Eaton Power Xpert 9395 550/275 Installation And Operation Manual
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Eaton Power Xpert 9395 550/275 Installation And Operation Manual

Eaton Power Xpert 9395 550/275 Installation And Operation Manual

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Power Xpert
9395 UPS 550/275 UPS
™
225–550 kVA
Installation and Operation Manual

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  • Page 1 Power Xpert 9395 UPS 550/275 UPS ™ 225–550 kVA Installation and Operation Manual...
  • Page 3 Power Xpert 9395 UPS 550/275 UPS ™ 225–550 kVA Installation and Operation Manual...
  • Page 4 Protection Association, Inc. All other trademarks are property of their respective companies. Copyright 2010-2018 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.
  • Page 5 2-Hole Barrel Lug Terminations to Bus Bar Installation ........Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 6: Table Of Contents

    Display Menu Operation ............Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 7 7.4.18 Transfer from Bypass to Online Mode..........7-36 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 8 MONTHLY Maintenance ............Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 9 WARRANTY....................Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 10 This page intentionally left blank. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 11 Figure 6-1. Main Elements of the UPS System ............Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 12 Figure 7-35. Module Control Detail Screen............. 7-61 viii Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 13 Figure 9-1. UPS Filter Locations ..............Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 14 This page intentionally left blank. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 15 The UPS is housed in a single, free-standing cabinet with safety shields behind the door and front panels for hazardous voltage protection. The cabinet matches the battery and distribution cabinets in style and color. Figure 1-1 shows the Power Xpert 9395 550/275 UPS. Figure 1-2 shows the Power Xpert 9395 550/275 UPS with the FI-UPM.
  • Page 16 Introduction Older LCD Pushbutton Control Panel Figure 1-1. Power Xpert 9395 550/275 UPS Cabinet Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 17 Introduction New Color Touchscreen Control Panel Figure 1-2. Power Xpert 9395 550/275 UPS Cabinet with the Field Installed UPM 1.1.2 Control Panel The control panel, located on the front of the UPS, may contain a liquid crystal display (LCD) and pushbutton switches or a color touchscreen to control the operation of the UPS and to display the status of the UPS system.
  • Page 18 Separate Rectifier Input If a FI-UPM is to be installed with the Power Xpert 9395 550/275 UPS at the initial installation or in the future, the UPS can be supplied with separate rectifier inputs for each UPM. Separate inputs provide increased flexibility and reliability by allowing multiple input sources to supply the UPS.
  • Page 19 1.2.9 Inherent Redundancy To deliver greater reliability, the Power Xpert 9395 UPS can be configured by an authorized Eaton Customer Service Engineer for inherent redundancy. When configured, the UPS automatically becomes redundant if the load is at or below the capacity of the UPMs minus the capacity of one UPM. Under normal conditions the UPMs in the UPS share the load equally.
  • Page 20 A PXGX connectivity card is required in an X-Slot communication bay. An optional Powerware Environmental Monitoring Probe (EMP) is required for temperature/humidity monitoring. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 21 In this manual, the term UPS refers only to the UPS cabinet and its internal elements. The term UPS system refers to the entire power protection system – the UPS cabinet, the battery cabinet, and options or accessories installed. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 22 This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 23 Detailed illustrations of the cabinet, including dimension and connection point drawings. Refer to the Eaton 9315, 9390 and 9395 Sync Control Installation and Operation Manual for the following additional information: Installation instructions, including site preparation, planning for installation, and wiring and safety information.
  • Page 24 Introduction This page intentionally left blank. 1-10 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 25 Do not install or operate the UPS system close to gas or electric heat sources. The operating environment should be maintained within the parameters stated in this manual. Keep surroundings uncluttered, clean, and free from excess moisture. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 26 Une mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements en vigueur dans votre localité. Ne jamais jeter les batteries au feu. L'exposition aux flammes risque de les faire exploser. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 27 Section 1 Installation...
  • Page 29 If the UPS is to be operated at an altitude higher than 1000m (3000 ft), contact an Eaton service representative for important information about high altitude operation. The operating environment must meet the weight, clearance, and environmental requirements specified.
  • Page 30 Maximum Relative Humidity: 95%, non-condensing CAUTION If Eaton battery cabinets are located in the same room as the UPS, the battery cabinet environmental requirements supercede the UPS requirements. Operating temperatures above the recommended range will result in decreased battery life and performance, and will reduce or void the battery warranty.

  • Page 31: Figure 3-1. Ups Cabinet Dimensions (Front View)

    550 kVA 400/400 106 (26749) Power Xpert 9395-550/550 480/480 107 ((27020) 1873.9 [73.8] 1333.8 [52.5] Dimensions are in millimeters [inches]. Figure 3-1. UPS Cabinet Dimensions (Front View) Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 32: Figure 3-2. Ups Cabinet Dimensions (Right Side View)

    Figure 3-2. UPS Cabinet Dimensions (Right Side View) [1.2] 475.4 [14.8] [18.7] [1.2] 758.8 [24.9] [20] Front Dimensions are in millimeters [inches]. Figure 3-3. UPS Cabinet Dimensions (Top View) Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 33: Figure 3-4. Ups Cabinet Dimensions (Bottom View)

    [13.6] [32.7] [13.6] Front 12.7 [0.5] X 15.8 [0.62] Slot (6X) Dimensions are in millimeters [inches]. Figure 3-5. UPS Cabinet Dimensions (Bottom View with Mounting Brackets) Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 34: Figure 3-6. Ups Cabinet Center Of Gravity

