Lumag RP130HPC Operator's Manual

Lumag RP130HPC Operator's Manual

Forward/reverse compactor

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Distribution Limited
Forward/Reverse Compactor
Operator's Manual
RP130HPC
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL
BEFORE OPERATING THIS MACHINE

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Summary of Contents for Lumag RP130HPC

  • Page 1 Distribution Limited Forward/Reverse Compactor Operator’s Manual RP130HPC FOR YOUR SAFETY READ AND UNDERSTAND THE ENTIRE MANUAL BEFORE OPERATING THIS MACHINE...
  • Page 3 For the warranty to be valid the Warranty Registration Form must be completed and returned to Lumag Distribution Limited within 14 days of the purchase, together with a copy of the purchase invoice. We will use your email to confirm that we have received the completed Warranty Registration Form and contact you about any errors or omissions on the form.
  • Page 5 Lubricate X (2) Parts & Cables 1 – First service only, 2 = Should be carried out by your Lumag Dealer, 3 = May need to be done more often in dusty areas & 4 = Replace paper element only...
  • Page 9: Table Of Contents

    CONTENT Ⅰ. INTRODUCTION............................- 2 - Ⅱ. APPLICATIONS ..........................- 2 - Ⅲ. STRUCTURE............................- 3 - Ⅳ. FUNCTIONS AND CONTROLS......................- 3 - Ⅴ. FOR SAFETY OPERATION........................- 3 - Ⅵ. HAZARDS AND RISKS ........................- 5 - Ⅶ. OPERATION............................- 7 - 7.1 PRIOR TO OPERATION.........................- 7 - 7.2 CAUTION............................
  • Page 10: Ⅰ. Introduction

    Ⅰ. INTRODUCTION Thank you for your selection of our equipment. We have taken care in the design, manufacture and testing of this product. Should service or spare parts be required, prompt and efficient service is available from our branches. General Safety instructions for the Operation of Power Equipment. Our factory’s goal is to produce power equipment that helps the operator work safely and efficiently.
  • Page 11: Ⅲ. Structure

    Ⅲ. STRUCTURE The upper part is made up of Power Source, Handle ,Belt Cover and Guard Hook which are fixed by Engine base. The Engine base is fixed on Vibrating Plate by Shock Absorbing Rubber.The lower part is made up of Vibrating Plate and Vibrator unit that has an Eccentric rotary shaft built in. The power source is transmitted from the centrifugal clutch on engine output shaft to the eccentric rotary shaft via V-belt.
  • Page 12 Safety: This section outlines basic safety procedures that apply to the operation,maintenance and adjustment of the plate compactor. This unit is designed as a powerful, productive machine that should be operated with respect and caution. Misuse or carelessness can result in serious injury or damage. or both. Safety precautions must be observed at all times.
  • Page 13: Ⅵ. Hazards And Risks

    Ⅵ. HAZARDS AND RISKS NEVER allow any person to operate the machine without adequate instruction . ENSURE all operators read,understand and follow the operating instructions SERIOUS INJURY could result from improper or careless use of this machine Plate compactors are heavy units and should be positioned by two people of appropriate strength. Using the lifting handles provided on the machine, along with correct lifting techniques.
  • Page 14 DO NOT refuel the motor while it is in operation or hot. DO NOT refuel the motor in the vicinity of sparks, a naked flame or a person smoking. DO NOT over fill the fuel tank and avoid spilling petrol when refueling. Spilled petrol or petrol vapor may ignite.
  • Page 15: Ⅶ. Operation

    Ⅶ. OPERATION GENERAL OPERATION The machine is best suited to the compaction of bituminous and granular materials e.g. granular soils, gravels and sands or mixtures of both. Cohesive soils such as silt and clay are best compacted using the impact force produced by a vibrating rammer. Where possible the site should be graded and leveled before commencing compaction.
  • Page 16: Caution

    If there is excess belt play. There could be a decrease in the impact force or erratic vibration, causing machine damage. 1-4. Check the engine oil level and if the engine oil lever is low, it should be refilled. Use the proper motor oil as suggested in the table below.
  • Page 17: Starting

