 2) O-R Lead of 541311 Splice and heat shrink tubing included with 541311 Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Page 50
CONNECT YELLOW WIRE TO: Pin 3 of J3 on Customer Interface board (negative side of Digital Input 2) O-R Lead of 541311 Splice and heat shrink tubing included with 541311 Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Page 51
CONNECT YELLOW WIRE TO: Pin 3 of J3 on Customer Interface board (negative side of Digital Input 2) O-R Lead of 541311 Splice and heat shrink tubing included with 541311 Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Page 52
CONNECT YELLOW WIRE TO: Pin 3 of J3 on Customer Interface board (negative side of Digital Input 2) O-R Lead of 541311 Splice and heat shrink tubing included with 541311 Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
NetSure™ 211BC Battery Cabinet, Part No. 545506 Refer to the instructions (Section 6036) supplied with this Battery Cabinet. NetSure™ 211BC Battery Cabinet, Part No. 554631 Refer to the instructions (UM554631) supplied with this Battery Cabinet. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
After the Rectifier Modules are physically installed in the mounting shelf(s), they are ready for operation immediately after power is supplied to them. Figure 23: Latch Mechanism on the Rectifier Module Latch Mechanism Captive Fastener Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
The rectifiers start and supply power to the loads. NCU Controller Initialization Refer to Figure 24 for locations of the NCU local indicators and navigation keys. Figure 24: NCU Local Indicators and Navigation Keys Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Page 56
From the Main Menu, press the UP and DOWN keys to highlight the desired Menu graphic in the Main Menu. Press the ENT key to enter the selected menu. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Navigate through the controller menus and submenus to check system settings. You can adjust any parameter as required. Note that these settings can also be checked (and changed if required) via the WEB Interface. Refer also to “NCU Start Wizard” on page 57. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Table 5. Table 5: Status and Alarm Indicators Component Indicator Normal State Power (Green) Rectifier Protection Modules (Yellow) Alarm (Red) Status (Green) Minor (Yellow) Critical or Major Alarm (Red) Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
To see the specific alarm(s), navigate to the Alarm Menu and press ENT. The Active Alarm screen lists two critical alarms. “Power System CAN Comm Fail Critical” is displayed. Scroll down by pressing the down arrow key. “Rect Mains Failure Critical” is displayed. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Page 60
Rect Group Multi-Rect Fail Critical” is displayed. Use arrow keys to scroll through the list of alarms. “Rect ### Comm Fail Major” is displayed for each removed rectifier. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Page 61
Press the Enter (ENT) key; then use the UP or DOWN keys to adjust the “Over Voltage 2” value below the system voltage recorded in step 3. Press ENT. Requirement: An audible alarm sounds. Alarm will be silenced in Requirement d. Requirement: NCU “Critical/Major” alarm indicator stays red. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Page 62
Requirement: An audible alarm sounds. The alarm will be silenced in Requirement c. Requirement: NCU “Critical/Major” alarm indicator goes from off to red. Requirement: Press ESC repeatedly to return to the Main screen. NCU displays “Alarm”. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Page 63
Verify the NCU displays the Main screen. If not, press ESC repeatedly to return to the Main screen. Open the front door of the Distribution Unit at the right-hand side of the shelf. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Verify all Rectifier Modules and the Controller are fully seated, latched, and the latch handle screws secured. Verify there are no external alarms, and the local indicators are as shown in Table 5. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
ACU+ front panel and an audible alarm may sound. Disregard all alarms. An audible alarm can be silenced at any time by momentarily depressing the ENT key on the ACU+. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Page 66
From the Main Menu, select a submenu by repetitively pressing the UP or DOWN key on the screen. The selected submenu will be indicated by the cursor. Press ENT to open the submenu. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
ENT. Use the UP and DOWN keys to choose a character. Press ENT to accept and move to the next character. Continue this process until all characters are entered. Press ENT again to accept the password. The default password is 1. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
“0” to”1” (default password is “1”), then press ENT twice. ( If you have been assigned a unique User Name and password, follow this procedure to enter these.) Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Battery must be connected during this procedure. Verify system is operating and no alarms are present. Verify the ACU+ displays the Main screen. If not, press ESC repeatedly to return to the Main screen. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Page 70
“Active Alarm” (ENT). The “Active Alarm” screen lists one major alarm. Press ENT. “Rect (###) Comm Fail Major” is displayed. Requirement: External “Rectifier” (Relay 8) and “Major” (Relay 2) alarms activate. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Page 71
Press the Enter (ENT) key; then use the UP or DOWN keys to adjust the “Over Voltage 1” value below the system voltage recorded in step 3. Press ENT. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Page 72
Requirement: ACU+ “Critical/Major” alarm indicator goes from red to off. Requirement: Press ESC repeatedly to return to the Main screen. ACU+ displays “No Alm”. Requirement: All external alarms deactivate. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Page 73
To see the specific alarm, press ENT to display the Main Menu. Navigate as follows: “Status” (ENT), “Active Alarm” (ENT). The Active Alarm screen lists two critical alarms. Press ENT. “Power System Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Page 74
(2) Place the handle (if black) of a load circuit breaker in the OFF (open) position. Requirement: An audible alarm sounds. The alarm will be silenced in Requirement c. Requirement: ACU+ “Critical/Major” alarm indicator goes from off to red. Requirement: ACU+ displays “Alarm”. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Verify all Rectifier Modules and the Controller are fully seated, latched, and the latch handle screws secured. Verify there are no external alarms, and the local indicators are as shown in Table 6. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
The rectifiers start and supply power to the loads. SCU+ Initialization Refer to Figure 26 for locations of the SCU+ local indicators and navigation keys. Figure 26: SCU+ Local Indicators and Navigation Keys Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Page 77
The selected submenu will be indicated by the cursor. Press ENT to open the submenu. NOTE! Repeatedly press the “ESC” key to return in reverse order level by level from any submenu until the Main screen appears. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Rectifier Modules is by serial number (lowest serial number is Rect 1, next lowest is Rect 2, etc.). If you prefer the SCU+ to identify the Rectifier Modules by position in the shelf (for example, 1-3 from left to right), perform the following procedure. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Requirement: External “AC Fail” (Relay 6) and “Major” (Relay 1) alarms activate. Return external AC disconnect(s) or protective device(s) to the ON position. Requirement: “Power” indicator on subject rectifier modules goes from off to green. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Page 80
Verify system is operating and no alarms are present. Record the system voltage displayed on the SCU+ Main screen. Press ENT to go to the Main Menu. Select “Settings” (ENT). Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Page 81
High Voltage 2 alarm will retire and High Voltage 1 alarm will activate. The audible alarm will be silenced in the next step. Use arrow keys to scroll up to “Over Volt 1”. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Page 82
Requirement: An audible alarm sounds. Alarm will be silenced in Requirement d. Requirement: The “DC Under V1” alarm retires. Requirement: SCU+ “Major/Minor” alarm indicator stays red. Requirement: Press ESC repeatedly to return to the Main screen. SCU+ displays “Alarm”. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Page 83
Do one of the following: (1) Replace the blown GMT fuse with a known good fuse (or a dummy fuse), or (2) place the handle of the circuit breaker in the ON (closed) position. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Verify all Rectifier Modules and the Controller are fully seated, latched, and the latch handle screws secured. Verify there are no external alarms, and the local indicators are as shown in Table 7. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...
Page 85
This page is intentionally blank. Vertiv | NetSure 502NGFB Installation Manual (Section 6009) | Rev. Z...