    (Square) 1.57 [0.40] Needed to remove key Front View 1/2” Knockout Pattern (Typical 5 Sides) Dimensions are in millimeters [inches]. Figure 3-7. Remote EPO Switch Dimensions Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 35 CANNOT be used. DO NOT bond the inverter center point (E12) to ground: this is an internal UPS function and requires no additional work by the installer or user. Please contact the Eaton help desk listed in Chapter 1 for additional guidance regarding dual high impedance ground sources.
  • Page 36 Because of the future upgradability to a fully rated 550 kVA UPS with the addition of the FI-UPM, the UPS wiring is specified for 550 kVA in Table 3-4 through Table 3-7. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 37 Because of the future upgradability to a fully rated 550 kVA UPS with the addition of the FI-UPM, the UPS wiring is specified for 550 kVA. Battery Conductor Sizing: Eaton strongly recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time.
  • Page 38 Because of the future upgradability to a fully rated 550 kVA UPS with the addition of the FI-UPM, the UPS wiring is specified for 550 kVA. Battery Conductor Sizing: Eaton strongly recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time.
  • Page 39 Because of the future upgradability to a fully rated 550 kVA UPS with the addition of the FI-UPM, the UPS wiring is specified for 550 kVA. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 3-11...
  • Page 40 Because of the future upgradability to a fully rated 550 kVA UPS with the addition of the FI-UPM, the UPS wiring is specified for 550 kVA. 3-12 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 41 CSA rated at 90ºC. See Table 3-13 for power cable terminations. Figure 4-5 and Figure 4-5 show the location of the power cable terminals inside the UPS. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 3-13...
  • Page 42 7 – 1 bolt mounting 22 (16) NOTE Customer ground, sized in accordance with NEC Table 250.122, can be run in any conduit listed in Table 3-14. 3-14 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 43 NEC Table 250.122. For 3 wire configurations when neutral is not required, the conduit sizes suggested below may be oversized. Conduit sizes listed are for copper wiring only. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 3-15...
  • Page 44 NOTE Because of the future upgradability to a fully rated 550 kVA UPS with the addition of the FI-UPM, these breaker sizes are specified for 550 kVA. 3-16 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 45 The battery wiring used between the battery and the UPS should not allow a voltage drop of more than 1% of nominal DC voltage at rated battery current. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 3-17...
  • Page 46 Alarm relay contacts have a maximum current rating of 5A and a switched voltage rating of 30 Vac and 28 Vdc. Alarm relay wiring should be a minimum of 22 AWG. 3-18 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 47 (E12) to ground: this is an internal UPS function and requires no additional work by the installer or user. Please contact the Eaton help desk listed in Chapter 1 for additional guidance regarding dual high impedance ground sources.
  • Page 48 If these instructions are not followed, damage to the wiring channel and wiring will occur. Carefully inspect the outer packaging for evidence of damage during transit. CAUTION Do not install a damaged cabinet. Report any damage to the carrier and contact an Eaton service representative immediately. NOTE For the following step, verify that the forklift or pallet jack is rated to handle the weight of the cabinet (see Table 3-1 for cabinet weight).
  • Page 49 Inspect the contents for any evidence of physical damage, and compare each item with the Bill of Lading. If damage has occurred or shortages are evident, contact an Eaton service representative immediately to determine the extent of the damage and its impact on further installation.
  • Page 50 UPS Installation Plan and Unpacking Figure 3-8. Power Xpert 9395 550/275 UPS Cabinet as Shipped on Pallet 3-22 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 51 (see Figure 3-6 for the UPS cabinet center of gravity measurements). If the cabinet must be moved using the cabinet front or rear fork lift slots, see the caution statement at the beginning of this procedure. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 52 12. If installing a battery system, proceed to paragraph 4.4; otherwise, proceed to Step 13. 13. If installing a tie cabinet or distribution panel for a distributed bypass system, proceed to paragraph 4.5; otherwise, proceed to paragraph 4.6. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 53: Figure 4-1. Removing The Left Side Shipping Bracket

    UPS System Installation UPM Removable Front Panel Shipping Bracket Bolts Pallet Shipping Bracket Left Side Shipping Bolts Bracket Figure 4-1. Removing the Left Side Shipping Bracket Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 54: Figure 4-2. Removing The Right Side Shipping Bracket

    UPS System Installation Front Door Removable Left Front Panel Shipping Bracket Bolts Pallet Right Side Shipping Bracket Shipping Bracket Bolts Figure 4-2. Removing the Right Side Shipping Bracket Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 55 4.5. Battery System Installation If installing an Eaton battery cabinet, refer to the Eaton 9395 Integrated Battery Cabinet (Model IBC-L) Installation Manual, listed in paragraph 1.7. If installing a customer-supplied battery system, install the battery system according to the battery and battery system manufacturer's instructions and all applicable codes and regulations, including the NEC, Article 480.

  • Page 56: External Power Wiring Installation

    See Figure 4-4 for wiring access information and Figure 4-5 and Figure 4-6 for common rectifier feed terminal locations or Figure 4-7 through Figure 4-9 for separate rectifier feed terminal locations. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 57 C, and Neutral (if required) power wiring from output terminals and neutral terminals to the critical load. See paragraph 3.2.3 for wiring and termination requirements. 15. Proceed to paragraph 4.6.3. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 58: Figure 4-4. Conduit And Wire Entry Locations

    Bottom Entry Conduit Landing for AC Input and Output, and DC Input BOTTOM VIEW (Remove panel to drill or punch conduit holes.) Figure 4-4. Conduit and Wire Entry Locations Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 59: Figure 4-5. Ups Power Terminal Locations - Common Rectifier Feed

    AC Input to UPS Bypass (A, B, C) (See Figure 4‐6 for Detail AA.) ISBM UPM 1 Figure 4-5. UPS Power Terminal Locations – Common Rectifier Feed Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 60: Figure 4-6. Ups Power Terminal Detail Aa - Common Rectifier Feed

    AC Input to Alternate Ground Phase B (E7) UPS Bypass Terminal Bus Location Phase A (E6) Figure 4-6. UPS Power Terminal Detail AA – Common Rectifier Feed 4-10 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 61: Figure 4-7. Ups Power Terminal Locations - Separate Rectifier Feed

    AC Input to UPS Bypass (A, B, C) (See Figure 4‐8 for detail AA.) ISBM UPM 1 Figure 4-7. UPS Power Terminal Locations – Separate Rectifier Feed Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 4-11...