    7.3 STARTING Gasoline Engine 3-1. Turn the STOP SWITCH clock-wise to the position “I”(ON) (Fig-3) 3-2.Open the fuel cock. (Fig-4) 3-3. Set the speed control lever 1/3 to 1/2 of the way towards the high speed position. (Fig-5) 3-4. Close the choke lever. If the engine is warm or the ambient temperature is high, open the choke lever half-way, or keep it fully open.
  • Page 18: Operation

    7.4 OPERATION 4-1. As the engine warms up, gradually move the choke lever to the OPEN position. (Fig-8) 4-2. Move the speed control lever from the LOW to the HIGH position. When the engine speed reaches approximately 2,300-2,600 PRM, the centrifugal clutch engages.
  • Page 19: Shutdown

    7.6 SHUTDOWN To stop the engine in an emergency, turn the stop switch to the OFF position. Under normal conditions, use the following procedure: 6-1. Set the speed control lever at the low speed position and allow the engine to run at low speed for 2 or 3 minutes before stopping.( Fig-11) 6-2.Tum stop...
  • Page 20 Keep the air cleaner element clean. URETHANE FOAM ELEMENT Remove the element and wash it in kerosene or diesel fuel. Then saturate it in a mixture of 3 parts kerosene or diesel fuel and 1 part engine oil. Squeeze the element to remove the mixture and install it in the air cleaner.
  • Page 21: Ⅷ. Care & Preventive Maintenance

    Ⅷ. CARE & PREVENTIVE MAINTENANCE Check the oil level in the motor crankcase daily. Check the vibrator oil level weekly. Inspect the rubber anti vibration mounts for wear or deterioration. Clean the underside of the plate regularly to prevent a build up of material.
  • Page 22 Distribution Limited PART DRAWINGS FOR YOUR SAFETY READ AND UNDERSTAND THE ENTIRE MANUAL BEFORE OPERATING THIS MACHINE...
  • Page 23: Ⅺ. Replacement Parts List

    Ⅺ. REPLACEMENT PARTS LIST 10.1 MAJOR COMPONENTS - 14 -...
  • Page 24 PART NO. DESCRIPTION Hex bolt M8*30 Spring washer ¢8 Bigger flat washer ¢8 Clutch assembly Belt Engine Locknut M12 Spring washer ¢12 Ecc, washer ¢12 Protective frame Throttle lever assy 11-1 Throttle lever 11-2 Throttle cable Grip Handle Shock absorber for handle Hex bolt M8*20 Nylon liner Lining tube...
  • Page 25: Vibrator Assembly

    10.2 VIBRATOR ASSEMBLY - 16 -...
  • Page 26 PART NO. DESCRIPTION 24-1 Belt cover (below) 24-2 Flat screw M8*20 24-3 Spring washer ¢8 24-4 Wave washer ¢8 24-5 Driven pulley 24-6 Bearing cover for pulley 24-7 Shim 24-8 Oil seal 28*50*10 24-9 Cover of vibrator 24-37 Vibrating case 24-10 Locating pin ¢8 24-11...
  • Page 27 PART NO. DESCRIPTION 24-40 Rotary sleeve 24-41 Bigger flat washerr ¢5*32*2.5 24-42 Spring Washer ¢5 24-43 Socket head boltM5*16 24-44 Rotator 24-45 Lever, rotator 24-46 Oil seal 20*30*6 24-47 Holder 24-48 Spring washer ¢10 24-49 Socket head bolt M10*25 24-50 Socket head bolt M8*25 24-51 Bearing 16008...
  • Page 28 Unit 10, Hatchmoor Industrial Estate, Hatherleigh, Okehampton, Devon EX20 3LP www.lumag-gb.co.uk 01837 811741 Lumag Distribution Limited Company Number: 09267547 VAT Number: GB154566788 Hatherleigh Plant and Tool Hire is a trading name of Lumag Distribution LTD...

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