Lumag BT800 Operator's Manual
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Lumag BT800 Operator's Manual

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Distribution Limited
Power Float
Operator's Manual
BT800 / BT900
FOR YOUR SAFETY
FOR YOUR SAFETY
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL
READ AND UNDERSTAND THE ENTIRE MANUAL
Ensure you read and understand how to operate
BEFORE OPERATING THIS MACHINE
the machine safely. Check your machines oil
BEFORE OPERATING THIS MACHINE
levels before every use.

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Summary of Contents for Lumag BT800

  • Page 1 Distribution Limited Power Float Operator’s Manual BT800 / BT900 FOR YOUR SAFETY FOR YOUR SAFETY FOR YOUR SAFETY READ AND UNDERSTAND THE ENTIRE MANUAL READ AND UNDERSTAND THE ENTIRE MANUAL Ensure you read and understand how to operate BEFORE OPERATING THIS MACHINE the machine safely.
  • Page 3 Lubricate X (2) Parts & Cables 1 – First service only, 2 = Should be carried out by your Lumag Dealer, 3 = May need to be done more often in dusty areas & 4 = Replace paper element only...

  • Page 6: Table Of Contents

    CONTENT General 11. operation 1.1 Information about the instruction manual 11.1 commissioning 1.2 Limitation of Liability 11.2 starting the engine 1.3 Copyright protection 11.3 stopping the motor 11.4 position of the operator Intended Use 11.5 operating 11.6 inclination of the Glättflügel delivery 12.

  • Page 7: General

    GENERAL INFORMATION MANUAL These operating instructions contain important information on handling the machine. Requirement for safe operation is the correct observance of all specified safety and handling instructions. In addition, the rules governing the application range of the machine local accident prevention regulations and general safety regulations must be observed.

  • Page 8: Intended Use

    The warranty is void if the machine is used in commercial, trade or industrial businesses or for equivalent purposes. If the machine is for commercial or industrial use or the like, LUMAG assumes no liability. Any deviation from the intended use beyond and / or other use of the machine can lead to dangerous situations! LUMAG GmbH will relieve against the consequences of any claims resulting from failure to comply with these provisions accordingly.
  • Page 9 14, ACCESSORIES. Package 1 Frame with rotor protection ring and smoothing blade for BT800 -. O Fig for BT-900. Guide bar 2 parts for BT-800 -.. O Figure 1-piece guide linkage for BT-900 - with cable system and...

  • Page 10: Technical Specifications

    4. TECHNICAL SPECIFICATIONS model BT-800 BT-900 drive 4-stroke OHV gasoline engine LONCIN G200F capacity 196 cc rated capacity 4.1 kW * at 3600 1 / min start system recoil fuel Unleaded petrol RON 95 Fuel content 3.6 liters motor oil SAE 10W-30 or 10W-40 Engine oil capacity ~ 0.6 liters...

  • Page 11: Environment

    operation The engine puts the four smoothing blades a belt in rotation. The wings or plate sweep along on the concrete surface to produce a smooth surface. The operator carries out the engine and controls the speed and direction of the machine with the handle. The guard ring reduces the risk of cuts.
  • Page 12 Warnings are indicated in this manual by symbols. The notices referring to your personal safety are highlighted by a warning triangle, notices referring only to property damage have no warning triangle. The instructions must be followed to prevent accidents, personal injury and property damage. DANGER! Failure to follow these instructions highest danger to life or the risk of life-threatening injuries.
  • Page 13 Responsibility of the operator Only trained persons are allowed to start, operate and switch off the machine. The operator should be trained in the correct operation of the machine and be familiar with the necessary safety devices. Insufficiently informed will endanger themselves and others due to improper use. First time users should be instructed by the seller to familiarize yourself with the characteristics of the engine operated machine, the intended use and the necessary safety devices.
  • Page 14 Trowels generate poisonous gases when the engine is running. These gases may be odorless and invisible. Never work in enclosed or poorly ventilated areas with the engine unit. Always provide adequate ventilation. Do not touch the engine and muffler when engine is running or shortly after it is turned off. These areas get hot and may cause burns.
  • Page 15 Never work under the influence of alcohol, drugs or medication. Your vision, your reflexes and your judgment may be impaired. Always make sure that the machine is stable and not tip during the operation, roll, slip or fall. Keep hands, feet, loose clothing and body jewelry from moving or rotating machine parts. Long hair may not be worn open (hair net wear).
  • Page 16 Be careful when operating the machine in the vicinity of reinforcement / concrete iron, pipes, walls and edges. If you touch the blades or Smoothing dish there is a risk of injury or damage to the machine. Edit these sites by hand with a sanding block. always check the concrete characteristics of the machining surface before starting work.
  • Page 17 Check fuel lines, fuel tank cap and tank for leaks or cracks. The machine must not be put into operation with such damage. Fuel can not be stored indefinitely. Only so much shopping, as will be consumed in a few months. Do not use old fuel! transporting fuel and oil only approved and marked containers and store.