  • Page 62: Figure 4-8. Ups Power Terminal Detail Aa - Separate Rectifier Feed

    AC Input to Phase B (E2) UPM Rectifiers Phase C (E3) UPM 4 (FI-UPM) UPM 1 Figure 4-9. UPM Rectifier Input Power Terminal Block Detail 4-12 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 63: Battery Power Wiring

    * There must be a ground cable running in the raceway with the battery cables. If using an Eaton battery cabinet, proceed to Step 2; otherwise, proceed to Step 4. Route and connect the battery cables between the UPS and battery cabinet or battery disconnect...

  • Page 64: Figure 4-10. Ups Power Terminal Detail Bb - Common Battery

    UPS System Installation DC Input from Battery + (E4) DC Input from Battery – (E5) Figure 4-10. UPS Power Terminal Detail BB – Common Battery 4-14 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 65: Installing Interface Connections

    Verify the UPS system is turned off and all power sources are removed. See Chapter 7, “UPS Operating Instructions” for shutdown instructions. Unfasten the front door latch and swing the door open (see Figure 4-2). Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 4-15...
  • Page 66 16. If removed, reinstall the safety shield panel removed in Step 6. Secure with the retained hardware. 17 . If removed, reinstall the left front panel removed in Step 5 and secure with the retained hardware. 4-16 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 67: Figure 4-12. Interface Terminal Locations

    48 Vdc Battery Shunt Trip  Output Contactor K3 NC Aux Output: Normallyclosed contact opens when output contactor closes. Output Contactor K3 NC Aux Common Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 4-17...
  • Page 68 Default: Maintenance Bypass set for maintenance bypass. Building Alarm 5 Return NOTE “Return”indicates connection to electronics circuit ground. “Common”indicates connection to common side of isolated relay contact. 4-18 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 69: Figure 4-13. Interface Terminal Detail

    NOTE Do not directly connect relay contacts to the mains related circuits. Reinforced insulation to the mains is required. NOTE Alarm relay wiring should be a minimum of 22 AWG Figure 4-14. Typical Alarm Relay Connection Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 4-19...

  • Page 70: Figure 4-15. Terminal Blocks Tb1, Tb2, And Tb3 Connector Assignments

    NOTE A jumper wire must be connected between pins 1 and 2 on TB1, if the normally-closed REPO contact is not used. Figure 4-15. Terminal Blocks TB1, TB2, and TB3 Connector Assignments 4-20 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 71: Tb1 Battery Interface Connections

    Remove the UPS cabinet interface entry conduit landing plates to drill or punch holes (see Figure 4-4). 10. Reinstall the interface entry plates and install the conduit. 11. If using an Eaton battery cabinet, proceed to Step 12; otherwise, proceed to Step 15. NOTE The 9395 system can trip a maximum of six battery cabinets total.

  • Page 72: X-Slot Connections

    When installing internal wiring to X-Slot terminals, route the wiring through the internal opening in the X-Slot communication bay. For installation and setup of an X-Slot card, contact an Eaton service representative (see page 1-9). To install wiring to connections: If not already installed, install the LAN and telephone drops.

  • Page 73: Figure 4-18. X-Slot Communication Bays

    Refer to the manual supplied with the X-Slot card for operator instructions. X-Slot Communication Bay 1 X-Slot Communication Bay 2 X-Slot Communication Bay 3 X-Slot Communication Bay 4 Figure 4-18. X-Slot Communication Bays Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 4-23...

  • Page 74: Installing A Repo Switch

    The REPO switch must be a normally-open or normally-closed latching–type switch not tied into any other circuits. NOTE This procedure is intended to be used for the installation of the Eaton-supplied REPO switch. If installing another manufacturer's switch, use this procedure only as a guide.

  • Page 75: Figure 4-20. Normally-Open Repo Switch Wiring

    REPO switch for this function (see Figure 4-19). The REPO switch wiring must be in accordance with NEC Article 725 Class 2 requirements. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 4-25...

  • Page 76: Figure 4-21. Normally Closed Repo Switch Wiring

    NOTE REPO normally-open and normally-closed return terminals are separated on the terminal board but are electrically in common. Figure 4-22. Normally-Closed and Normally-Open REPO Switch Wiring 4-26 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 77: Installing Options, Accessories, And Distributed Bypass Control Wiring

    W-1 become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.
  • Page 78 Accessories are mounted in installed locations and wiring is terminated inside the UPS cabinet. (OPTIONAL) The debris shield covering the UPS cabinet ventilation grill is removed. Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. 4-28 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 79 Pull-chain wiring between the UPS cabinets is properly installed. Adequate workspace exists around the UPS cabinets, the tie cabinet, and other cabinets. Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 80 UPS System Installation Notes _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ 4-30 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 81: Installing Options And Accessories

