Related Manuals for ESAB Origo Mig 4004i A44
Summary of Contents for ESAB Origo Mig 4004i A44
- Page 1 Origo™ Mig 4004i A44 Instruction manual 0463 283 001 GB 20131029 Valid for: 145-xxx-xxxx...
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Page 3: Table Of Contents
Inspection and cleaning ..................18 Welding torch ..................... 18 FAULT TRACING....................19 ORDERING OF SPARE PARTS ................. 20 DIAGRAM ........................21 ORDERING NUMBERS .....................22 SPARE PARTS LIST....................23 ACCESSORIES ......................24 Rights reserved to alter specifications without notice. 0463 283 001 © ESAB AB 2013... -
Page 4: Safety
1 SAFETY SAFETY Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace. - Page 5 Read and understand the instruction manual before installing or operating. PROTECT YOURSELF AND OTHERS! CAUTION! This product is solely intended for arc welding. CAUTION! Read and understand the instruction manual before installing or operating. 0463 283 001 - 5 - © ESAB AB 2013...
- Page 6 As the person responsible for the equipment, it is your responsibility to obtain information on approved collection stations. For further information contact the nearest ESAB dealer. ESAB can provide you with all necessary welding protection and accessories. 0463 283 001 - 6 - © ESAB AB 2013...
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Page 7: Introduction
The power source is intended for use with the wire feed units • Feed 3004/4804 • MobileFeed 300. ESAB's accessories for the product can be found in chapter "Accessories". Equipment The power source is supplied with: • 5 m return cable with earth clamp •... -
Page 8: Technical Data
The duty cycle refers to the time as a percentage of a ten-minute period that you can weld or cut at a certain load without overloading. The duty cycle is valid for 40°C. 0463 283 001 - 8 - © ESAB AB 2013... - Page 9 Equipment marked IP 23S is intended for indoor and outdoor use; however, should not be operated in precipitation. Application class The symbol indicates that the power source is designed for use in areas with increased electrical hazard. 0463 283 001 - 9 - © ESAB AB 2013...
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Page 10: Installation
It is the user's responsibility to take adequate precautions. Location Position the welding power source such way that its cooling air inlets and outlets are not obstructed. Lifting instruction 0463 283 001 - 10 - © ESAB AB 2013... -
Page 11: Mains Supply
(see technical data). In this case it is the responsibility of the installer or user of the equipment to ensure, by consultation with the distribution network operator if necessary, that the equipment may be connected. 0463 283 001 - 11 - © ESAB AB 2013... - Page 12 NOTE! The power source can be connected for generator power. For more information, contact authorised ESAB service personnel. Check that the unit is connected to the correct mains power supply voltage, and that it is protected by the correct fuse size. A protective earth connection must be made, in accordance with regulations.
- Page 13 If the mains cable needs to be changed, the earth connection to the bottom plate must be made in a correct way. See from the picture above in which order the washers, nuts and screws are placed. 0463 283 001 - 13 - © ESAB AB 2013...
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Page 14: Operation
General safety regulations for handling the equipment can be found in the "SAFETY" chapter of this manual. Read it through before you start using the equipment! WARNING! Secure the equipment - particularly if the ground is uneven or sloping. 0463 283 001 - 14 - © ESAB AB 2013... -
Page 15: Connections And Control Devices
For MMA welding, the welding cable can be connected to the positive terminal (+) or negative terminal (-) depending on the type of electrode used. The connecting polarity is stated on the electrode packaging. 0463 283 001 - 15 - © ESAB AB 2013... -
Page 16: Turning The Power Source On/Off
The weld pool and the electrode are protected by shielding gas. For TIG welding, the welding power source is supplemented with: • TIG torch with tungsten electrode and gas valve • argon gas bottle • argon gas regulator 0463 283 001 - 16 - © ESAB AB 2013... - Page 17 "Live TIG-start" At a "Live TIG-start" the tungsten electrode must touch the workpiece. When the electrode is then lifted away from workpiece, the arc is struck with the set current value. 0463 283 001 - 17 - © ESAB AB 2013...
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Page 18: Maintenance
3. Ensure that the filter with the finest mesh is placed towards the grille. 4. Reinstall the filter. Welding torch Wear parts should be cleaned and replaced at regular intervals in order to achieve trouble-free welding. 0463 283 001 - 18 - © ESAB AB 2013... -
Page 19: Fault Tracing
• Check that the correct current value is set. • Check that the correct welding wires are being used. • Check the main power supply fuses. 0463 283 001 - 19 - © ESAB AB 2013... -
Page 20: Ordering Of Spare Parts
Spare parts may be ordered through your nearest ESAB dealer, see the back cover of this document. When ordering, please state product type, serial number, designation and spare part number in accordance with the spare parts list. -
Page 21: Diagram
DIAGRAM DIAGRAM 0463 283 001 - 21 - © ESAB AB 2013... -
Page 22: Ordering Numbers
English 0444 408 101 Instruction manual Feed unit Feed 3004/4804 0558 005 921 Instruction manual MobileFeed 300 AVS in English Technical documentation is available on the Internet at www.esab.com 0463 283 001 - 22 - © ESAB AB 2013... -
Page 23: Spare Parts List
SPARE PARTS LIST SPARE PARTS LIST Item Qty Ordering no. Denomination Notes Component designation 0462 197 001 Dust filter 0463 283 001 - 23 - © ESAB AB 2013... -
Page 24: Accessories
Feed 4804 MA23, with water 0460 526 989 Feed 4804 MA24 0460 526 999 Feed 4804 MA24, with water 0558 005 728 MobileFeed 300 AVS 0462 300 880 Cooling unit COOL 1 0463 283 001 - 24 - © ESAB AB 2013... - Page 25 0459 491 883 Remote control unit AT1 CAN MMA and TIG: current 0459 491 884 Remote control unit AT1 CF CAN MMA and TIG: rough and fine setting of current 0463 283 001 - 25 - © ESAB AB 2013...
- Page 26 Remote control cable 10 pole - 4 pole 0459 960 880 0459 960 881 10 m 0459 960 882 25 m For more information of the accessories contact the nearest ESAB agency. 0463 283 001 - 26 - © ESAB AB 2013...
- Page 27 ACCESSORIES 0463 283 001 - 27 - © ESAB AB 2013...
- Page 28 ESAB subsidiaries and representative offices Europe NORWAY North and South America SOUTH KOREA AS ESAB ESAB SeAH Corporation AUSTRIA Larvik ARGENTINA Kyungnam ESAB Ges.m.b.H Tel: +47 33 12 10 00 CONARCO Tel: +82 55 269 8170 Vienna-Liesing Fax: +47 33 11 52 03...