  • Page 18: Electrical System

    Maintenance and repair work must be carried out as far as they are described in this manual. All other work must be carried out by a specialist workshop or LUMAG service workshop. be installed by qualified electricians working on the electrical system only.
  • Page 19 Never lift the machine by the handle. The handle can fail, so that the machine is dropped and bystanders may be injured. Never place your foot on the protective ring of the machine. Pay attention to firm ground contact, so that a secure command and control of the machine is guaranteed.
  • Page 20 Sloppy passing the machine can cause serious injury. → In the vicinity of unprotected holes or pits, construction sites, special caution. Always pay attention to the environmental conditions in the workplace. To cut Danger of cuts due to sharp or worn smoothing blades or pan. →...
  • Page 21 The exhaust gases from the engine can be harmful to health. → Use power tool only outdoors and take regular breaks. Fire, explosion Fuel is flammable. → During the work and refueling is forbidden to smoke and fire. exothermic reaction Chemical combustion by the curing of concrete.
  • Page 22 The machine symbols are attached. These represent important information is on the product or usage instructions. Danger! Health and explosion due to engine Danger of carbon monoxide poisoning! not allow the engine to start in closed rooms or run, even if the doors and windows are open.
  • Page 23 Bystanders keep. In front Cleaning, maintenance and repair engine and remove the spark plug cap. throttle Turtle means SLOW or IDLE Rabbit means RUN FAST Engine devices are recyclable waste and does not belong in the household rubbish! Please dispose of the parts in an environmentally friendly Check with your local waste disposal authority for options for environmentally friendly disposal.

  • Page 24: Manually Lifting The Machine

    Close fuel tap, that is set to OFF / OFF and adjust the machine horizontally to prevent a fuel or oil − leakage. When transporting over long distances, the fuel tank is completely emptied. − discuss the lifting operation together with another person. −...

  • Page 25: Trowels

    9th PARTS IDENTIFICATION 9.1 trowels page21 from 51...
  • Page 26 BT-800 BT-900 1 Throttle 8th protective ring 2 Guide handle Smoothing Blades safety lever 10 Belt drive and belt guard 4 tilt rotary knob for Glättflügel 11 Filler plug for gear oil 5 for angular adjustment knob handle 12 transport handle (BT-800) leadershiplinkage Spigot and socket for transit bar...

  • Page 27: Petrol Engine

    9.2 PETROL ENGINE motor switch Is in danger situations fast turn-off required, then release the safety lever on the handlebar and turn the engine switch OFF / OFF. The motor is switched off (ignition shorted). Recoil / starter rope The starter is designed as a magneto ignition with spring return. Mishandling of the recoil can damage the starter.

  • Page 28: Assembly And Preparation

    The machine is delivered disassembled transport reasons, see product handling. For the installation, please note the order of steps, among others. If you have any questions during installation or problems, please contact us. You can reach us by email:info@lumag-maschinen.de or by calling Tel. +49 / (0) 8571/92 556-0.
  • Page 29 aligning the holes of the upper and lower guide rod and connect by means of the hexagon head screw M10 x 35, washer and lock nut. Safety screw screws. 1 x M10 x 35 with a washer and locknut Step 2 / cable for the inclination of the smoothing blade mount Pull the cable for the inclination of the smoothing blade through the slot and - as shown in the illustration - attach.
  • Page 30 Step 5 / throttle lever mount Push the throttle lever with screw on the right guide handle and tighten. Step 6 connect / cable for safety lever Cable connector means - as shown in the figure - to merge. Step 7 / Rubber screw grommet Grommet screw, insert a long cable in the guide rod and fix it with cable ties.
  • Page 31 4 x M8 Connecting Step 9 / cable safety lever on the engine Connect the cable ends by the safety lever on the engine. 1. Cables routed over the engine cover forward andPress cord into the shoe. 2. Connecting the ground wire. 3.