    Powerware Hot Sync CAN Bridge card (see paragraph 5.1) Distributed bypass parallel system wiring (see paragraph 5.1) RMP II (see paragraph 5.2) RIM II (see paragraph 5.3) SCM II (see paragraph 5.4) Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 82: Installing An Optional Powerware Hot Sync Can Bridge Card

    UPS. See Figure 4-12 and Figure 4-18 for X-Slot communication bay locations. To locate the appropriate terminals on the Powerware Hot Sync CAN Bridge Card, see Figure 5-2 and Table 5-1. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 83: Figure 5-2. Powerware Hot Sync Can Bridge Card Connections

    Normallyopen contact closes when UPS is on bypass. RMP II, RIM II, and SCM II connections. CAN L Can H CAN Input for parallel operation. Shield Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 84: Installing Distributed Bypass Control Wiring

    14. If removed, reinstall the safety shield panel removed in paragraph 5.1, Step 5. Secure with the retained hardware. 15. If removed, reinstall the left front panel removed in paragraph 5.1, Step 4 and secure with the retained hardware. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 85: Figure 5-3. Distributed Bypass System Can And Pull-Chain Simplified Interface Wiring

    (If Installed) J38 (L) J38 (L) J38 (L) J38 (L) J39 (H) J39 (H) J39 (H) J39 (H) J310 (Shield) J310 (Shield) J310 (Shield) J310 (Shield) Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 86: Figure 5-5. Distributed Bypass Pull-Chain Wiring Without Mobs

    TB2–1 TB2–1 (Pull Chain) (Pull Chain) (Pull Chain) (Pull Chain) TB2–2 TB2–2 TB2–2 TB2–2 (Pull Chain Common) (Pull Chain Common) (Pull Chain Common) (Pull Chain Common) Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 87: Figure 5-6. Distributed Bypass Pull-Chain Wiring With Mobs

    NOTE Use twisted-pair wiring between the UPS and MOB AUX contacts. NOTE Always confirm contact operation prior to wiring. Figure 5-6. Distributed Bypass Pull-Chain Wiring with MOBs Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 88: Installing An Optional Remote Monitor Panel

    Remove the UPS cabinet top interface conduit landing plates to drill or punch conduit holes (see Figure 4-4). Reinstall the conduit landing plate. Install conduit between the UPS and RMP II. See Figure 5-12 for RMP II knockout hole location. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 89: Figure 5-7. Remote Monitor Panel Ii And Remote Monitor Panel Ii Terminal Locations

    Terminal Terminal TB1 Signal Connections from the UPS Terminal TB3 120 Vac Power Figure 5-7. Remote Monitor Panel II and Remote Monitor Panel II Terminal Locations Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 90: Installing An Optional Relay Interface Module

    If all connections are secure but the RMP II continues to self–test, replace the fuse with the spare included in the hardware kit. If a fuse replacement does not correct the problem, contact an Eaton service representative for verification that the RMP II is working correctly.
  • Page 91 Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. 13. Contact an Eaton service representative for verification and testing of the RIM II and its connections prior to making connections with J1 through J4 (see Table 5-6 and Figure 5-9).

  • Page 92: Installing An Optional Supervisory Contact Module

    Install 120 Vac power wiring from the critical bus to the SCM II. See Figure 5-10, Figure 5-8, and Table 5-5 for the terminal location and wiring information. 5-12 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 93: Figure 5-10. Supervisory Contact Module Ii Terminal Location

    12. If removed, reinstall the left front panel removed in paragraph 5.1, Step 4 and secure with the retained hardware. 13. Restart the UPS. See Chapter 7, “UPS Operating Instructions” for startup instructions. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 5-13...

  • Page 94: Figure 5-11. Supervisory Contact Module Ii Tb2

    Supervisory contacts are rated at 2.0A at 28 Vdc or 120 Vac and 0.15A at 115 Vdc. NOTE Supervisory contacts require an external power supply. Internal 24 Vdc is not capable of supplying contact current. 5-14 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 95: Accessory Mounting Dimensions

    Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Figure 5-12. Remote Monitor Panel II Dimensions Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 5-15...

  • Page 96: Figure 5-13. Relay Interface Module Ii Dimensions

    Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Figure 5-13. Relay Interface Module II Dimensions 5-16 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 97: Figure 5-14. Supervisory Contact Module Ii Dimensions

    Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Figure 5-14. Supervisory Contact Module II Dimensions Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 5-17...
  • Page 98 Installing Options and Accessories This page intentionally left blank. 5-18 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 99 Section 2 Operation Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8...
  • Page 100 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8...

  • Page 101: Understanding Ups Operation

    For manual transfers to bypass, the static switch is also used. The static switch is armed and ready during both types of transfers. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 102: Single Ups

    DC voltage charge current to the battery. The battery is always connected to the UPS and ready to support the inverter should the utility input become unavailable. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 103: Energy Saver System Mode

    2 ms to ensure loads being fed by the system output are not interrupted. All forward transfers transfer to Battery mode before returning to double-conversion mode. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 104: Harmonic Reduction System (Hrs)

    (customer configurable). At the completion of the hour, the UPS defaults back to VMMS mode. If the High Alert command is received during the one hour, the one hour timer will be restarted. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 105: Bypass Mode

    UPS automatically attempts to transfer back to Online mode (up to three times within a ten minute period). The fourth transfer locks the critical load to the bypass source and requires operator intervention to transfer. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 106: Battery Mode

    Online mode. Depending on the total load and the duration of the battery discharge, battery current limit alarms may be seen for a short time due to the current required to recharge the battery. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 107: Single Ups System Oneline Configurations

    Separate Rectifier Feed, Separate Battery, 9395-550/500 Dual-Feed Configuration 9395-550/550 9395-550/225 9395-550/275 Simplified Dual-Fed UPS with Maintenance Bypass Figure 6-9 on page 6-12 9395-550/450 Panel 9395-550/500 9395-550/550 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 108 NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6-5. UPS System – Common Rectifier Feed, Dual-Feed Configuration Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 109 NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6-6. UPS System with Field Installed UPM – Common Rectifier Feed, Separate Battery, Dual-Feed Configuration Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 110 NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6-7. UPS System with Field Installed UPM – Common Rectifier Feed, Separate Battery, Dual-Feed Configuration 6-10 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 111 NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6-8. UPS System with Field Installed UPM – Separate Rectifier Feed, Separate Battery, Dual-Feed Configuration Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 6-11...
  • Page 112 (BIB) is installed in the maintenance bypass and a single-feed UPS is being installed, a single feed to the maintenance bypass is acceptable for supplying both the UPS and the bypass. Figure 6-9. Simplified Dual-Feed UPS with Maintenance Bypass Panel 6-12 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 113: Multiple Ups Distributed Bypass System

    In Bypass mode, the critical load is directly supported by utility power through the bypass circuit in each UPS. In Battery mode, the battery provides DC power, which maintains UPM operation. The UPM batteries support the critical load. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 6-13...

  • Page 114: Online Mode Distributed Bypass

    If the UPSs become overloaded or unavailable, the distributed bypass system switches to Bypass mode. The distributed bypass system automatically returns to Online mode when the overload condition is cleared and system operation is restored within specified limits. 6-14 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 115: Bypass Mode - Distributed Bypass

    If more modules than can support the load must be taken offline, the load must be transferred to maintenance bypass or shut down. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 6-15...
  • Page 116 In the Parallel Capacity (N+0) arrangement, if one UPS trips offline and goes to bypass, the remaining UPSs also go to bypass. 6-16 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 117: Battery Mode - Distributed Bypass

    Battery Breakers Closed Output to Main Power Flow Critical Load Open Figure 6-12. Path of Current through the UPSs in Battery Mode – Distributed Bypass Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 6-17...

  • Page 118: Multiple Ups Distributed Bypass System Oneline Configurations

    Figure 6-14 on page 6-20 9395-550/450 3+0 Configurations 9395-550/500 9395-550/550 9395-550/225 9395-550/275 Multiple UPS –Distributed Bypass 3+1 and Figure 6-15 on page 6-21 9395-550/450 4+0 Configurations 9395-550/500 9395-550/550 6-18 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 119 NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6-13. Typical Distributed Bypass System (1+1 and 2+0 Configurations) Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 6-19...
  • Page 120 If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. NOTE Figure 6-14. Typical Distributed Bypass System (2+1 and 3+0 Configurations) 6-20 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 121 NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6-15. Typical Distributed Bypass System (3+1 and 4+0 Configurations) Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 6-21...
  • Page 122 Understanding UPS Operation This page intentionally left blank. 6-22 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 123: Ups Operating Instructions

    Figure 7-1 shows the controls and indicators. Control Panel AC Input Breaker CB1 (Optional) (Not available with separate rectifier feed option.) UPM 1 ISBM Figure 7-1. UPS Controls and Indicators Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 124: Control Panel

    The following paragraphs describe using the UPS control panel to monitor the UPS. See paragraph 7.3 for use of the operational controls. When the unit powers up, the screen displays the Eaton logo as shown in Figure 7-2. To advance to the Main Menu and Mimic screen, press any control panel pushbutton once.

  • Page 125: System Events

    This message is also written to the Active Events Log and may be added to the History Log. The messages are divided into four categories: alarms, notices, status, and commands. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 126: Using The Lcd And Pushbuttons

    LOAD OFF Figure 7-3. Parts of the LCD The UPS status area automatically scrolls between the Eaton model number, current date and time, active alarms, active notices, and load percent and battery runtime for the UPS. If the Environmental Monitoring Probe is installed, the temperature and humidity sensed by the probe will also be displayed.

  • Page 127: Using The Menu

    11 : 35 : 43 DATE: 12 / 11 / 2008 INPUT BATT STSW OUTPUT BYPASS CONTROL LOAD OFF METERS Figure 7-4. Main Menu and Mimic Screen (Online Mode) Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 128 The Battery screen displays the battery voltage (Vdc), the battery current (Idc), the minutes of battery Battery  UPM time remaining, and battery temperature. Battery temperature must be set up by an authorized Eaton Customer Service Engineer. When battery life decreases to less than 20%, Check Battery is displayed.
  • Page 129 VMMS UPM Redundancy screen. Use the up or down arrow pushbutton to set the number of UPMs. Press SAVE or ABORT. Once the action is completed, the Module Management System Setup screen is displayed. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 130 Press SAVE or ABORT. Once the action is completed, the COM Port Setup screen is displayed. Controls See paragraph 7.2.8 for details. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 131: Figure 7-5. Load Off Screen

    Table 7-5 describes the control functions and provides instructions to access and use the command menu screens. For detailed information about using the System Controls, see paragraph 7.3. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 132: Figure 7-6. Typical System Status Screen

    Starts the UPS in Bypass mode or transfers the UPS to Bypass mode from Online mode. Load Off Displays the Load Off screen (see paragraph 7.2.7). 7-10 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 133 Charger Off Turns the battery charger off. NOTE The Energy Saver System and Variable Module Management System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer NOTE Variable Module Management System and Energy Saver System modes are mutually exclusive.