  • Page 32: Guiding Handle

    Smoothing blades be used in the final phase of work. For polishing concrete, the wings must be tilted. NOTES Use only LUMAG-smoothing blades or smoothing pan . It may be installed with larger or smaller diameter no tools. attach the smoothing blades with two hexagonal screws M8 x 40, washer and snap ring per leaf. The screw thread prior to assembly in grease dive.

  • Page 33: Safety Lever

    10.4 SAFETY LEVER If the safety lever triggered safely switches off the motor. DANGER! Risk of injury from contact with rotating parts! When the machine is switched off, the blades rotate to a standstill on. To avoid serious injury, feet and fingers stay away from the protection ring until the wings have come to a complete standstill.
  • Page 34 Do not fill with the engine running gasoline or oil. Do not overfill the tank (gasoline expands). When refueling, do not smoke. Do not open the filler cap is running or hot engine. Replace damaged tank or tank cap. always close tank cap tightly If gasoline spills, no attempt should be made to start the engine.
  • Page 35 Refuel only quality unleaded petrol RON 95. In no case the machine with 2-stroke mixture, diesel or unapproved fuels refuel. 1. Unscrew the tank cover, then place it in a clean place. 2. Gasoline Use a funnel. 3. Close tightly Tankeinfüllöffnung and clean. SERVICE 11th 11.1 GETTING STARTED...

  • Page 36: Starting The Engine

    Condition of the fuel lines − Condition of trowel arms and Glättflügel − State of the protective ring − Operator-specific Hangriffhöhe − 11.2 STARTING THE ENGINE DANGER! Motor never start indoors or run! Poisoning! Do not tilt the machine during startup! Risk of injury! Start the engine only safely mounted smoothing blades.

  • Page 37: Position Of The Operator

    11.3 STOPPING THE ENGINE 1. reduce the engine speed to idle. flicking the throttle to idle (d1). 2. Safety lever (s) release. 3. / Set the motor switch to OFF OFF (c2). 4. Close the fuel tap. To push the lever to the left (a2). 11.4 POSITION OF THE OPERATOR the operatorthe machine is responsible for safe use.
  • Page 38 When the machine is switched off, the smoothing blades or smoothing pan rotate to a standstill on. Always ensure that motor and the tool stand still. 11.6 INCLINED POSITION OF smoothing blades There is a large, rotating aluminum knob on the front of the guide handle. Turn the knob and the tilt angle of the wing changes.

  • Page 39: Maintenance

    To ensure safe and reliable operation, LUMAG-original spare parts are to be used exclusively. The maintenance work for the motor are listed in the accompanying manual.

  • Page 40: Change Engine Oil

    Safety Guidelines Never work without the guard. After maintenance refit all guards. − Use only original LUMAG spare parts. Other parts can cause unpredictable damage and injuries. − Work on the electrical equipment may only be carried out by qualified electricians.

  • Page 41: Air Filter

    change * BTS = operating hours When used in dusty areas more frequently after initial start-up 12.2 ENGINE OIL CHANGE Put the machine on a level surface and stop the engine. Drain the oil while the engine is still warm to assure rapid and complete draining.
  • Page 42 The air filter is equipped with two air filter inserts. Frequent cleaning of the air filter to prevent carburetor malfunction. Clean the air filter and change the air filter inserts 1. Unscrew the wing nut, remove the air cleaner cover and check for holes or tears. replace damaged item.