  • Page 134: Figure 7-7. Load Off Screen

    7.3.24 or paragraph 7.4.27. HOLD LOAD OFF BUTTON FOR 3 SECONDS TO TURN OFF LOAD CANCEL LOAD OFF Figure 7-7. Load Off Screen 7-12 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 135 Power is now supplied to the critical load in Online mode. It takes approximately one minute for the UPS to achieve Online mode. The Online status indicator is illuminated. The UPS status indicates ONLINE. The UPM status indicates ONLINE, CHARGING. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 7-13...
  • Page 136 Energy Saver System mode commands will not be displayed. Press the CONTROLS pushbutton on the main menu bar. The System Status screen is displayed. 7-14 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 137 Press the SELECT pushbutton on the UPS Command menu bar. The UPS transfers to Battery mode and then to Online mode in approximately ten seconds. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 7-15...
  • Page 138 12. On the Bypass Control Command screen, select GO TO BYPASS. 13. Press the SELECT pushbutton on the Bypass Command menu bar. The critical load is immediately supplied by the bypass source, in Bypass mode. 7-16 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 139 If the UPS is online, the UPS transfers to Battery mode and then to Online mode. The Online status indicator is illuminated. The UPS status indicates ONLINE. The UPM status indicates ONLINE. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 7-17...
  • Page 140 UPS calculates the required number of UPMs needed to support the load. The Online status indicator is illuminated. The UPS status indicates ONLINE + VMMS. The UPM status indicates ONLINE. 7-18 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 141 Close the UPS input feeder circuit breaker. Close the UPS Bypass input feeder circuit breaker. If the UPS contains input breaker CB1, close input breaker CB1. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 7-19...
  • Page 142 Close the UPS input feeder circuit breaker. Close the UPS Bypass input feeder circuit breaker. If the UPS contains input breaker CB1, close input breaker CB1. 7-20 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 143 Press the CONTROLS pushbutton on the System Status menu bar. The Bypass Control Command screen is displayed. On the Bypass Control Command screen, select GO TO BYPASS. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 7-21...
  • Page 144 12. To turn off the power module, press the CONTROLS pushbutton on the UPS Control Command menu bar. The UPM 1 Control Command screen is displayed. 13. On the UPM 1 Control Command screen, select UPM OFF . 7-22 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 145 Press the CONTROLS pushbutton on the UPS Control Command menu bar. The UPM Control Command screen is displayed. Proceed to Step 9. On the System Status screen, select the UPM command. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 7-23...
  • Page 146 Press the CONTROLS pushbutton on the System Status menu bar. The Charger Control Command screen is displayed. On the Charger Control Command screen, select CHARGER OFF . Press the SELECT pushbutton on the Charger Command menu bar. 7-24 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 147 CAUTION Do not attempt to restart the system after the Load Off until the cause of the shutdown has been identified and cleared. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 7-25...

  • Page 148: Figure 7-8. Repo Operation

    Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened. Activated Deactivated Pushbutton locked into place Unlock pushbutton to release Figure 7-8. REPO Operation 7-26 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 149 UPSs to achieve Online mode. The Online status indicator is illuminated. The UPS status indicates ONLINE. The UPM status indicates ONLINE, CHARGER ON. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 7-27...
  • Page 150 Energy Saver System mode commands will not be displayed. Press the CONTROLS pushbutton on the main menu bar. The System Status screen is displayed. 7-28 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 151 Press the SELECT pushbutton on the UPS Command menu bar. The UPS transfers to Battery mode and then to Online mode in approximately ten seconds. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 7-29...
  • Page 152 11. On the System Status screen, select the BYPASS command. 12. Press the CONTROLS pushbutton on the System Status menu bar. The Bypass Control Command screen is displayed. 7-30 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 153 If the UPS is online, the UPS transfers to Battery mode and then to Online mode. The Online status indicator is illuminated. The UPS status indicates ONLINE. The UPM status indicates ONLINE. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 7-31...
  • Page 154 UPS calculates the required number of UPMs needed to support the load. The Online status indicator is illuminated. The UPS status indicates ONLINE + VMMS. The UPM status indicates ONLINE. 7-32 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 155 Close all UPS input feeder circuit breakers. Close all UPS Bypass input feeder circuit breakers. If the UPSs contain input breakers (CB1), close all input breakers. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 7-33...
  • Page 156 If the UPS contains input breaker CB1, verify that input breaker CB1 is open. Close the UPS input feeder circuit breaker. Close the UPS Bypass input feeder circuit breaker. 7-34 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 157 Press the CONTROLS pushbutton on the System Status menu bar. The Bypass Control Command screen is displayed. On the Bypass Control Command screen, select GO TO BYPASS. Press the SELECT pushbutton on the Bypass Command menu bar. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 7-35...
  • Page 158 13. On the UPM 1 Control Command screen, select UPM OFF . 14. Press the SELECT pushbutton on the UPM 1 Command menu bar. The UPM status indicates SHUTDOWN The power module is turned off. 7-36 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 159 On the System Status screen, select the UPM command. Press the CONTROLS pushbutton on the System Status Command menu bar. The UPM Control Command screen is displayed. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 7-37...
  • Page 160 Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened. NOTE If the UPS contains an input breaker (CB1), DO NOT open the breaker unless no input feeder breaker is installed. 7-38 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 161 Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened. NOTE If the UPS contains an input breaker (CB1), DO NOT open the breaker unless no input feeder breaker is installed. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 7-39...
  • Page 162 To perform maintenance or service on the critical load, shut down power to the load: Turn off all equipment that is being powered by the distributed bypass system. 7-40 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 163 To shut down the UPS, press LOAD OFF from the Load Off menu bar, and hold for three seconds. To abort the shutdown, press CANCEL. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 7-41...
  • Page 164 Restart the UPS after pressing the LOAD OFF pushbutton by following the procedure in paragraph 7 .4.1 or 7 .4.8. WARNING Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened. 7-42 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 165 UPS. Descriptions of the control panel functions follow. For a description of the UPS control panel functions, see paragraph 7.6. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 7-43...

  • Page 166: Figure 7-9. Ups Color Touchscreen Control Panel (Typical)

    UPS Operating Instructions Color Touchscreen Control Panel ISBM Figure 7-9. UPS Color Touchscreen Control Panel (Typical) 7-44 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 167: Figure 7-10. Ups Color Touchscreen Control Panel (Typical)

    When the unit powers up, the screen displays as shown in Figure 7-10. When power is applied to the system, the display advances to the Sign In screen shown in Figure 7-11. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 7-45...

  • Page 168: Figure 7-11. Parts Of The Touch Screen

    (see Figure 7-12). Figure 7-11. Parts of the Touch Screen 7-46 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 169: Figure 7-12. Sign In Or Password Request Screen

    The UPS status area automatically displays the Eaton model number, current time and date, active alarms, active notices, and load percent and battery run time for the UPS. If the Eaton Environmental Monitoring Probe is installed, the temperature and humidity sensed by the probe will also be displayed. The small head symbol between the system model and time allows the operator select a different language from an imbedded list.

  • Page 170: Figure 7-13. Home Screen

    Yellow lines indicates an out-of-tolerance condition. NOTE Screens shown are representative examples of system operation. The screen data will vary based on system activity at the time of observation. 7-48 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 171: Figure 7-14. Main Menu And Power Maps Screen (Online Mode)

    Figure 7-14. Main Menu and Power Maps Screen (Online Mode) Touching the LOAD kVA button displays the Output kVA screen shown in Figure 7-15. Figure 7-15. Output kVA Screen from Home Screen Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 7-49...

  • Page 172: Figure 7-16. Average Efficiency Screen From Home Screen

    Figure 7-16. Average Efficiency Screen from Home Screen Touching the CONSUMPTION button displays the screen shown in Figure 7-17. Figure 7-17. Consumption Screen from Home Screen 7-50 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 173: Figure 7-18. Bypass Screen

    Figure 7-19 is an example of a command request confirmation pop-up screen. This type of pop-up allows the user to confirm that the requested command is valid. Figure 7-19. Typical Command Confirmation Screen (Charger Off) Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 7-51...

  • Page 174: Figure 7-20. Meters Summary Screen

    24 hours, 7 days, 30 days, or 1 year. This is true of all the meters screens listed in the top section. Figure 7‐16 Figure 7‐17 Figure 7-20. Meters Summary Screen 7-52 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 175: Figure 7-21. Input Meters Screen

    Figure 7-21. Input Meters Screen The Bypass Meters Screen shown in Figure 7-22 displays values pertaining to the Bypass conditions. Figure 7-22. Bypass Meters Screen Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 7-53...

  • Page 176: Figure 7-23. Output Meters Screen

    UPS Operating Instructions The Output Meters Screen shown in Figure 7-23 displays values pertaining to the system output. Figure 7-23. Output Meters Screen 7-54 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 177: Figure 7-24. Input Meters Detail Screen

    Figure 7-24. Input Meters Detail Screen The Select Source screen shown in Figure 7-25 allows the operator to choose the individual source for system readings. Figure 7-25. Select Source Screen Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 7-55...

  • Page 178: Figure 7-26. Battery Meters Screen

    Figure 7-26 shows the Battery Meters basic screen. Figure 7-27 shows the Battery Log access screen. Figure 7-26. Battery Meters Screen Figure 7-27. Battery Log Screen 7-56 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 179: Figure 7-28. Battery Log Detail

    Figure 7-28 shows the Battery Log Detail screen. Figure 7-29 shows the Battery Log Summary screen. Figure 7-28. Battery Log Detail Figure 7-29. Battery Log Summary Screen Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 7-57...

  • Page 180: Figure 7-30. System Events Screen

    This message is also written to the Active Events Log and may be added to the History Log. The messages are divided into four categories: alarms, notices, status, and commands. 7-58 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 181: Figure 7-31. User Log Screen

    Selecting an event opens the Event Detail screen shown in Figure 7-32. This screen details the specifics of the event for the user to see. Figure 7-32. User Log Detail Screen Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 7-59...

  • Page 182: Figure 7-33. System Status Screen

    Figure 7-34 shows the Module Controls screen. This screen allows control of the individual modules within the system. It also gives their values and status. Figure 7-34. Module Controls Screen 7-60 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 183: Figure 7-35. Module Control Detail Screen

    The Metering Method screen allows the operator to select line-to-line or line-to-neutral monitoring values. See Figure 7-36 or Figure 7-37. Figure 7-36. Online Mode Metering Method Option Screen Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 7-61...

  • Page 184: Figure 7-37. Bypass Mode Metering Method Option Screen

    Touching the CLEAN SCREEN button disables the screen for 30 seconds to allow the user to safely clean the screen without affecting operation. Figure 7-38. Settings Screen 7-62 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 185: Figure 7-39. Configuration Options Screen

    The various Energy Advantage Architecture operations are described in the UPS Installation and Operation manual for your system. Figure 7-40. Energy Advantage Architecture (EAA) Screen Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 7-63...