  • Page 43: Spark Plug

    12.4 CLEANING THE carb bowl 1. Fuel tap turn. 2. Sediment cup and radial seal Unscrew and thoroughly clean in nonflammable solvent and allow to dry. 3. Both parts back on. 4. Fuel valve on and check for leaks. sediment cup 12.5 SPARK PLUG The exhaust gets very hot during operation and remains hot for a while after stopping the engine.

  • Page 44: Setting The Engine Speed

    A loose spark plug can overheat and damage the engine. And an over-tightening the spark plug can damage the threads in the cylinder head. 12.6 SETTING THE ENGINE SPEED (Idle speed) Always remove the drive belt Before adjusting the carburetor, , Start the engine and let it warm up to normal operating temperature.
  • Page 45 Belt and clutch disc must be installed flush with one another. 12.8 LUBRICATION BLADE ARMS lubricate the arms of Glättflügel with commercial liquid grease. The oil in the gearbox does not require any changes, unless it was drained for maintenance. The amount through the fill plug (BT-800) and sight glass (BT-900) Check the side of the gearbox.

  • Page 46: Storage

    replace wing provide machine straight. That the smoothing blades ensure rest flat on the concrete. With a mating ring or socket wrench, the two hexagonal screws with washer and snap ring - with those of the wings on the trowel armis attached - to remove. Remove all the blades in this way. New smoothing blades with the two attach hexagonal screws, washer and snap ring per leaf.
  • Page 47 cover machine and engine and in a clean, dry place - out of reach of children and unauthorized - Store. NOTES Do not use abrasive cleaners or detergents from crude oil to clean plastic parts. Such chemicals can damage plastic parts. 14th EQUIPMENT model Designation...

  • Page 48: Troubleshooting

    15th TROUBLE Before any troubleshooting ! Turn off the machine ! Wait for standstill of Glättflügel or Glättteller ! Disconnect the spark plug disorder root cause remedy Fuel shortage Filling up fuel reversing defective Recoil repair / renew Engine will not start Engine oil Engine oil Spark plug not firing...
  • Page 49 Clean air grille, clean internal cooling Impaired cooling fins Dirty air filter Clean the air filter Carburetor not adjusted properly. let carburetor adjusted by dealer Dirty air filter Clean the air filter Tighten the cylinder head, replace Motor too little power Loose cylinder head gasket or damaged sealing Have engine checked by authorized...
  • Page 50 LUMAG GmbH guarantees impeccable quality and will, without prejudice to statutory liability, in the case of material or manufacturing defects warranty. Which guarantee LUMAG products is 24 months for industrial or professional use or use or for rental for private use only; 12 months from delivery date.

  • Page 51: Ec Declaration Of Conformity

    17th EC DECLARATION OF CONFORMITY Under the provisions of the EC directives Electromagnetic compatibility 2004/108 / EC Machinery Directive 2006/42 / EC explains the company: LUMAG GmbH Robert-Bosch-Ring 3 D-84375 Kirchdorf / Inn page47 from 51...
  • Page 52 Phone: +49 / (0) 8571/92 556-0 Fax: +49 / (0) 8571/92 556-19 that the product Designation: trowels type designation BT-800, BT-900 corresponds to the basic requirements of the above EU guidelines. Authorized representative for the compilation of technical documents: Christopher Weißenhorner The declaration applies exclusively to the machinery in the state in which it was placed on the market;...
  • Page 53 Model BT-800 Model BT-900 page49 from 51...
  • Page 54 page50 from 51...
  • Page 55 LUMAG GmbH Robert-Bosch-Ring 3 D-84375 Kirchdorf Phone: +49 (0) 85 71/92 556 - 0 Fax: +49 (0) 85 71/92 556 - 19 www.lumag-maschinen.de Status: 02/2015 - BT800 / BT900-v1...
  • Page 56 Unit 1-3, Hatchmoor Industrial Estate, Hatherleigh, Okehampton, Devon EX20 3LP Lumag Distribution Limited Company Number: 09267547 VAT Number: GB154566788 Hatherleigh www.lumag-gb.co.uk 01837 811741 Plant and Tool Hire is a trading name of Lumag Distribution LTD Lumag Distribution Limited Company Number: 09267547 VAT Number: GB154566788 Hatherleigh...

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Bt900

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