  • Page 186: Figure 7-41. Disable Ess Screen

    This screen shown in Figure 7-41 asks the operator to verify disabling the ESS mode running at that time. Figure 7-42. HRS Metering Screen The screen shown in Figure 7-42 shows the HRS metering values. 7-64 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 187: Figure 7-43. High Alert Timer Screen

    The screen shown in Figure 7-44 allows the operator to query the system for various operational statistics such as shown in Figure 7-45. Figure 7-44. Statistics Basic Screen Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 7-65...

  • Page 188: Figure 7-45. Statistics Data Detail Screen

    Figure 7-45. Statistics Data Detail Screen 7.6.18 ESS Comparison Screen The screen shown Figure 7-46 allows the operator to visually obtain EAA mode efficiency values. Figure 7-46. ESS Comparison Screen 7-66 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 189: Figure 7-47. Ups Module Map Screen

    Figure 7-47. UPS Module Map Screen 7.6.20 System Overview Screen The screen shown Figure 7-48 displays values for all UPS and UPM parameters. Figure 7-48. System Overview Screen Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 7-67...
  • Page 190 To obtain any system information, follow the on screen prompts to get to the proper screen. The operator cannot inadvertently cause a system dump or disconnect unless they override a warning pop-up. Value or information screens DO NOT affect system operation. 7-68 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 191: Figure 8-1. Optional X-Slot Cards

    LAN and telephone drops for use with X-Slot connectivity cards must be provided by facility planners or the customer. For installation and setup of an X-Slot card, contact an Eaton service representative (see paragraph 1.8). Refer to the manual supplied with the X-Slot card for user instructions.
  • Page 192 The eNotify Service runs on common protocols and transport mechanisms, making the connectivity between the Power Xpert 9395 UPS and the Eaton Remote Monitoring servers easy to set up. By using common e-mail transport mechanism, you do not have to open your network to proprietary or potentially unsecure protocols and transports.

  • Page 193: Figure 8-2. Remote Monitor Panel Ii

    The RMP II can be flush–mounted or surface–mounted on a desktop, or secured to a wall. Figure 8-2 shows an RMP II. Figure 8-2. Remote Monitor Panel II Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 194 The UPS is preparing to shut down because the UPS is in Battery mode and the DC voltage is approaching its low limit. This indicator is accompanied by a horn. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 195: Figure 8-3. Relay Interface Module Ii

    Contacts are closed when approximately two minutes of battery time is remaining before the BATTERY WEAK Pins 5 and 14 critical load is lost. UTILITY FAILURE Pins 6 and 15 Contacts are closed when Utility Failure is detected. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...

  • Page 196: Figure 8-4. Supervisory Contact Module Ii

    BYPASS NOT AVAILABLE TB2–10 through TB2–12 ON BATTERY TB2–13 through TB2–15 UPS ALARM TB2–16 through TB2–18 ON BYPASS TB2–19 through TB2–21 SHUTDOWN IMMINENT TB2–22 through TB2–24 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 197 THE BATTERY STRING YOURSELF. VOLTAGES ARE ALWAYS PRESENT IN THE BATTERY STRING. If you suspect that a battery string needs service, contact an Eaton service representative. If the string requires service, refer to the battery manufacturer's operating manual for instructions on battery maintenance or contact an Eaton service representative.
  • Page 198 Figure 9-1 for filter locations. The ISBM filter size is 12" x 20" x 0.25" and the UPM filter size is 20" x 44" x 0.25". Contact an Eaton service representative for replacement filters. To remove the filters: Remove one top screw and two bottom screws securing the UPM front panel (see Figure 4-1). Lift the panel straight up to remove it from the panel hanger bracket at the top of the cabinet.

  • Page 199: Figure 9-1. Ups Filter Locations

    See Figure 9-2 for the filter location. The FI-UPM filter size is 20" x 44" x 0.25". Contact an Eaton service representative for a replacement filter. To remove the filter: Remove one top screw and two bottom screws securing the FI-UPM front panel (refer to the Power Xpert 9395 Field Installed UPM Mechanical Installation Manual listed in para 1.7).
  • Page 200 9.2.4 ANNUAL Maintenance Annual preventive maintenance should be performed only by authorized service personnel familiar with maintenance and servicing of the UPS system. Contact an Eaton service representative for more information about service offerings. 9.2.5 BATTERY Maintenance Contact an Eaton service representative for battery maintenance.
  • Page 201 Maintenance Training A basic training course, available from Eaton Corporation, gives you a competent working knowledge of the UPS system operation and teaches you how to perform first level corrective maintenance. For more information about training and other services, contact the Help Desk (see paragraph 1.8).
  • Page 202 UPS Maintenance This page intentionally left blank. Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 203 Configurable per UPM at nominal line voltage: Up to 120A with less than 85% load Up to 80A with 100% load Battery Shunt Trip 48 Vdc Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality 10-1...
  • Page 204 Electrostatic Discharge (ESD) Meets IEC 801-2 specifications. Withstands up to 25 kV pulse without Immunity damage and with no disturbance or adverse effect to the critical load. 10-2 Power Xpert 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8 www.eaton.com/powerquality...
  • Page 205 “Warranted Items”) are free from defects in material and workmanship. If, in the opinion of Eaton, a Warranted Item is defective and the defect is within the terms of this Warranty, Eaton's sole obligation will be to repair or replace such defective item (including by providing service, parts, and labor, as applicable), at the option of Eaton.
  • Page 206 OTHER LIMITATIONS: Eaton's obligations under this Warranty are expressly conditioned upon receipt by Eaton of all payments due to it (including interest charges, if any). During such time as Eaton has not received payment of any amount due to it for the Product, in accordance with the contract terms under which the Product is sold, Eaton shall have no obligation under this Warranty.
  • Page 208 *164201716 8* 164201716 8...

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